Industrial cable insulating layer coating all-in-one machine

Abstract

The utility model relates to the technical field of wire and cable manufacturing equipment, in particular to an industrial cable insulating layer coating all-in-one machine which comprises a base, a coating machine body, a winding device and a cooling device, the coating machine body is installed at one end of the top wall of the base, the winding device is installed at one end, away from the coating machine body, of the top wall of the base, and the cooling device is installed at the other end of the coating machine body. The cooling device is installed in the middle of the top wall of the base, the circulating pump works to enable cooling liquid to flow out of the liquid inlet pipe, pass through the cooling pipe and then return to the liquid outlet pipe to form circulation so as to maintain the temperature in the cooling pipe to be stable, meanwhile, the heat preservation shell helps to reduce heat loss and maintain the cooling effect, and when a cable penetrates through the cooling pipe, the cooling effect is improved. The fan in the mounting frame is driven by the driving motor to operate, air is blown into the cooling pipe through the multiple sets of air outlet heads, the cooling and curing process of the insulating layer is further accelerated, and finally the cable which is wrapped by the insulating layer and fully cooled and cured is conveyed to the winding device.

Description

TECHNICAL FIELD

[0001] The utility model relates to wire and cable manufacturing equipment technical field, concretely is an industrial cable insulation layer coating integrated machine. BACKGROUND

[0002] It is known that with the development of modern industry, the demand for wire and cable is increasing, not only requires it to have good conductivity, but also puts forward higher standard to its insulation performance, in the traditional industrial cable manufacturing process, the insulation layer coating and cooling usually adopt the way of step by step, which leads to low production efficiency, unstable product quality and other problems, especially in the key step of insulation layer cooling solidification, if the cooling rate cannot be effectively controlled, it is easy to cause the uneven thickness of insulation layer, the decline of physical performance and other defects, and further affect the overall quality and service life of the cable. SUMMARY

[0003] (I) technical problem solved

[0004] In view of the deficiency of prior art, the utility model provides an industrial cable insulation layer coating integrated machine.

[0005] (II) technical scheme

[0006] In order to realize the above object, the utility model provides the following technical scheme: an industrial cable insulation layer coating integrated machine, including base, coating machine body, winding device and cooling device, the top wall one end of base is installed with coating machine body, the top wall of base is installed with winding device away from one end of coating machine body, the top wall of base is installed with cooling device in the middle, the cooling device includes cooling box, cooling pipe, liquid inlet pipe, liquid outlet pipe, circulating pump, heat preservation shell, mounting frame, fan, drive motor and air outlet, the top wall of cooling box is installed with liquid inlet pipe and liquid outlet pipe in the left and right ends respectively, the outer wall of liquid inlet pipe is installed with circulating pump, the cooling pipe of spiral design is connected between liquid inlet pipe and liquid outlet pipe, the outer wall of cooling pipe is installed with heat preservation shell, the top end of heat preservation shell is installed with mounting frame, the fan is installed in mounting frame, the top end of mounting frame is installed with drive motor, the output end of drive motor is connected with fan through mounting frame, the inner side wall of heat preservation shell is installed with a plurality of air outlet groups.

[0007] In order to realize the winding of industrial cable, the utility model improves, the winding device includes fixed frame, winding disc and winding motor, two fixed frames are fixedly installed on the top wall of the base away from one end of the wrapping machine body, a winding disc is rotatably connected between the two fixed frames, the winding motor is fixedly installed on one side of one of the fixed frames, and the output shaft of the winding motor is fixedly connected with the center of the winding disc through a shaft coupling.

[0008] Preferably, the utility model improves, the air outlet head is of conical design.

[0009] Preferably, the utility model improves, the top wall of the cooling box is provided with a liquid adding pipe, and a sealing cover is threadedly installed on the top wall of the liquid adding pipe.

[0010] Preferably, the utility model improves, support legs are installed at the bottom corners of the base.

