Pipeline installation detection equipment

By combining a level and laser components, the pipe installation inspection equipment solves the problems of straightness and interface orientation in polyethylene pipe installation, achieving efficient and accurate pipe installation and improving connection quality and equipment corrosion resistance.

CN223882981UActive Publication Date: 2026-02-06CHINAUST PLASTICS CORP
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Patent Information

Application Number
CN202520778393.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-02-06
Estimated Expiration
2035-04-23

AI Technical Summary

Technical Problem

In existing technologies, it is difficult to simultaneously meet the requirements of overall pipe straightness and interface orientation during the installation of polyethylene pipes, which makes it difficult to guarantee connection quality and affects construction efficiency and accuracy.

Method used

Pipe installation inspection equipment, including a level and a laser component, is used. The level is used to check the pipe's levelness, and the laser component is used to check its straightness. Combined with fixed brackets and stainless steel materials, the accuracy and stability of the inspection are ensured.

Benefits of technology

It improves the efficiency and quality of pipeline installation, ensures the straightness of pipelines and the orientation of interfaces, reduces human error, and improves the reliability of connections and the corrosion resistance of equipment.

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Abstract

The utility model discloses pipeline installation detection equipment, which relates to the technical field of pipeline detection, and is characterized by comprising a plurality of connecting pipelines and a fixed support, a joint is arranged between every two adjacent connecting pipelines, and the fixed support is provided with a through hole for allowing the joints to pass through. The fixing support is provided with a gradienter used for detecting whether the pipeline is horizontal or not and a laser assembly used for detecting whether the pipeline is straight or not. According to the utility model, through the cooperation of the gradienter and the laser assembly, the levelness and the straightness of the pipeline can be rapidly and accurately detected, and the efficiency and the quality of pipeline installation are improved. The detachable design of the laser pen and the laser receiver facilitates the maintenance and replacement of the equipment. The fixing support is reasonable in structural design, can firmly fix the pipeline joint, and ensures the stability of the detection process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline detection technical field more specifically, it relates to a pipeline installation detection equipment. BACKGROUND

[0002] Polyethylene (PE) pipeline is widely used in water supply and drainage, gas transmission and other fields due to its corrosion resistance, light weight, convenient construction and other advantages. At present, the connection of polyethylene pipeline mainly adopts hot melt butt joint and electric melting connection mode. However, due to the characteristics of polyethylene material, it needs a long time to cool after welding, and cannot bear any external force during the cooling stage, otherwise it may affect the quality of the joint, and even cause leakage risk. This process seriously restricts the construction efficiency, especially in the time-constrained or large-scale pipeline laying engineering, the limitation of traditional connection mode is more prominent.

[0003] In order to improve the installation efficiency, the prior art proposes an alternative scheme of using metal chuck inlaid pipe fitting combined with sealing ring clamp connection. This way, through the integrated design of metal chuck and polyethylene pipe fitting, the clamp fastening is used to realize quick sealing connection, avoiding the welding cooling time, and significantly improving the construction speed. However, polyethylene pipeline is easy to bend and deform due to external force during transportation or stacking, and the pipeline must be kept straight and the interface must be horizontal and upward during installation to ensure the sealing and structural stability of the connection part. At present, the level meter is usually used for detection in construction, but the level meter can only measure the local levelness, and cannot meet the requirements of pipeline overall straightness and interface orientation at the same time, which leads to difficult to guarantee the installation accuracy and affects the connection quality.

[0004] Therefore, a new scheme is needed to solve this problem. UTILITY MODEL CONTENT

[0005] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a pipeline installation detection equipment.

[0006] The above technical purpose of the utility model is realized by the following technical scheme: a pipeline installation detection equipment, comprising a plurality of connecting pipelines and fixing supports, a joint is arranged between two adjacent connecting pipelines, a through hole for accommodating the joint is formed in the fixing support, a level meter for detecting whether the pipeline is horizontal and a laser assembly for detecting whether the pipeline is straight are arranged on the fixing support.

