Electromagnetic wire dipping device
By installing an L-shaped mounting plate and an interlaced guide structure on the inner wall of the impregnation chamber, combined with limiting components and an electric heating plate, the problem of short impregnation time for electromagnetic wires was solved, achieving a better impregnation effect.
Patent Information
- Application Number
- CN202520052346.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-01-10
AI Technical Summary
In existing electromagnetic wire impregnation devices, the electromagnetic wire has a short residence time in the impregnation chamber, resulting in poor impregnation effect, especially in the absence of an interlaced guiding structure.
An L-shaped mounting plate is fixed to the inner wall of the impregnation chamber, and an interlaced guide structure is installed on it. Combined with limiting components and an electric heating plate, the residence time and impregnation effect of the electromagnetic wire in the impregnation chamber are increased.
By combining the guiding structure and the electric heating plate, the transmission path and contact time of the electromagnetic wire in the impregnation chamber are extended, thereby improving the impregnation effect, especially under cold weather conditions.
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Figure CN223884208U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electromagnetic wire processing equipment, specifically to a kind of electromagnetic wire impregnation device. BACKGROUND
[0002] Electromagnetic wire is also called winding wire, which is insulated wire used to manufacture coil or winding in electrical products. Electromagnetic wire is usually divided into enameled wire, wrapped wire, enameled wrapped wire and inorganic insulated wire. The production process of electromagnetic wire includes preparation, wire drawing, washing, annealing, impregnation and drying. The impregnation section is carried out in special impregnation device for electromagnetic wire.
[0003] For example, patent announcement No. CN202021373320.9 discloses an electromagnetic wire impregnation device. The device uses a coil to arrange electromagnetic wire into the inside of the impregnation box, achieving impregnation treatment of electromagnetic wire. However, in actual use, electromagnetic wire is directly discharged after being wound by the coil, and stays in the impregnation box for a short time. The short-time impregnation cannot guarantee the impregnation effect of electromagnetic wire, and local impregnation may not occur. The device lacks staggered guide components for electromagnetic wire, and the impregnation effect is not perfect, which needs to be improved. UTILITY MODEL CONTENT
[0004] (I) Technical problem solved
[0005] In view of the deficiencies of the prior art, the utility model provides an electromagnetic wire impregnation device. Two L-shaped mounting plates are fixed on the inner wall of the impregnation box, and staggered guide structures are installed on the L-shaped mounting plates. The guide structures can increase the residence time of electromagnetic wire in the impregnation box, thereby increasing the impregnation effect of electromagnetic wire, and solving the problem of poor impregnation effect of the device at present.
[0006] (II) Technical scheme
[0007] The utility model discloses a kind of electromagnetic wire impregnation devices to achieve the above purposes specifically using the following technical schemes:
[0008] An electromagnetic wire impregnation device includes an impregnation box. A support frame is fixedly connected to one side of the impregnation box. A pay-off roller is rotatably connected to the support frame. An ear plate is fixedly connected to the other side of the impregnation box. A motor is installed on the fixed mounting frame of the ear plate. A take-up roller is fixedly connected to the output shaft of the motor. L-shaped mounting plates are fixedly connected to the inner walls of both sides of the impregnation box. Staggered guide structures are installed on the two L-shaped mounting plates. The guide structures include a circular wheel and a guide wheel rotatably connected to the circular wheel. Electromagnetic wire bodies are wound on the pay-off roller, the guide wheel and the take-up roller.
[0009] Further, the lower surface of the circular wheel is fixedly connected to a screw rod, which is screw-connected to the screw holes corresponding to the L-shaped mounting plates.
[0010] Further, the circular wheel is provided with anti-skid lines.
[0011] Further, a limiting component for guiding the electromagnetic wire body is mounted on the inner wall of the impregnation box, and the limiting component comprises a base fixed on the inner wall of the impregnation box and two limiting rollers rotatably connected to the base, and the electromagnetic wire body is inserted between the two limiting rollers.
