Wire harness assembling two-step tool
By automating the clamping, fixing, and stripping operations of the two-step wire harness assembly tool, the accuracy and speed problems caused by relying on manual labor in wire harness assembly are solved, and efficient wire harness assembly is achieved.
Patent Information
- Application Number
- CN202423259023.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Current wire harness assembly mainly relies on manual installation, which makes it difficult to guarantee accuracy and speed, resulting in low efficiency.
The two-step tool for wire harness assembly includes a placement plate, a clamping mechanism, a fixing mechanism, an assembly mechanism, and a stripping mechanism. It achieves automated clamping, fixing, and stripping through hydraulic drive and motor operation, reducing manual operation.
It improves the speed and accuracy of wire harness assembly, enhances overall processing efficiency, and adapts to the rapid assembly of wire harnesses of different specifications.
Smart Images

Figure CN223884794U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to wire harness assembly, and particularly to a two-step tool for wire harness assembly. BACKGROUND
[0002] Wire harness assembly is a process of assembling and connecting multiple wires, cables and related connectors, protective sleeves and other components according to predetermined design and layout requirements. The main purpose is to ensure accurate transmission of electrical signals, while ensuring mechanical strength, safety and maintainability of the wire harness.
[0003] Existing wire harness assembly mostly relies on manual installation. During installation, it is difficult to ensure accuracy, and the installation speed is not stable enough, and the installation efficiency needs to be improved. CONTENT OF THE INVENTION
[0004] In view of the deficiencies of the prior art, the present application provides a two-step tool for wire harness assembly, which overcomes the deficiencies of the prior art and aims to solve the problem of the prior art that existing wire harness assembly mostly relies on manual installation, which is difficult to ensure accuracy during installation, and the installation speed is not stable enough, and the installation efficiency needs to be improved.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a two-step tool for wire harness assembly, comprising a placing plate, a sliding groove is formed in the inside of the placing plate, a clamping mechanism is arranged in the inside of the sliding groove, a fixing mechanism and a cleaning mechanism are arranged on one side of the clamping mechanism, an assembly mechanism is arranged on one side of the fixing mechanism, the assembly mechanism comprises a rotating block and an assembly rod, a drive hydraulic rod is installed on one side of the assembly mechanism, a through groove is arranged in the inside of the rotating block, the assembly rod is slidably connected to the inside of the through groove, a hinge block is arranged on one side of the rotating block, a telescopic head is arranged on one side of the drive hydraulic rod close to the assembly mechanism, a drive plate is arranged on the outside of the telescopic head, the other end of the drive plate is rotatably connected with the hinge block, the cleaning mechanism comprises a motor and a connecting plate, the connecting plate is arranged on one side of the motor, two groups of moving blocks are arranged on one side of the connecting plate, a scraper is arranged on one side of each group of moving blocks, and a sliding plate is arranged at the bottom of the motor.
[0006] By adopting the technical scheme, the middle part of the installed wire harness can be clamped by the clamping mechanism, then the assembly mechanism is driven to rotate by the driving hydraulic rod, so that the lower mounting assembly is placed into the fixed mechanism, and then the wire harness assembly in the fixed mechanism is directly sleeved outside the wire harness in the clamping mechanism, and then the clamping mechanism moves to the side close to the cleaning mechanism, so that the wire harness in the clamping mechanism is aligned with the cleaning mechanism, and then the outer skin of one end of the wire harness is scraped off by the mutual approach between the two groups of moving blocks. Thus, the wire harness can be automatically processed without manual operation, the assembly speed and precision are effectively improved, and the overall processing and assembly efficiency is improved.
[0007] As a preferred technical scheme of the present application, the clamping mechanism comprises a moving frame, a clamping tooth one and a rotating disc are arranged above the moving frame, a clamping tooth two corresponding to the clamping tooth one is arranged outside the rotating disc, a clamping groove is arranged on one side of the clamping tooth one and the clamping tooth two, and a sliding block is arranged on one side of the clamping mechanism and slides in the sliding groove.
