Ultra-thin coaxial line UV glue bonding winding displacement automatic machine
By employing UV-curable adhesive and a modularly designed automatic coaxial cable UV adhesive bonding machine, the problem of wire separation using hot melt adhesive bonding has been solved. This enables a low-cost, high-efficiency bonding and separation process for coaxial cables and enameled wires, suitable for production environments with low footprint requirements.
Patent Information
- Application Number
- CN202520427092.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-12
AI Technical Summary
In existing technologies, the hot melt adhesive bonding method for coaxial cables and enameled wires makes it difficult to separate the wires during subsequent processing, and the equipment costs are high and the footprint is large, making it difficult to meet the needs of low-cost and high-efficiency production.
The system uses UV-curable adhesive for bonding, combined with a modularly designed automatic coaxial cable UV adhesive bonding and wiring machine. It utilizes the volatility of UV adhesive and a self-made control system to achieve bonding and splitting of multiple coaxial cables or enameled wires. The equipment has a high degree of integration, a small footprint, and is easy to maintain.
It enables easy wire separation in subsequent processing, has a small overall size, reduces equipment costs and floor space requirements, is easy to operate, has a high degree of cleanliness, and is suitable for production environments with low factory space requirements.
Smart Images
Figure CN223884195U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a coaxial wire cord adhesion machine, concretely to an extremely fine coaxial wire UV glue cord adhesion automatic machine. BACKGROUND
[0002] Currently, the industry adopts hot extrusion forming process to manufacture the cord, but it is not applicable to the base material of the coaxial wire or the enameled wire, and the coaxial wire and the enameled wire must be manufactured on the wire harness equipment one by one, if the cord is to be manufactured, secondary adhesion is required, and the adhesion method on the market is to use hot melt adhesive, and the problem is that the cord adhesion by the hot melt adhesive cannot be separated by using a solvent, and it is not easy to separate the cord in subsequent processing.
[0003] The adhesion by the hot melt adhesive requires high cost investment of the equipment, including the wire harness forming extruder and the cooling tank and other auxiliary equipment mechanisms after extrusion, and the price is high and the land occupation area is large. UTILITY MODEL CONTENTS
[0004] The utility model discloses a kind of extremely fine coaxial wire UV glue cord adhesion automatic machines, adhesion is made cord using photocuring UV glue, and the cord made can be separated by using alcohol brushing in subsequent processing, and alcohol is volatile and not residual, which is friendly to product cleanliness, and the equipment is high in overall integration, small in land occupation area, easy to maintain and operate.
[0005] To achieve the above object, the utility model provides the following technical scheme: an extremely fine coaxial wire UV glue cord adhesion automatic machine, including support frame, upper wire mechanism, adhesion mechanism, curing furnace and outgoing line mechanism are sequentially arranged from left to right on the support frame, the upper wire mechanism includes first support rod and the oblique support rod of being arranged to the first support rod side, a plurality of equidistantly distributed positioning blocks are fixed on the oblique support rod, a plurality of fixed rods are fixed on the plurality of positioning blocks, a plurality of spools are arranged on the plurality of fixed rods, the number of spool is determined according to the number of coaxial wires, the adhesion mechanism includes two second support rods and the first control equipment fixed on the two second support rods, the extension rod is fixed on one of the second support rods, the convex block is arranged on the extension rod, the support plate is fixed on the other second support rod, the horizontal type quick clamp and the glue inlet pipe are arranged on the support plate, the first control equipment is used to control the delivery of UV glue to the glue inlet pipe, the outgoing line mechanism includes two third support rods and the second control equipment fixed on the two third support rods, the pull wire roller belt is arranged on the third support rod, the winding spool is arranged on the end of the pull wire roller belt away from the curing furnace, and the second control equipment is used to control the operation of the pull wire roller belt.
[0006] Preferably, the bottom of the first support rod is fixed on the support frame, and the top of the first support rod is provided with a steering shaft, a connecting strip is connected to the steering shaft, and the connecting strip is connected to the oblique support rod by bolts.
[0007] Preferably, a sliding groove is arranged on the support frame, and a sliding block is rotatably connected to the end of the connecting strip away from the first supporting rod, and the sliding block is arranged on the sliding groove.
[0008] Preferably, two rows of porcelain eyes penetrating through two sides of the convex block are arranged on the convex block, and a cleaning clamp is arranged between the convex block and the supporting plate, and the cleaning clamp is fixed to one of the second supporting rods.