[0011] Preferably, the utility model improves, the winding motor and the driving motor are both servo motors.

[0012] Preferably, the utility model improves, protective covers are installed at the left and right ends of the heat preservation shell, and guide holes are formed in the middle portions of the protective covers.

[0013] Preferably, the utility model improves, a plurality of air outlets are formed in the bottom wall of the heat preservation shell.

[0014] (Three) beneficial effects

[0015] Compared with the prior art, the utility model provides an industrial cable insulation layer wrapping all-in-one machine, which has the following beneficial effects:

[0016] The industrial cable insulation layer wrapping all-in-one machine is provided with a cooling device, the spiral cooling pipe cooperates with the circulating pump to ensure the continuous flow of the cooling liquid, the temperature in the cooling pipe is kept stable, the uniform thickness and stable performance of the insulation layer are helped to be obtained, in addition, the addition of the air cooling system further accelerates the cooling and solidification process of the insulation layer, ensures the consistency and reliability of the product, reduces the heat loss by using the heat preservation shell, and the efficient circulating cooling system reduces the energy consumption, achieves the energy-saving and environment-friendly goal, which not only helps to reduce the production cost, the integrated design reduces the material transmission time and the demand for manual intervention, makes the whole production process more compact and efficient, from the wrapping of the insulation layer to the cooling and solidification and finally to the winding, all steps are completed in one go, and the overall efficiency of the production line is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a whole structure schematic view of the utility model;

[0018] Figure 2The utility model discloses a part A of Figure 1 Enlarged structure schematic diagram of partial place of utility model

[0019] Figure 3 The utility model discloses a protection cover hides the three-dimensional structure schematic diagram of cooling device behind

[0020] Figure 4 The utility model discloses a heat preservation shell and protection cover hides the three-dimensional structure schematic diagram of cooling device behind.

[0021] In the drawing: 1, base; 2, cladding machine body; 3, cooling box; 4, cooling pipe; 5, liquid inlet pipe; 6, liquid outlet pipe; 7, circulating pump; 8, heat preservation shell; 9, mounting frame; 10, air outlet head; 11, fan; 12, drive motor; 13, fixed frame; 14, winding disc; 15, winding motor; 16, liquid filling pipe; 17, sealing cover; 18, support leg; 19, protection cover; 20, guide hole; 21, air outlet. Specific implementation

[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the range of the utility model protection.

[0023] Please refer to Figures 1-4The utility model provides an industrial cable insulation layer covering all -in -one, including base 1, covering machine body 2, winding device and cooling device, the top wall one end of base 1 is installed covering machine body 2, the top wall of base 1 away from covering machine body 2 one end is installed winding device, the top wall middle part of base 1 is installed cooling device, cooling device includes cooling box 3, cooling pipe 4, liquid inlet pipe 5, liquid outlet pipe 6, circulating pump 7, heat preservation shell 8, mounting frame 9, fan 11, drive motor 12 and air outlet head 10, the top wall middle part of base 1 is installed cooling box 3, the top wall left and right two ends of cooling box 3 are installed liquid inlet pipe 5 and liquid outlet pipe 6 respectively, the outer wall of liquid inlet pipe 5 is installed circulating pump 7, and the cooling pipe 4 of spiral design is connected between liquid inlet pipe 5 and liquid outlet pipe 6, the outer wall of cooling pipe 4 is installed heat preservation shell 8, the top end of heat preservation shell 8 is installed mounting frame 9, and the fan 11 is installed in mounting frame 9, and the top end of mounting frame 9 is installed drive motor 12, and the output end of drive motor 12 is connected with fan 11 through mounting frame 9, and the inside wall of heat preservation shell 8 is installed with a plurality of air outlet head 10 in ring, in the embodiment, when using, first, the cable without covering insulation layer is fixed in the feeding end of covering machine body 2.Ensure that the cooling box 3 has filled with proper cooling liquid, and the electrical equipment such as circulating pump 7, fan 11 and drive motor 12 has been correctly connected power and is in standby state, starts covering machine body 2, and begins the insulation layer of cable to be wrapped operation, in this process, cable is evenly coated with a layer of insulation material when passing through covering machine body 2, and the cable after covering treatment enters cooling device immediately, at this time, circulating pump 7 works, and cooling liquid flows out from liquid inlet pipe 5, and after cooling pipe 4, returns to liquid outlet pipe 6 and forms circulation, to maintain the temperature stability in cooling pipe 4, at the same time, heat preservation shell 8 helps to reduce heat loss, and maintains cooling effect, along with cable passing through cooling pipe 4, fan 11 in mounting frame 9 is driven under drive motor 12 and rotates, passes through the inner chamber of heat preservation shell 8 and is blown to the inside of cooling pipe 4 through multiple air outlet head 10, further accelerates the cooling and solidification process of insulation layer, finally, the cable that has completed insulation layer wrapping and has cooled and solidified sufficiently is transported to winding device and is neatly wound, and the cooling pipe 4 of spiral design cooperates with circulating pump 7 to ensure the continuous flow of cooling liquid, and the cooling rate is effectively controlled in combination with air cooling system, helps to obtain the insulation layer of uniform thickness, stable performance, reduces heat loss by using heat preservation shell 8, and adopts efficient circulating cooling system, can significantly reduce energy consumption, realizes the goal of energy saving and environmental protection, and the integrated design reduces material transmission time and manual intervention, makes the whole production process more compact and efficient.

