Electromagnetic coil integrated with temperature detection function pin
By integrating a temperature detection pin into the electromagnetic coil, the problem of requiring an additional temperature sensor in traditional electromagnetic coils is solved. This achieves the integration of on/off control of the electromagnetic valve with temperature detection, simplifies the structure, reduces complexity and the risk of leakage and short circuit, and improves production efficiency and safety.
Patent Information
- Application Number
- CN202520428349.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-12
AI Technical Summary
Traditional electromagnetic coils do not integrate temperature detection functionality, requiring the addition of an external temperature sensor. This increases the complexity of the solenoid valve coil base and the difficulty of waterproof sealing of the wiring harness, impacting mass production and safety.
An electromagnetic coil with an integrated temperature sensing pin is designed. By integrating a temperature sensor plug-in and pin into the electromagnetic coil, the temperature signal can be directly transmitted, simplifying the coil structure and reducing the need for additional leads.
This technology integrates the on/off control of the solenoid valve with temperature detection, reduces the complexity of the coil base, minimizes the risk of water leakage and short circuits, and improves production efficiency and safety.
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Figure CN223884228U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electromagnetic coil, concretely is an electromagnetic coil of integrated temperature detection function pin. BACKGROUND
[0002] Electromagnetic coil is widely applied in traditional industry and automobile industry, electromagnetic coil is the device that utilizes the principle of electromagnetic induction and works, and the basic structure is that the wire is wound on the insulating framework, electromagnetic coil uses the wire that generates the magnetic field of electrification, and the magnetic field generated by electrification and fixed magnetic field interact, thereby drive valve and other mechanical components, realize rotation or linear motion.
[0003] In addition to being widely used in traditional fields, in recent years, with the rapid development of hydrogen energy industry, electromagnetic coil has become a key functional element in hydrogen energy industry, and participates in various links of hydrogen energy, mainly in the form of electromagnetic valve assembly, plays an irreplaceable role, electromagnetic valve is a device that controls the opening and closing of the valve through the electromagnetic force generated by the electrification of the electromagnetic coil. It has the characteristics of fast response speed, high control precision, etc. The electromagnetic valve generates electromagnetic force through the electromagnetic coil, so that the valve core moves up and down, thereby controlling the on-off of the fluid in the valve.
[0004] The internal medium of most of the valves used in hydrogen energy industry such as hydrogen vehicle end or hydrogen refueling station is hydrogen, which is highly dangerous, flammable and explosive, and has high technical requirements for product research and development and production. In actual use, especially in the field of vehicles, in order to ensure the safety of the medium, a temperature sensor is usually provided on the valve body of the electromagnetic valve to detect the temperature of the medium. For example, in the case of a valve at the end of a vehicle hydrogen cylinder, during refueling, the internal medium of the hydrogen cylinder will rapidly heat up. When the detected medium temperature is too high, the valve is closed, the hydrogen gas source medium is cut off, and refueling is stopped to protect the hydrogen cylinder from being damaged by the high medium temperature. During gas use, the internal medium of the hydrogen cylinder will rapidly cool down. When the detected medium temperature is too low, the valve is closed, the hydrogen gas source medium is cut off, and gas use is stopped to protect the hydrogen cylinder from being deformed due to the low medium temperature, causing hydrogen leakage and other safety accidents. Valve body temperature monitoring is a necessary functional requirement. The traditional electromagnetic coil scheme does not integrate the temperature detection function pin, and in actual application, an additional temperature sensor collection pin needs to be installed on the valve body and connected to the controller end for temperature signal collection. The integration degree is low, and the waterproof sealing of the new temperature sensor lead wire needs to be considered, which increases the complexity of the electromagnetic valve coil base and is not conducive to mass production. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing an electromagnetic coil integrated with temperature detection function pins to solve the problems in the background art.