[0009] Preferably, the horizontal quick clamp is fixed to the upper end surface of the supporting plate, and the horizontal quick clamp has a chuck, and the glue feeding pipe is installed on the horizontal quick clamp.
[0010] Preferably, the adhesion mechanism further comprises a plurality of wire guide wheels, the plurality of wire guide wheels are arranged between the cleaning clamp and the supporting plate, and the plurality of wire guide wheels are installed on one of the second supporting rods.
[0011] Preferably, the wire outlet mechanism further comprises a wire storage device roller and a storage seat, the wire storage device roller is installed on the support frame, and the wire storage device roller is arranged between the wire pulling roller belt and the storage seat.
[0012] Preferably, the winding wire shaft is installed on the storage seat, the second supporting rod, the curing furnace, the third supporting rod and the storage seat are all fixed to the support frame.
[0013] Compared with the prior art, the beneficial effects of the present application are as follows:
[0014] 1. The present application uses light-cured UV glue to make the flat cable, and the flat cable can be separated by brushing alcohol, which is easy to evaporate and does not leave any residue, and is friendly to product cleanliness.
[0015] 2. The present application has a small overall size, and the total length is less than 4 meters, which requires a low factory space.
[0016] 3. The present application adopts modular design, is composed of multiple standard devices, and cooperates with a self-made control system to work together, and the main equipment is a market standard device, which is easy to maintain and operate. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a schematic view of the present application embodiment;
[0018] Figure 2 is one of the schematic views of the wire feeding mechanism of the present application;
[0019] Figure 3 is another schematic view of the wire feeding mechanism of the present application;
[0020] Figure 4 is a schematic view of the adhesion mechanism of the present application;
[0021] Figure 5 For the utility model Figure 4 The enlarged view of A;
[0022] Figure 6 For the utility model is the schematic diagram when in use;
[0023] Figure 7 For the utility model outlet mechanism schematic diagram.
[0024] The reference signs and names in the drawing are as follows: 1, support frame; 11, sliding groove; 2, upper line mechanism; 21, first supporting rod; 22, steering shaft; 23, connecting strip; 24, inclined supporting rod; 25, positioning block; 26, fixed rod; 27, spool; 28, sliding block; 3, bonding mechanism; 31, second supporting rod; 32, first control device; 33, extension rod; 34, protruding block; 341, porcelain eye; 35, cleaning clamp; 36, wire guide wheel; 37, support plate; 38, horizontal type quick clamp; 381, chuck; 39, glue feeding pipe; 4, curing furnace; 5, line outlet mechanism; 51, third supporting rod; 52, second control device; 53, line pulling roller belt; 54, line storage device roller; 55, winding spool; 56, article holder. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0026] In the description of the embodiments of the utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the utility model, the meaning of "multiple" is two or more, unless otherwise explicitly and specifically limited.
[0027] In the embodiments of the utility model, unless there are explicit provisions and limitations, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through an intermediate medium, or internal communication of two elements or interaction relationship between two elements. For ordinary skilled persons in the art, the specific meanings of the above terms in the embodiments of the utility model can be understood according to specific circumstances.
[0028] Please refer to Figure 1 The utility model provides an embodiment: a kind of very fine coaxial line UV adhesive flat cable automatic machine, including support frame 1, in the embodiment, support frame 1 uses aluminum profile, upper line mechanism 2, adhesive mechanism 3, solidification furnace 4 and line mechanism 5 are sequentially arranged on support frame 1 from left to right, the machine uses modular design, and upper line mechanism 2, adhesive mechanism 3, solidification furnace 4 and line mechanism 5 are integrated, cooperate with self-made control system and carry out joint action, and main equipment is market standard equipment, maintenance is simple, easy to operate, and the modular design makes that overall size is smaller, total length is less than 4 meters, and the requirement to factory space is lower.
[0029] Please refer to Figure 2 Slotted 11 is provided on support frame 1, and upper line mechanism 2 includes first support rod 21 and oblique support rod 24 arranged on the side of first support rod 21, the bottom of first support rod 21 is fixed on support frame 1, and the top of first support rod 21 is provided with steering shaft 22, connecting strip 23 is connected on steering shaft 22, connecting strip 23 is connected with oblique support rod 24 by bolt, and a plurality of screw holes are arranged on connecting strip 23 and oblique support rod 24, which can be used for mounting bolt, the position of oblique support rod 24 can be adjusted by replacing the screw hole of mounting bolt, and then the inclination angle of oblique support rod 24 is changed, a plurality of equidistantly distributed positioning blocks 25 are fixed on oblique support rod 24, a plurality of fixed rods 26 are fixed on a plurality of positioning blocks 25, and a plurality of spools 27 are arranged on a plurality of fixed rods 26, and the number of spools 27 is determined according to the number of electromagnetic wires or coaxial lines.