[0024] Further realize the winding of industrial cable in actual use, in the embodiment, the winding device includes fixed frame 13, winding disc 14 and winding motor 15, two fixed frames 13 are fixedly installed on the top wall of the base 1 away from the one end of the wrapping machine body 2, the winding disc 14 is rotatably connected between the two fixed frames 13, one side of one of the fixed frames 13 is fixedly installed with the winding motor 15, the output shaft of the winding motor 15 is fixedly connected with the center of the winding disc 14 through a shaft coupling, when the cable after wrapping and cooling treatment reaches the winding device, the winding motor 15 is started, the motor drives the winding disc 14 to start rotating slowly, with the cable gradually winding on the winding disc 14, the speed of the motor can be adjusted as needed to control the winding speed, so that the cable can maintain appropriate tension and neatness during winding.

[0025] Preferably, in the embodiment, the air outlet head 10 is designed in a conical shape, which helps to concentrate the airflow generated by the fan 11 towards the cooling pipe 4, as the narrow end is located at the outer end, air is directed through a gradually narrowing space, which can increase the speed and pressure of the airflow, higher airflow speed can carry away heat faster, thus accelerating the cooling process of the insulation layer, making the cooling effect better.

[0026] Preferably, in the embodiment, the top wall of the cooling tank 3 is provided with a liquid filling pipe 16, and a sealing cover 17 is threadedly installed on the top wall of the liquid filling pipe 16, the liquid filling pipe 16 can be used to directly add cooling liquid into the cooling tank 3, and the threadedly installed sealing cover 17 can provide good sealing effect.

[0027] Preferably, in the embodiment, the bottom end of the base 1 is provided with support legs 18 at four corners, which can provide a stable foundation to ensure that the equipment will not move or shake during operation due to vibration or external force.

[0028] Preferably, in the embodiment, the winding motor 15 and the driving motor 12 are both servo motors, which can provide very precise position control, which is crucial for ensuring that the cable maintains appropriate tension and neatness during winding, through precise speed and position adjustment, it can avoid the cable from being too loose or too tight, as well as the speed of the fan 11.

[0029] Preferably, in the embodiment, the protective covers 19 are installed at the left and right ends of the heat preservation shell 8, and guide holes 20 are formed in the middle of the protective covers 19, the protective covers 19 can effectively prevent dust, debris and other contaminants from entering the interior of the heat preservation shell 8, keeping the cooling system and other key components clean, the guide holes 20 located in the middle of the protective covers 19 provide a clear passage for the cable passing through the cooling device, ensuring that the cable can smoothly enter and exit the cooling pipe 4 without obstruction.