[0006] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: an electromagnetic coil with integrated temperature detection function pin, comprising:
[0007] The enamel wire winding, the bearing support assembly, the injection shell and the temperature sensor plug-in are provided.
[0008] The enamel wire winding is wound on the bearing support assembly, and the temperature sensor plug-in is installed on the lower surface of the injection shell.
[0009] The injection shell is hollow, and the enamel wire winding and the bearing support assembly are installed in the inner cavity of the injection shell.
[0010] The outer wall of the injection shell extends to one side and forms a pin interface, and the electromagnetic coil pin and the temperature signal pin are respectively arranged on the pin interface, and the electromagnetic coil pin and the temperature signal pin are respectively connected with the enamel wire winding and the temperature sensor plug-in through wires.
[0011] Preferably, the bearing support assembly comprises an insulating framework and an outer support, the enamel wire winding is wound on the outer wall of the insulating framework, the outer support is surrounded at the outer edge of the insulating framework, and the outer support is located on the outer side of the enamel wire winding.
[0012] Preferably, the coil base is further provided, the upper surface of the coil base is recessed, and the bottom of the injection shell is embedded in the recess of the coil base.
[0013] Preferably, the recess of the coil base is internally provided with a sunken groove, and the temperature sensor plug-in is embedded in the sunken groove.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] In view of the defects of the prior art, the utility model provides an electromagnetic coil with integrated temperature detection function pin, which integrates the temperature detection pin to the coil, uses one electromagnetic coil, can control the on-off of the valve, and can directly transmit the detection signal of the temperature sensor to the controller for strategy judgment, and effectively solves the defects of the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a left view structure schematic diagram of the utility model;
[0017] Figure 2 It is a front view structure schematic diagram of the utility model;
[0018] Figure 3 It is a sectional view of the utility model; Figure 1
[0019] In the figure: 1, coil base; 2, outer support; 3, enameled wire winding; 4, injection shell; 5, insulating framework; 6, temperature sensor plug-in; 7, electromagnetic coil pin; 8, temperature signal pin. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0021] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0022] Embodiment one:
[0023] Please refer to Figures 1-3 The present application provides a technical scheme: an electromagnetic coil with integrated temperature detection function pins, comprising: an enameled wire winding 3, a bearing support assembly, an injection shell 4 and a temperature sensor plug-in 6.
[0024] Among them, the enameled wire winding 3 is wound on the bearing support assembly, and the temperature sensor plug-in 6 is installed on the lower surface of the injection shell 4; the injection shell 4 is hollow, and the enameled wire winding 3 and the bearing support assembly are installed in the inner cavity of the injection shell 4; the outer wall of the injection shell 4 extends to one side and forms a pin interface, and the pin interface is respectively provided with an electromagnetic coil pin 7 and a temperature signal pin 8, and the electromagnetic coil pin 7 and the temperature signal pin 8 are respectively connected with the enameled wire winding 3 and the temperature sensor plug-in 6 through wires. The bearing support assembly comprises an insulating framework 5 and an outer support 2, the enameled wire winding 3 is wound on the outer wall of the insulating framework 5, the outer support 2 surrounds the outer edge of the insulating framework 5, and the outer support 2 is located on the outer side of the enameled wire winding 3.
[0025] The above content is analyzed: as Figure 1 , 3 shown, it is the layout mode of its structure.
[0026] Insulating skeleton 5: made of corrosion-resistant material with certain strength and good insulation, used to provide support base for winding and fixing the enameled wire winding 3.
[0027] Injection shell 4: after the coil inside the body assembly is completed, a mold is made according to the overall shape of the coil, and a material with good flowability and good insulation is used to mold the entire coil by injection molding process to form a coil shell body required by the mold.
[0028] Temperature sensor plug-in 6: according to the type of the connected temperature sensor, a 2-pin universal plug-in is usually designed, which is integrally injection molded with the injection shell 4, used to connect with the temperature sensor, and transmit the temperature signal to the coil inside.