[0007] The utility model is further provided as follows: the laser assembly comprises a laser pen and a laser receiver, the laser pen and the laser receiver are respectively detachably connected to one side of the adjacent two fixing supports close to each other, a slot for accommodating the insertion of the laser receiver is formed in the top surface of the fixing support, and the laser pen is fixed on the fixing support through the laser pen fixing frame.

[0008] The utility model further sets up: fixed support and laser pen fixed frame are fixed through bolt, the both sides of laser pen are equipped with sliding block, the sliding slot of accommodating sliding block is set up on laser pen fixed frame.

[0009] The utility model further sets up: the fixed support includes fixed plate and support foot, the arc slot of accommodating joint embedding is set up on support foot, when the joint passes through through -hole, the inner wall of arc slot is in close contact with the outer wall of joint.

[0010] The utility model further sets up: support foot is equipped with two and symmetry sets up at the both sides of fixed plate, a plurality of round holes are set up on fixed plate, the cylinder that can insert round hole is equipped on support foot, support foot and fixed plate realize fixed through the cylinder insertion round hole.

[0011] The utility model further sets up: level, laser pen, laser receiver and through -hole are all on same straight line.

[0012] The utility model further sets up: the inner wall of arc slot is equipped with antiskid gasket, and antiskid gasket adopts rubber material to make.

[0013] The utility model further sets up: fixed plate and support foot all adopt stainless steel material to make.

[0014] Summarized above, the utility model has following beneficial effect: through the cooperation of level and laser assembly, the levelness and straightness of pipeline can be detected fast and accurately, improves the efficiency and quality of pipeline installation.The detachable design of laser pen and laser receiver, the maintenance and replacement of equipment are convenient.The structural design of fixed support is reasonable, can firmly fix pipeline joint, ensures the stability of detection process.The setting of antiskid gasket effectively prevents the sliding of pipeline joint in detection process, further improves the reliability of detection.The use of stainless steel material makes equipment have good corrosion resistance and service life. ACCURACY OF DRAWINGS

[0015] Figure 1 It is the structural schematic diagram of the utility model;

[0016] Figure 2 It is the three-dimensional view of another partial structure in the utility model. Figure 1

[0017] Figure 3 It is the structural schematic diagram of fixed support in the utility model;

[0018] Figure 4 It is the three-dimensional view of another partial structure in the utility model. Figure 1

[0019] ​​In the figure: 1, connecting pipe; 2, fixed support; 21, fixed plate; 22, supporting leg; 211, through hole; 3, joint; 212, level; 213, laser pen; 214, laser receiver; 215, slot; 216, laser pen fixing frame; 2131, sliding block; 2161, sliding groove; 221, circular arc groove; 222, non-slip washer; 223, cylinder; 217, round hole. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0021] In order to better describe and illustrate the embodiments of the present application, one or more drawings can be referred to, but additional details or examples used to describe the drawings should not be considered as limiting the scope of any one of the utility model creations, the presently described embodiments or the preferred modes of the present application.

[0022] In the description of the present application, it should be pointed out that the directions or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like are based on the positional relationships shown in the drawings, and are only for the convenience of describing the present application, and therefore cannot be understood as limiting the present application.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terms used in the specification of the present application are only for the purpose of describing the specific embodiments, and are not intended to limit the present application.

[0024] The present application will be described in detail below with reference to the drawings and embodiments.

[0025] A pipeline installation detection device, as shown in Figure 1 The present application relates to pipeline installation detection equipment, and provides a pipeline installation detection device, as shown in the figure, including a plurality of connecting pipes 1 and fixed supports 2, a joint 3 is arranged between adjacent two connecting pipes 1, a through hole 211 for accommodating the joint 3 is formed in the fixed support 2, a level 212 for detecting whether the pipeline is horizontal and a laser assembly for detecting whether the pipeline is straight are arranged on the fixed support 2, through the cooperation of the level 212 and the laser assembly, the levelness and straightness of the pipeline can be quickly and accurately detected, and the efficiency and quality of pipeline installation are improved.