[0012] Further, a wire outlet hole is formed on one side of the impregnation box, and the electromagnetic wire body is wound onto the winding roller through the wire outlet hole.
[0013] Further, an electric heating plate is mounted on the inner wall of the impregnation box.
[0014] (Three) beneficial effects
[0015] Compared with the prior art, the electromagnetic wire impregnation device has the following beneficial effects:
[0016] 1. The electromagnetic wire impregnation device has the following beneficial effects:
[0017] 2. The electromagnetic wire impregnation device has the following beneficial effects: BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a structural schematic view of the present application;
[0019] Figure 2 is a structural schematic view of the limiting component in the present application;
[0020] Figure 3 is a structural schematic view of the guiding structure in the present application.
[0021] In the figure: 1, the dipping box; 2, support frame; 3, pay-off roll; 4, limiting component; 401, base; 402, limiting roller; 5, L-shaped mounting plate; 6, guide structure; 601, round wheel; 602, non-slip pattern; 603, screw; 604, guide wheel; 7, wire hole; 8, winding roller; 9, mounting frame; 10, motor; 11, ear plate; 12, electromagnetic wire body. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0023] EMBODIMENT
[0024] As shown in Figure 1 and Figure 3 An electromagnetic wire dipping device is provided in one embodiment of the utility model, which comprises a dipping box 1, a support frame 2 is fixedly connected to one side of the dipping box 1, a pay-off roll 3 is rotatably connected to the support frame 2, an ear plate 11 is fixedly connected to the other side of the dipping box 1, a motor 10 is installed on the fixed mounting frame 9 of the ear plate 11, a winding roller 8 is fixedly connected to the output shaft of the motor 10, L-shaped mounting plates 5 are fixedly connected to the inner walls of both sides of the dipping box 1, and staggered guide structures 6 are installed on the two L-shaped mounting plates 5, the guide structure 6 comprises a round wheel 601 and a guide wheel 604 rotatably connected to the round wheel 601, and an electromagnetic wire body 12 is wound on the pay-off roll 3, the guide wheel 604 and the winding roller 8.
[0025] It should be noted that the pay-off roll 3 is used for unwinding the electromagnetic wire body 12, the motor 10 can drive the winding roller 8 to rotate to wind the electromagnetic wire body 12 after dipping, the L-shaped mounting plates 5 are fixedly connected to the inner walls of both sides of the dipping box 1, and the staggered guide structures 6 are installed on the two L-shaped mounting plates 5, the guide structure 6 can realize the guiding and winding of the electromagnetic wire body 12, increase the transmission path of the electromagnetic wire body 12 in the dipping box 1, thereby increasing the contact time of the electromagnetic wire body 12 with the solution and the dipping treatment effect of the electromagnetic wire body 12, the guide structure 6 is composed of the round wheel 601 and the guide wheel 604 rotatably connected to the round wheel 601, the electromagnetic wire body 12 is transmitted around the guide wheel 604 to realize the dipping treatment of the electromagnetic wire body 12 in the dipping box 1.
[0026] As shown in Figure 1 and Figure 3As shown in the drawings, in some embodiments, the lower surface of the circular wheel 601 is fixedly connected with a screw rod 603, and the screw rod 603 is threadedly connected to the corresponding screw hole of the L-shaped mounting plate 5.
[0027] It should be noted that by fixing the screw rod 603 on the lower surface of the circular wheel 601, the screw rod 603 can be threadedly connected to the corresponding screw hole of the L-shaped mounting plate 5, and the detachable installation of the guide structure 6 on the L-shaped mounting plate 5 can be realized. The number of installations of the guide structure 6 and the spacing between the guide structures 6 can be adjusted according to the needs, and then the winding path and stroke of the electromagnetic wire body 12 can be adjusted, and the immersion time of the electromagnetic wire body 12 in the immersion tank 1 can be adjusted, which is convenient.
[0028] As shown in the drawings, Figure 3 In some embodiments, the circular wheel 601 is provided with anti-skid lines 602.