[0008] By adopting the technical scheme, the clamping mechanism can clamp wire harnesses of different specifications, the rotating disc is arranged to rotate, the clamping tooth one and the clamping tooth two can approach each other to clamp the wire harness, the clamping is more convenient, and the disassembly is also more convenient, which is suitable for rapid assembly process.
[0009] As a preferred technical scheme of the present application, the fixed mechanism comprises a telescopic rod and a mounting plate, the output end of the telescopic rod is provided with the mounting plate, the front surface of the mounting plate is slidably connected with two groups of fixed plates, the front surface of each group of fixed plates is provided with a fixed block, and the inside of each group of fixed blocks is provided with a fixed groove.
[0010] By adopting the technical scheme, the fixed mechanism can clamp the wire harness assembly in the clamping mechanism, when one end of the wire harness in the clamping mechanism approaches the fixed mechanism, the telescopic rod can directly push the fixed plate to push the wire harness between the two groups of fixed blocks to one end of the wire harness in the clamping mechanism, greatly improving the installation efficiency.
[0011] As a preferred technical scheme of the present application, the bottom of the assembly mechanism is provided with a feeding plate, the inside of the feeding plate is provided with a guide groove, one side of the feeding plate is provided with a clamping opening, and the clamping opening is below the assembly mechanism.
[0012] By adopting the technical scheme, the wire harness assembly in the interior of the feeding plate can be directly fed into the interior of the material jamming opening, the one end of the assembling rod is more convenient to clamp the wire harness assembly, and the stability during use is improved.
[0013] As a preferred technical scheme of the present application, the assembling mechanism is provided above with a pushing motor.
[0014] By adopting the technical scheme, the wire harness assembly in the interior of the feeding plate can be directly fed into the interior of the material jamming opening, the one end of the assembling rod is more convenient to clamp the wire harness assembly, and the stability during use is improved.
[0015] As a preferred technical scheme of the present application, the interior of the two groups of moving blocks is provided with a limiting block, and the interior of the limiting block is provided with a groove.
[0016] By adopting the technical scheme, the position of the two groups of moving blocks during descending can be limited, and the groove provided in the interior can keep the wire harness as flat as possible under the clamping of the two groups of moving blocks, thereby reducing problems during stripping.
[0017] As a preferred technical scheme of the present application, the bottom of the motor is provided with a sliding block, and the sliding block is slidingly connected to the interior of the sliding plate.
[0018] By adopting the technical scheme, the sliding block can keep more stable effect during the moving of the cleaning mechanism.
[0019] The present application has the following beneficial effects:
[0020] By setting the placement plate, in use, the middle part of the installed wire harness can be clamped by the clamping mechanism, and then the lower mounting assembly is placed into the inside of the fixing mechanism by driving the hydraulic rod driving assembly to rotate. Subsequently, the wire harness assembly in the inside of the fixing mechanism can be directly sleeved outside the wire harness in the inside of the clamping mechanism by moving the fixing mechanism to the position of the clamping mechanism. Then, the wire harness in the inside of the clamping mechanism can be aligned with the cleaning mechanism by moving the clamping mechanism to the side close to the cleaning mechanism. Then, the outer skin of one end of the wire harness can be scraped off by the mutual approach between the two groups of moving blocks. This setting can automatically process the wire harness without unnecessary manual operation, effectively improving the assembly speed and precision, and improving the overall processing and assembly efficiency.
[0021] By setting the clamping mechanism, the wire harness of different specifications can be clamped. The rotating disc is rotated to make the clamping teeth one and the clamping teeth two approach each other to clamp the wire harness. This clamping is more convenient, and the disassembly is also more convenient, which is suitable for rapid assembly process. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is the overall structure schematic diagram of the present application;
[0023] Figure 2 It is the overall back structure schematic diagram of the present application;
[0024] Figure 3 It is the assembly mechanism structure schematic diagram of the present application;
[0025] Figure 4 It is the clamping mechanism structure schematic diagram of the present application.