[0026] Specifically, the fixing support 2 is composed of a fixing plate 21 and support feet 22, the support feet 22 are provided with two and symmetrically arranged on both sides of the fixing plate 21, such a symmetric design can ensure that the fixing support 2 remains balanced during installation, improves the stability of detection, the support feet 22 are provided with arc grooves 221 for accommodating the joints 3, when the joints 3 pass through the through holes 211 of the fixing support 2, the inner walls of the arc grooves 221 can tightly abut against the outer walls of the joints 3, such a design can not only firmly fix the joints 3, but also prevent the joints 3 from shaking during detection, the inner walls of the arc grooves 221 are provided with anti-skid pads 222, the anti-skid pads 222 are made of rubber material, the rubber material has a good friction coefficient, which can effectively increase the friction between the joints 3 and the arc grooves 221, further prevent the joints 3 from sliding, and ensure the accuracy of detection.

[0027] Further, the fixing plate 21 is provided with a plurality of round holes 217, the support feet 22 are provided with cylinders 223 which can be inserted into the round holes 217, by inserting the cylinders 223 of the support feet 22 into the round holes 217 of the fixing plate 21, the fixing plate 21 and the support feet 22 are fixedly connected, such a connection method is not only simple and easy to operate, but also facilitates quick assembly and disassembly of the equipment, improves the portability and maintenance efficiency of the equipment, at the same time, when encountering pipes with different diameters, the operator can also replace support feet 22 with different sizes according to the pipe diameter, so as to ensure the stability of the fixing support 2 during use, and the fixing plate 21 and the support feet 22 are both made of stainless steel material, the stainless steel material has good corrosion resistance and high strength, which can adapt to various complex installation environments, prolong the service life of the equipment, in addition, the surface of the stainless steel material is smooth, easy to clean and maintain, further improving the use performance of the equipment.

[0028] The laser assembly comprises a laser pen 213 and a laser receiver 214, which are respectively detachably connected to one side of the two adjacent fixed supports 2 close to each other. Specifically, the laser pen 213 is fixed on the fixed support 2 through a laser pen fixing frame 216, and a sliding groove 2161 is formed on the laser pen fixing frame 216. The laser pen 213 is provided with sliding blocks 2131 on both sides, and the sliding blocks 2131 can slide in the sliding groove 2161. This design facilitates the disassembly and replacement of the laser pen 213. The laser pen fixing frame 216 and the fixed support 2 are fixed by bolts. This connection is firm and reliable, and facilitates the installation and disassembly of the laser pen 213, and facilitates the maintenance and replacement of the equipment. The laser receiver 214 is installed in a slot 215 on the top surface of the fixed support 2. The design of the slot 215 allows the laser receiver 214 to be quickly inserted and fixed, ensuring the alignment accuracy between the laser receiver 214 and the laser pen 213. The laser pen 213 and the laser receiver 214 are respectively installed on the two adjacent fixed supports 2. Through the transmission and reception of laser signals, the straightness of the pipeline can be accurately detected. This laser detection method has the characteristics of high precision and fast response, and can effectively improve the quality and efficiency of pipeline installation. During installation, the position and angle of the laser pen 213 are adjusted to ensure that the laser signal can accurately irradiate the laser receiver 214. The laser receiver 214 can feedback the intensity and position of the laser signal in real time, so as to judge whether the pipeline is in a straight state. If the laser signal deviates, the position of the pipeline can be adjusted to ensure that the laser signal can be accurately received by the laser receiver 214, thereby ensuring the straightness of the pipeline.