[0030] Preferably, in the embodiment, the bottom wall of the heat preservation shell 8 is provided with a plurality of air outlets 21, which accelerate the exchange process between cold and hot air, so as to ensure that the temperature around the cooling pipe 4 is always kept at a low level, which is beneficial to the rapid cooling of the insulation layer on the cable.

[0031] In order to describe the possible application scenarios, technical principles, specific schemes that can be implemented, purposes and effects, etc. of the present application in detail, the specific embodiments listed below are combined with the drawings for detailed description. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, but cannot limit the protection scope of the present application.

[0032] Although the embodiments of the present application have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An industrial cable insulation coating all-in-one machine, comprising a base (1), a coating machine body (2), a winding device and a cooling device, characterized in that: The top wall of the base (1) is provided with the wrapping machine body (2), the top wall of the base (1) is provided with a winding device away from the wrapping machine body (2), the top wall of the base (1) is provided with the cooling device, the cooling device comprises a cooling box (3), a cooling pipe (4), a liquid inlet pipe (5), a liquid outlet pipe (6), a circulating pump (7), a heat preservation shell (8), a mounting frame (9), a fan (11), a driving motor (12) and an air outlet head (10), the top wall of the base (1) is provided with the cooling box (3), the left and right ends of the top wall of the cooling box (3) are provided with the liquid inlet pipe (5) and the liquid outlet pipe (6) respectively, the outer wall of the liquid inlet pipe (5) is provided with the circulating pump (7), the liquid inlet pipe (5) and the liquid outlet pipe (6) are connected with the spiral designed cooling pipe (4), the outer wall of the cooling pipe (4) is provided with the heat preservation shell (8), the top end of the heat preservation shell (8) is provided with the mounting frame (9), the mounting frame (9) is provided with the fan (11), the top end of the mounting frame (9) is provided with the driving motor (12), the output end of the driving motor (12) penetrates the mounting frame (9) and is connected with the fan (11), the inner side wall of the heat preservation shell (8) is provided with a plurality of air outlet heads (10).

2. The industrial cable insulation layer coating all-in-one machine according to claim 1, characterized in that: The winding device comprises a fixing frame (13), a winding disc (14) and a winding motor (15), two fixing frames (13) are fixedly installed at the top wall of the base (1) away from the wrapping machine body (2), a winding disc (14) is rotatably connected between the two fixing frames (13), one side of one of the fixing frames (13) is fixedly provided with the winding motor (15), and the output shaft of the winding motor (15) is fixedly connected with the center of the winding disc (14) through a shaft coupling.

3. The industrial cable insulation layer covering all-in-one machine according to claim 2, characterized in that: The air outlet head (10) is conical.

4. The industrial cable insulation layer coating all-in-one machine according to claim 3, characterized in that: The top wall of the cooling box (3) is provided with a liquid adding pipe (16), and the top wall of the liquid adding pipe (16) is provided with a sealing cover (17) in a threaded manner.

5. The industrial cable insulation layer coating all-in-one machine according to claim 4, characterized in that: The bottom end of the base (1) is provided with supporting legs (18) at four corners.

6. The industrial cable insulation layer coating all-in-one machine according to claim 5, characterized in that: The winding motor (15) and the driving motor (12) are both servo motors.

7. The industrial cable insulation layer covering all-in-one machine according to claim 6, characterized in that: The left and right ends of the heat preservation shell (8) are provided with protective covers (19), and the middle part of each protective cover (19) is provided with a guide hole (20).

8. The industrial cable insulation layer coating all-in-one machine according to claim 7, characterized in that: The bottom wall of the heat preservation shell (8) is provided with a plurality of air outlets (21).

Images