[0026] In the figure: 1, placement plate; 101, sliding groove; 2, clamping mechanism; 201, moving frame; 202, clamping teeth one; 203, rotating disc; 204, clamping teeth two; 205, clamping groove; 206, sliding block; 3, fixing mechanism; 301, telescopic rod; 302, mounting plate; 303, fixed plate; 304, fixed block; 305, fixed groove; 4, assembly mechanism; 401, rotating block; 402, assembly rod; 403, through groove; 404, hinged block; 5, driving hydraulic rod; 501, telescopic head; 502, driving plate; 6, cleaning mechanism; 601, motor; 602, connecting plate; 603, moving block; 604, scraper; 605, limiting block; 606, groove; 607, sliding plate; 608, sliding block; 7, pushing motor; 8, feeding plate; 801, material guide groove; 802, material clamping port. DETAILED DESCRIPTION
[0027] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.
[0028] With reference to Figures 1-3 , the wire harness assembly two-step tool comprises a placing plate 1, a sliding groove 101 is formed in the inside of the placing plate 1, a clamping mechanism 2 is arranged in the inside of the sliding groove 101, a fixing mechanism 3 and a cleaning mechanism 6 are arranged on one side of the clamping mechanism 2, an assembly mechanism 4 is arranged on one side of the fixing mechanism 3, the assembly mechanism 4 comprises a rotating block 401 and an assembly rod 402, a driving hydraulic rod 5 is installed on one side of the assembly mechanism 4, a through groove 403 is arranged in the inside of the rotating block 401, the assembly rod 402 is slidingly connected to the inside of the through groove 403, a hinged block 404 is arranged on one side of the rotating block 401, an extension head 501 is arranged on the side close to the assembly mechanism 4 of the driving hydraulic rod 5, a driving plate 502 is arranged on the outside of the extension head 501, the other end of the driving plate 502 is rotationally connected with the hinged block 404, the cleaning mechanism 6 comprises a motor 601 and a connecting plate 602, the connecting plate 602 is arranged on one side of the motor 601, two groups of moving blocks 603 are arranged on one side of the connecting plate 602, a scraper 604 is arranged on one side of each of the two groups of moving blocks 603, and a sliding plate 607 is arranged at the bottom of the motor 601. The fixing mechanism 3 comprises an extension rod 301 and a mounting plate 302, the mounting plate 302 is arranged at the output end of the extension rod 301, two groups of fixing plates 303 are slidingly connected to the front surface of the mounting plate 302, a fixing block 304 is arranged on the front surface of each of the two groups of fixing plates 303, and a fixing groove 305 is arranged in the inside of each of the two groups of fixing blocks 304.
[0029] Through the setting of the placing plate 1, in use, the middle part of the installed wire harness can be clamped by the clamping mechanism 2, then the driving hydraulic rod 5 drives the assembling mechanism 4 to rotate, so as to put the lower installation assembly into the inside of the fixing mechanism 3, and then the fixing mechanism 3 can be moved to the position of the clamping mechanism 2, so that the wire harness assembly in the inside of the fixing mechanism 3 is directly sleeved outside the wire harness in the inside of the clamping mechanism 2, and then the clamping mechanism 2 is moved to the side close to the cleaning mechanism 6, so that the wire harness in the inside of the clamping mechanism 2 is aligned with the cleaning mechanism 6, and then the mutual approach between the two groups of moving blocks 603 can realize the effect of scraping off the outer skin of one end of the wire harness. This setting can automatically process the wire harness without unnecessary manual operation, effectively improve the assembly speed and precision, and improve the overall processing and assembly efficiency. Through the setting of the fixing mechanism 3, in use, the wire harness assembly can be clamped in the inside of the fixing mechanism 3, when one end of the wire harness in the inside of the clamping mechanism 2 approaches the fixing mechanism 3, the telescopic rod 301 can directly push the fixing plate 303 to push the wire harness between the two groups of fixing blocks 304 to one end of the wire harness in the inside of the clamping mechanism 2, greatly improving the installation efficiency.