[0029] The level 212 is installed on the fixed support 2 and is in the same straight line with the laser pen 213, the laser receiver 214 and the through hole 211. During pipeline installation, the position of the fixed support 2 can be quickly adjusted by observing the indication of the level 212, so that the pipeline is in a horizontal state. This design ensures that the detection result of the level 212 can accurately reflect the actual horizontal state of the pipeline, improves the detection accuracy and reliability, and at the same time, the use of the level 212 greatly improves the detection accuracy of the pipeline levelness and reduces the error caused by manual visual inspection. During installation, the position of the fixed support 2 can be quickly adjusted by observing the indication of the level 212, so that the pipeline is in a horizontal state. The high-precision design of the level 212 can ensure that the pipeline remains horizontal during installation, thereby improving the overall performance of the pipeline system.

[0030] In actual use, first, the operator puts the fixed support 2 on the joint 3 of the connecting pipe 1 to be connected; adjusts the position of the pipe so that both the levels 212 are in the horizontal state; then turns on the laser pen 213, adjusts the angle of the pipe so that the laser ray is in the center of the laser receiver 214; adjusts the pipe while keeping the levels 212 in the horizontal state; when the levels 212 are in the horizontal state and the laser ray is in the center of the receiver, it is confirmed that the pipe is horizontal and the joint 3 is vertically upward, and finally the pipe is fixed.

[0031] The preferred embodiments of the present application have been described above, but the scope of protection of the present application is not limited to the above-mentioned embodiments. Any technical solutions falling within the concept of the present application shall fall within the scope of protection of the present application. It should be noted that, for ordinary skilled persons in the art, some improvements and refinements can be made without departing from the principles of the present application, and these improvements and refinements shall also be considered within the scope of protection of the present application.

Claims

1. A pipe installation detection apparatus characterized by: The utility model relates to a kind of pipeline connecting device, including several connecting pipes (1) and fixed support (2), the joint (3) is equipped between two adjacent connecting pipes (1), the through hole (211) that the joint (3) passes through is set on the fixed support (2), level meter (212) for detecting whether pipeline is horizontal and laser assembly for detecting whether pipeline is straight are equipped on the fixed support (2).

2. A pipe installation detection apparatus according to claim 1, characterized in that: The laser assembly includes laser pen (213) and laser receiver (214), and the laser pen (213) and the laser receiver (214) are respectively detachably connected on the side of the two adjacent fixed supports (2) close to each other, the fixed support (2) top surface is provided with a slot (215) for accommodating the laser receiver (214) inserted, and the laser pen (213) is fixed on the fixed support (2) by laser pen holder (216).

3. A pipe installation detection apparatus according to claim 2, wherein: The fixed support (2) and the laser pen holder (216) are fixed by bolts, and the laser pen (213) is provided with a sliding block (2131) on both sides, and the laser pen holder (216) is provided with a sliding groove (2161) for accommodating the sliding block (2131) sliding.

4. A pipe installation detection apparatus according to claim 1, characterized in that: The fixed support (2) includes a fixed plate (21) and a support leg (22), the support leg (22) is provided with an arc groove (221) for accommodating the joint (3) embedded, and when the joint (3) passes through the through hole (211), the inner wall of the arc groove (221) abuts against the outer wall of the joint (3).

5. A pipe installation detection apparatus according to claim 4, characterised in that: The support leg (22) is provided with two and symmetrically arranged on both sides of the fixed plate (21), the fixed plate (21) is provided with a plurality of round holes (217), the support leg (22) is provided with a cylinder (223) which can be inserted into the round hole (217), and the support leg (22) and the fixed plate (21) are fixed by the cylinder (223) inserted into the round hole (217).

6. A pipe installation detection apparatus according to claim 1, wherein: The level meter (212), the laser pen (213), the laser receiver (214) and the through hole (211) are on the same straight line.

7. A pipe installation detection apparatus according to claim 4, wherein: The inner wall of the arc groove (221) is provided with an anti-skid pad (222), and the anti-skid pad (222) is made of rubber material.

8. A pipe installation detection apparatus according to claim 4, wherein: The fixed plate (21) and the support leg (22) are made of stainless steel material.