[0030] Please refer to Figure 3 Sliding block 28 is rotatably connected at the end of connecting strip 23 away from first support rod 21, and sliding block 28 is arranged on slotted 11, so that sliding block 28 can slide in slotted 11, so as to adjust the position of oblique support rod 24, and then the inclination angle of sliding block 28 is adjusted, and the inclination angle value of sliding block 28 is between 20 ° and 50 °.
[0031] Please refer to Figure 4The adhesive mechanism 3 comprises two second supporting rods 31 and a first control device 32 fixed on the two second supporting rods 31, an extension rod 33 is fixed on one of the second supporting rods 31, a supporting plate 37 is fixed on the other second supporting rod 31, a horizontal quick clamp 38 and a glue feeding pipe 39 are arranged on the supporting plate 37, the adhesive mechanism 3 further comprises a plurality of wire guide wheels 36 arranged between the cleaning clamp 35 and the supporting plate 37, and the wire guide wheels 36 are all installed on one of the second supporting rods 31, the wire guide wheels 36 are used to guide the multiple electromagnetic wires or coaxial wires, so that the multiple electromagnetic wires or coaxial wires can be arranged in order when being conveyed between the protruding block 34 and the horizontal quick clamp 38, the first control device 32 is used to control the conveying of the UV glue into the glue feeding pipe 39, the horizontal quick clamp 38 is fixed on the upper end face of the supporting plate 37, and the horizontal quick clamp 38 has a clamp head 381, the glue feeding pipe 39 is installed on the horizontal quick clamp 38, the UV glue is injected through the glue feeding pipe 39, and then falls from one side of the clamp head 381 and falls on the electromagnetic wires or coaxial wires, after the UV glue adheres the multiple electromagnetic wires or coaxial wires, the multiple electromagnetic wires or coaxial wires can be completely fixed by using the clamp head 381 to apply pressure.
[0032] Please refer to Figure 5 The extension rod 33 is provided with a protruding block 34, two rows of porcelain eyes 341 are arranged on the protruding block 34, and the cleaning clamp 35 is arranged between the protruding block 34 and the supporting plate 37, and the cleaning clamp 35 is fixed on one of the second supporting rods 31.
[0033] Please refer to Figure 6 to Figure 7 The wire outlet mechanism 5 comprises two third supporting rods 51 and a second control device 52 fixed on the two third supporting rods 51, a wire pulling roller belt 53 is arranged on the third supporting rod 51, and a wire winding shaft 55 is arranged at the end of the wire pulling roller belt 53 away from the curing furnace 4, the second control device 52 is used to control the operation of the wire pulling roller belt 53, the wire outlet mechanism 5 further comprises a wire storage roller 54 and a storage seat 56, the wire storage roller 54 is installed on the supporting frame 1, and the wire storage roller 54 is arranged between the wire pulling roller belt 53 and the storage seat 56, the wire winding shaft 55 is installed on the storage seat 56, the second supporting rod 31, the curing furnace 4, the third supporting rod 51 and the storage seat 56 are all fixed on the supporting frame 1, and the first control device 32 and the second control device 52 are both prior art, and their structures will not be described here.
[0034] Please refer to Figure 1 to Figure 7The utility model discloses a work, multiple coaxial lines or enameled wires are arranged on multiple spools 27 respectively, multiple coaxial lines or enameled wires are outputted from the upper wire mechanism 2 and pass through multiple porcelain eyes 341 respectively, then clean through the cleaning clamp 35, and then are transported to the horizontal type quick clamp 38, at this time, the first control equipment 32 controls UV glue to drop from the glue pipe 39 and drop on the one side of the chuck 381, and preliminary adhesion is carried out to multiple coaxial lines or enameled wires, then make the horizontal type quick clamp 38 utilize the chuck 381 to multiple coaxial lines or enameled wires and exert pressure, make it completely adhere together, and then send into the solidification furnace 4, carry out the solidification of UV glue through the ultraviolet light source lamp box in the solidification furnace 4, and then are transported to the wire drawing roller belt 53, and the second control equipment 52 controls the wire drawing roller belt 53 to run and carry out the transportation of multiple coaxial lines or enameled wires, then send to the take-up spool 55 through the wire storage device roller 54 and carry out winding, and the continuous adhesion of wire material into the flat cable is completed, and in the subsequent processing, can carry out the wire separation through alcohol brushing, and alcohol is easy to evaporate and does not remain, and is friendly to the product cleanliness.