[0030] Referring to Figure 1 , the clamping mechanism 2 comprises a moving frame 201, the upper side of the moving frame 201 is provided with a clamping tooth one 202 and a rotating disc 203, the outside of the rotating disc 203 is provided with a clamping tooth two 204 corresponding to the clamping tooth one 202, one side of the clamping tooth one 202 and the clamping tooth two 204 is provided with a clamping groove 205, one side of the clamping mechanism 2 is provided with a sliding block 206, the sliding block 206 slides in the inside of the sliding groove 101; the bottom of the assembling mechanism 4 is provided with a feeding plate 8, the inside of the feeding plate 8 is provided with a guide groove 801, one side of the feeding plate 8 is provided with a clamping opening 802, the clamping opening 802 is below the assembling mechanism 4; the inside of the two groups of moving blocks 603 is provided with a limiting block 605, the inside of the limiting block 605 is provided with a groove 606; through the setting of the clamping mechanism 2, the wire harness of different specifications can be clamped, the rotating disc 203 is rotated, the clamping tooth one 202 and the clamping tooth two 204 are close to each other, so as to clamp the wire harness, which is convenient for clamping and disassembling, and is suitable for rapid assembly process; through the setting of the feeding plate 8, in use, the wire harness assembly in the inside of the feeding plate 8 can be directly conveyed to the inside of the clamping opening 802, which is convenient for the one end of the assembling rod 402 to clamp the wire harness assembly and improves the stability in use; through the setting of the limiting block 605, in use, the position of the two groups of moving blocks 603 can be limited, and the groove 606 in the inside can keep the wire harness as straight as possible under the clamping of the two groups of moving blocks 603, so as to reduce the problem in wire stripping.
[0031] Referring to Figure 1 , the upper part of the assembly mechanism 4 is provided with a propulsion motor 7; by setting the propulsion motor 7, in use, because the assembly mechanism 4 changes the angle under the drive of the drive hydraulic rod 5, when one end of the assembly rod 402 approaches the feeding plate 8, the other end of the assembly rod 402 will slide out from the inside of the through slot 403, after the wire harness assembly at one end of the assembly rod 402 approaches the inside of the feeding plate 8, the output end of the propulsion motor 7 can be pushed against the other end of the assembly rod 402, and then the wire harness assembly can be directly sleeved on the outside of the assembly rod 402, which can effectively prevent the phenomenon of falling; the bottom of the motor 601 is provided with a sliding block 608, and the sliding block 608 is slidingly connected to the inside of the sliding plate 607; by setting the limiting block 605, in use, during the movement of the cleaning mechanism 6, a more stable effect can be maintained.
[0032] Working principle: by setting the placing plate 1, in use, the middle part of the installed wire harness can be clamped by the clamping mechanism 2, then the assembly mechanism 4 is driven to rotate by the drive hydraulic rod 5, so that the lower installation assembly is placed into the inside of the fixing mechanism 3, then the fixing mechanism 3 can be moved to the position of the clamping mechanism 2, so that the wire harness assembly in the inside of the fixing mechanism 3 is directly sleeved on the outside of the wire harness in the inside of the clamping mechanism 2, then the clamping mechanism 2 moves to the side close to the cleaning mechanism 6, so that the wire harness in the inside of the clamping mechanism 2 is aligned with the cleaning mechanism 6, then the two groups of moving blocks 603 approach each other, so that the outer skin of one end of the wire harness is scraped off. This setting can automatically process the wire harness without unnecessary manual operation, effectively improving the assembly speed and precision, and improving the overall processing and assembly efficiency. By setting the clamping mechanism 2, different specifications of wire harnesses can be clamped. The rotating disc 203 rotates to make the clamping teeth one 202 and the clamping teeth two 204 approach each other to clamp the wire harness. This clamping is more convenient, and the disassembly is also more convenient, which is suitable for rapid assembly process;
[0033] Among them, by setting the fixing mechanism 3, in use, the wire harness assembly can be clamped in the inside of the fixing mechanism 3, when one end of the wire harness in the inside of the clamping mechanism 2 approaches the fixing mechanism 3, the telescopic rod 301 can directly push the fixed plate 303 to push the wire harness between the two groups of fixed blocks 304 into one end of the wire harness in the inside of the clamping mechanism 2, greatly improving the installation efficiency. By setting the feeding plate 8, in use, the wire harness assembly in the inside of the feeding plate 8 can be directly conveyed into the inside of the clamping port 802, which is more convenient for the end of the assembly rod 402 to clamp the wire harness assembly, improving the stability in use;
[0034] Meanwhile, by setting the advancing motor 7, in use, because the assembly mechanism 4 changes the angle under the driving of the driving hydraulic rod 5, when one end of the assembly rod 402 is close to the feeding plate 8, the other end of the assembly rod 402 will slide out from the inside of the through slot 403, after the wire harness assembly is close to the inside of the feeding plate 8, the output end of the advancing motor 7 can be pressed against the other end of the assembly rod 402, and then the wire harness assembly can be directly sleeved on the outside of the assembly rod 402, so that the phenomenon of falling can be effectively prevented;
[0035] In addition, by setting the limiting block 605, in use, the position of the descent of the two groups of moving blocks 603 can be limited, and the recess 606 arranged inside can keep the wire harness as flat as possible under the clamping of the two groups of moving blocks 603, so as to reduce the problems in stripping; by setting the limiting block 605, in use, the cleaning mechanism 6 can move more stably during the movement.