[0029] It should be noted that the anti-skid lines 602 facilitate the rotation operation of the circular wheel 601, and the disassembly and assembly of the guide structure 6 on the L-shaped mounting plate 5.
[0030] As shown in the drawings, Figure 1 and Figure 2 As shown in the drawings, in some embodiments, a limiting component 4 for guiding the electromagnetic wire body 12 is installed on the inner wall of the immersion tank 1. The limiting component 4 includes a base 401 fixed on the inner wall of the immersion tank 1 and two limiting rollers 402 rotatably connected to the base 401, and the electromagnetic wire body 12 is inserted between the two limiting rollers 402.
[0031] It should be noted that the limiting rollers 402 can realize the guiding and limiting functions of the electromagnetic wire body 12, limit the transmission trajectory of the electromagnetic wire body 12, and make the electromagnetic wire body 12 wind onto the guide wheel 604.
[0032] As shown in the drawings, Figure 1 In some embodiments, a wire outlet hole 7 is formed on one side of the immersion tank 1, and the electromagnetic wire body 12 is wound onto the winding roller 8 through the wire outlet hole 7. The electromagnetic wire body 12 is discharged through the limiting roller 402 and the wire outlet hole 7, realizing the winding of the electromagnetic wire body 12 on the winding roller 8.
[0033] As shown in the drawings, Figure 1 In some embodiments, an electric heating plate is installed on the inner wall of the immersion tank 1.
[0034] It should be noted that the electric heating plate can form a heating effect of the solution in the immersion tank 1, and the heated solution can more easily perform immersion treatment on the electromagnetic wire body 12, increasing the immersion treatment effect of the electromagnetic wire body 12.
[0035] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for the skilled in the art, it still can be modified, or for the equivalent replacement of part of the technical features of the technical solutions recorded in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.
Claims
1. Electromagnetic wire impregnation apparatus comprising an impregnation tank (1), characterized in that: One side of the impregnation box (1) is fixedly connected with a support frame (2), the support frame (2) is rotatably connected with a unwinding roller (3), the other side of the impregnation box (1) is fixedly connected with an ear plate (11), and a motor (10) is installed on the fixed mounting frame (9) of the ear plate (11), the output shaft of the motor (10) is fixedly connected with a winding roller (8), the inner walls of the two sides of the impregnation box (1) are both fixedly connected with L-shaped mounting plates (5), and the two L-shaped mounting plates (5) are installed with staggered guide structures (6), the guide structure (6) comprises a round wheel (601) and a guide wheel (604) rotatably connected to the round wheel (601), and the unwinding roller (3), the guide wheel (604) and the winding roller (8) are wound with an electromagnetic wire body (12).
2. An electromagnetic wire impregnation apparatus as defined in claim 1, wherein: The lower surface of the round wheel (601) is fixedly connected with a screw rod (603), and the screw rod (603) is screw-connected in the screw hole corresponding to the L-shaped mounting plate (5).
3. An electromagnetic wire impregnation apparatus as defined in claim 1, wherein: The round wheel (601) is provided with anti-skid lines (602).
4. An electromagnetic wire impregnation apparatus as defined in claim 1, wherein: The inner wall of the impregnation box (1) is provided with a limiting part (4) for guiding the electromagnetic wire body (12), the limiting part (4) comprises a base (401) fixed on the inner wall of the impregnation box (1) and two limiting rollers (402) rotatably connected to the base (401), and the electromagnetic wire body (12) is inserted between the two limiting rollers (402).
5. An electromagnetic wire impregnation apparatus as defined in claim 1, wherein: One side of the impregnation box (1) is provided with a wire outlet hole (7), and the electromagnetic wire body (12) is wound on the winding roller (8) through the wire outlet hole (7).
6. An electromagnetic wire impregnation apparatus as defined in claim 1, wherein: The inner wall of the impregnation box (1) is provided with an electric heating plate.
Citation Information
Patent Citations
Electromagnetic wire dipping device
CN212883265U