[0035] It is obvious for those skilled in the art that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point, the embodiments should be regarded as exemplary and non-restrictive, the scope of the utility model is defined by the appended claims instead of the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims should be included in the utility model. Any figure mark in the claims should not be regarded as limiting the involved claims.
Claims
1. An automatic machine for gluing ultra-fine coaxial wires with UV glue, comprising a support frame (1), characterized in that: The support frame (1) is sequentially provided with an upper wire mechanism (2), an adhesive mechanism (3), a curing furnace (4) and an outgoing wire mechanism (5) from left to right, the upper wire mechanism (2) comprises a first supporting rod (21) and an inclined supporting rod (24) provided on one side of the first supporting rod (21), a plurality of positioning blocks (25) are fixed on the inclined supporting rod (24) at equal intervals, a plurality of fixing rods (26) are fixed on the positioning blocks (25), a plurality of wire spools (27) are provided on the fixing rods (26), the adhesive mechanism (3) comprises two second supporting rods (31) and a first control device (32) fixed on the two second supporting rods (31), one of the second supporting rods (31) is fixed with an extension rod (33), the extension rod (33) is provided with a protruding block (34), the other second supporting rod (31) is fixed with a supporting plate (37), the supporting plate (37) is provided with a horizontal quick clamp (38) and a glue feeding pipe (39), the outgoing wire mechanism (5) comprises two third supporting rods (51) and a second control device (52) fixed on the two third supporting rods (51), the third supporting rod (51) is provided with a wire pulling roller belt (53), and one end of the wire pulling roller belt (53) away from the curing furnace (4) is provided with a winding wire spool (55).
2. The automatic machine for bonding the flat cable by the ultra-fine coaxial UV glue according to claim 1, characterized in that: The bottom of the first supporting rod (21) is fixed on the support frame (1), and the top of the first supporting rod (21) is provided with a steering shaft (22), the steering shaft (22) is connected with a connecting strip (23), and the connecting strip (23) is connected with the inclined supporting rod (24) through bolts.
3. The automatic machine for bonding the flat cable by the UV glue of the ultra-fine coaxial line according to claim 2, characterized in that: A sliding groove (11) is arranged on the support frame (1), and one end of the connecting strip (23) away from the first supporting rod (21) is rotatably connected with a sliding block (28), and the sliding block (28) is arranged on the sliding groove (11).
4. The automatic machine for bonding the flat cable by the ultra-fine coaxial UV glue according to claim 1, characterized in that: Two rows of porcelain eyes (341) penetrating through both sides of the protruding block (34) are arranged on the protruding block (34), and a cleaning clamp (35) is arranged between the protruding block (34) and the supporting plate (37), and the cleaning clamp (35) is fixed on one of the second supporting rods (31).
5. The automatic machine for bonding the flat cable by the ultra-fine coaxial UV glue according to claim 1, characterized in that: The horizontal quick clamp (38) is fixed on the upper end face of the supporting plate (37), and the horizontal quick clamp (38) has a chuck (381), and the glue feeding pipe (39) is mounted on the horizontal quick clamp (38).
6. The automatic machine for bonding the flat cable by the ultra-fine coaxial UV glue according to claim 1, characterized in that: The adhesive mechanism (3) further comprises a plurality of wire guide wheels (36), the wire guide wheels (36) are arranged between the cleaning clamp (35) and the supporting plate (37), and the wire guide wheels (36) are mounted on one of the second supporting rods (31).
7. The automatic machine for bonding the flat cable by the ultra-fine coaxial UV glue according to claim 1, characterized in that: The outgoing wire mechanism (5) further comprises a wire storage roller (54) and a storage seat (56), and the wire storage roller (54) is mounted on the support frame (1).
8. The automatic machine for bonding flat cables with UV glue according to claim 7, characterized in that: The wire storage roller (54) is arranged between the wire pulling roller belt (53) and the storage seat (56), and the winding wire spool (55) is mounted on the storage seat (56).