[0036] The above only describes the preferred embodiments of the present application and is not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions recorded in the foregoing embodiments or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. Harness assembly two-step tool comprising a placement plate (1), characterized in that, The inside of the placing plate (1) is provided with a sliding groove (101), the inside of the sliding groove (101) is provided with a clamping mechanism (2), one side of the clamping mechanism (2) is provided with a fixing mechanism (3) and a cleaning mechanism (6), one side of the fixing mechanism (3) is provided with an assembling mechanism (4), the assembling mechanism (4) includes a rotating block (401) and an assembling rod (402), one side of the assembling mechanism (4) is provided with a drive hydraulic rod (5), the inside of the rotating block (401) is provided with a through groove (403), the assembling rod (402) is slidably connected in the inside of the through groove (403), one side of the rotating block (401) is provided with a hinged block (404), one side of the drive hydraulic rod (5) close to the assembling mechanism (4) is provided with a telescopic head (501), the outside of the telescopic head (501) is provided with a drive plate (502), the other end of the drive plate (502) is rotatably connected with the hinged block (404), the cleaning mechanism (6) includes a motor (601) and a connecting plate (602), one side of the motor (601) is provided with the connecting plate (602), one side of the connecting plate (602) is provided with two groups of moving blocks (603), one side of the two groups of moving blocks (603) is provided with a scraper (604), the bottom of the motor (601) is provided with a sliding plate (607).
2. The wire harness assembly two-step tool of claim 1, wherein, The clamping mechanism (2) includes a moving frame (201), the top of the moving frame (201) is provided with a clamping tooth one (202) and a rotating disc (203), the outside of the rotating disc (203) is provided with a clamping tooth two (204) corresponding to the clamping tooth one (202), one side of the clamping tooth one (202) and the clamping tooth two (204) is provided with a clamping groove (205), one side of the clamping mechanism (2) is provided with a sliding block (206), the sliding block (206) slides in the inside of the sliding groove (101).
3. The wire harness assembly two-step tool of claim 1, wherein, The fixing mechanism (3) includes a telescopic rod (301) and a mounting plate (302), the output end of the telescopic rod (301) is provided with a mounting plate (302), the front of the mounting plate (302) is slidably connected with two groups of fixing plates (303), the front of the two groups of fixing plates (303) is provided with a fixing block (304), the inside of the two groups of fixing blocks (304) is provided with a fixing groove (305).
4. The wire harness assembly two-step tool of claim 1, wherein, The bottom of the assembling mechanism (4) is provided with a feeding plate (8), the inside of the feeding plate (8) is provided with a guide chute (801), one side of the feeding plate (8) is provided with a clamping opening (802), and the clamping opening (802) is located below the assembling mechanism (4).
5. The wire harness assembly two-step tool of claim 1, wherein, The top of the assembling mechanism (4) is provided with a pushing motor (7).
6. The wire harness assembly two-step tool of claim 1, wherein, The inside of the two groups of moving blocks (603) is provided with a limiting block (605), the inside of the limiting block (605) is provided with a groove (606).
7. The wire harness assembly two-step tool of claim 1, wherein, The bottom of the motor (601) is provided with a sliding block (608), the sliding block (608) is slidably connected in the inside of the sliding plate (607).