[0029] Enameled wire winding 3: the body is a thin copper wire, which is wound on the insulating skeleton to form a winding, and one turn is one turn. In order to prevent the copper wire winding from being short-circuited between turns, an insulating paint is coated on the surface of the copper wire before winding. Therefore, after the copper wire coated with insulating paint is wound on the insulating skeleton, the enameled wire winding is formed. The two ends of the winding are reserved with pins. When electrified, the magnetic field generated by the enameled wire winding wound on the insulating skeleton passes through the center of the coil and adds (superimposes) in the center to generate a strong magnetic field.
[0030] Outer support 2: made of corrosion-resistant and high-strength metal material, used to shield the strong magnetic field inside the coil, lock the magnetic lines in the center of the coil, and prevent the coil from leaking magnetic field.
[0031] The function pin of temperature detection signal is integrated in the conventional electromagnetic coil. The electromagnetic valve with the coil scheme can realize the basic on-off function of the electromagnetic valve, and can feed back the temperature sensor signal integrated in the coil base to the controller through the coil, without separately leading the wire on the coil base, thereby reducing the risk of water leakage and short circuit of the wire harness end caused by separate wiring, increasing the overall integration of the electromagnetic valve, reducing the failure risk, and saving maintenance cost.
[0032] Example two:
[0033] Please refer to Figures 1-3 The utility model provides a technical scheme based on example one: still include coil base 1, the upper surface of coil base 1 is recessed, and the bottom of injection shell 4 is embedded in the recessed place of coil base 1. The recessed place of coil base 1 is provided with a sunken groove, and the temperature sensor plug-in 6 is embedded in the sunken groove.
[0034] The temperature sensor pin 6 is inserted into the inside of the coil base 1, and the temperature sensor pin wire is connected to realize the transmission of the temperature signal to the inside of the coil. In the inside of the coil, the temperature signal is transmitted from the temperature sensor pin 6 to the temperature signal pin 8 through the internal lead and the signal transmission of the circuit board.
[0035] The electromagnetic coil pin 7 and the temperature signal pin 8 are integrated on the injection molding shell 4, and constitute the main connector of the coil. In actual use, the wire harness is connected to the controller end from the main output connector of the coil, and the main connector of the coil can realize the reading of the temperature signal and the on-off control of the coil.
[0036] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims should be included in the utility model, and any reference signs in the claims should not be regarded as limiting the claims.
[0037] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. An electromagnetic coil with integrated temperature sensing function pins, characterized in that, The utility model relates to a temperature sensor coil assembly, including: The enamel wire winding (3) is around connected on the bearing support assembly, and the temperature sensor plug-in unit (6) is installed on the lower surface of the injection shell (4); The injection shell (4) is hollow, and the enamel wire winding (3) and the bearing support assembly are installed in the inner chamber of the injection shell (4); The outer wall of the injection shell (4) extends to one side and forms a pin interface, and the pin interface is respectively provided with an electromagnetic coil pin (7) and a temperature signal pin (8), which are respectively connected with the enamel wire winding (3) and the temperature sensor plug-in unit (6) through wires. The bearing support assembly includes an insulating framework (5) and an outer support (2), the enamel wire winding (3) is around connected on the outer wall of the insulating framework (5), the outer support (2) surrounds the outer edge of the insulating framework (5), and the outer support (2) is located on the outside of the enamel wire winding (3).
2. The electromagnetic coil with integrated temperature probe function pin according to claim 1, characterized in that: It also includes a coil base (1), the upper surface of the coil base (1) is concave, and the bottom of the injection shell (4) is embedded in the concave part of the coil base (1).
3. The electromagnetic coil with integrated temperature sensing function pin according to claim 1, wherein: The concave part of the coil base (1) is internally provided with a sunken groove, and the temperature sensor plug-in unit (6) is embedded in the sunken groove.
4. The electromagnetic coil with integrated temperature probe function pin according to claim 3, characterized in that: