Integrated fire-fighting skid-mounted pump set

Abstract

The utility model relates to the technical field of pump set systems, and discloses an integrated fire-fighting skid-mounted pump set which comprises fire-fighting pumps symmetrically arranged on a skid-mounted pump set base, the water inlet ends of the fire-fighting pumps are communicated with water inlets through fire-fighting rising stem gate valves, and the water outlet ends of the fire-fighting pumps are communicated with water outlet pipes. A silencing check valve is arranged on a communicating pipeline of the water outlet pipe and the fire pump, a groove equal-diameter tee joint is arranged at one end of the water outlet pipe in a communicating mode, and one end opening, away from the water outlet pipe, of the groove equal-diameter tee joint is communicated with an inspection pipeline. According to the utility model, through the modular design, the connection and installation steps of each component are simplified, so that the pump set can be quickly assembled and debugged; the structural design is compact, all assemblies are reasonably arranged, and the occupied area is reduced to the maximum extent; and through the silencing device and the vibration isolation design, the operation noise and vibration are remarkably reduced, and the comfort level of the operation environment is improved.

Description

Technical Field

[0001] This utility model relates to the field of pump system technology, specifically an integrated fire skid-mounted pump unit. Background Technology

[0002] Traditional pump systems often require lengthy installation and maintenance periods and incur high costs. Existing fire pump sets typically consist of multiple independent components, including pumps, control systems, piping, and valves. These components usually require complex on-site installation and commissioning, resulting in long installation cycles, high costs, and susceptibility to malfunctions during operation, affecting the reliability of the fire protection system. This is especially time-consuming and labor-intensive when assembling and commissioning multiple components. Furthermore, traditional pump systems typically occupy a large space and are prone to generating noise and vibration during operation, impacting the environment and operator comfort. Therefore, there is an urgent need for a compact, easy-to-install, simple-to-maintain, and stable integrated skid-mounted pump set to address the problems of existing technologies. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated fire skid-mounted pump unit, which solves the problems of traditional pump unit systems requiring complex on-site installation and commissioning, resulting in long installation cycles, high costs, large space occupation, and the generation of noise and vibration during operation, affecting the environment and the comfort of operators.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An integrated skid-mounted fire pump unit includes fire pumps symmetrically arranged on a skid-mounted pump unit base. The inlet end of each fire pump is connected to an inlet via a fire-fighting gate valve. The fire pump's outlet end is connected to an outlet pipe. A silencer check valve is installed on the connecting pipe between the outlet pipe and the fire pump. One end of the outlet pipe is connected to a grooved equal-diameter tee. A patrol pipe is connected to the port of the grooved equal-diameter tee furthest from the outlet pipe. Pressure switches are installed on both the outlet pipe and the grooved equal-diameter tee. The lower part of the fire pump is isolated from the skid-mounted pump unit base by vibration damping pads. One set of fire-fighting pipes connects the fire pump to the outlet pipe. Two sets of fire-fighting pipes are symmetrically arranged on the skid-mounted pump unit base, with one set connected to a port of the grooved equal-diameter tee. The two sets of fire-fighting pipes are interconnected, and a fire hydrant is connected to each other in the middle. A return water pipe is connected to the middle pipe.

[0008] Preferably, the inlet of the fire pump is connected to the fire-fighting gate valve via a flange rubber expansion joint, and the outlet of the fire pump is connected to a grooved concentric reducer via a grooved flange. The upper part of the grooved concentric reducer is connected to a grooved elbow, and the grooved elbow is connected and fixed to the silencer check valve. 1

[0009] Preferably, the outlet pipe and the fire-fighting pipe are equipped with fire-fighting gate valves for controlling the flow of the pipes, the fire pump is equipped with a pressure gauge for monitoring the water pressure at the outlet, the fire pump is equipped with a vacuum gauge, and the return water pipe is equipped with a grooved flow meter for monitoring the flow rate.

[0010] Preferably, both the inspection pipeline and the fire protection pipeline are equipped with grooved butterfly valves for controlling the pipeline's on / off state, and the inspection pipeline is also connected to a grooved pressure-holding and pressure-relief valve.

[0011] Preferably, a grooved open stem gate valve is connected to the return water pipeline, and a reserved interface is provided on the outlet water pipeline for connecting to a pressure stabilizing device.

[0012] Preferably, an adjustable bracket is fixedly installed on the base of the skid-mounted pump unit. The adjustable bracket has a number of mounting holes that cooperate with the pipes and valves of the pump unit system. The pipes and valves are installed on the adjustable bracket by fasteners that cooperate with the mounting holes.

[0013] (III) Beneficial Effects

[0014] This utility model has the following beneficial effects:

[0015] This integrated skid-mounted fire pump unit, through its modular design, integrates the fire pump and various pipelines onto the skid-mounted base, simplifying the connection and installation of components. This allows for rapid assembly and commissioning, significantly reducing installation time and labor costs. Simultaneously, the rational layout and maintenance access design make component inspection and replacement more convenient, simplifying maintenance, improving maintenance efficiency, and reducing downtime. The compact structural design and rational arrangement of components minimize the footprint, making it suitable for more scenarios, including spaces with limited space. The use of silencing devices and vibration isolation design significantly reduces operating noise and vibration, improving the comfort of the operating environment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0018] Figure 3 This is a side view of the structure of this utility model;

[0019] Figure 4 This is a top view of the structure of this utility model.

[0020] In the diagram: 1. Inlet; 2. Fire-fighting gate valve; 3. Flange rubber expansion joint; 4. Vacuum gauge; 5. Fire pump; 6. Grooved flange; 7. Grooved concentric reducer; 8. Grooved elbow; 9. Cast iron mortise clamp; 10. Silent check valve; 11. Outlet pipe; 111. Grooved equal diameter tee; 112. Pressure switch; 12. Fire hydrant; 13. Inspection pipeline; 14. Grooved butterfly valve; 15. Grooved pressure relief valve; 16. Return water pipeline; 17. Grooved gate valve; 18. Pressure gauge; 19. Reserved interface; 20. Skid-mounted pump set base; 21. Grooved flow meter. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1 This utility model provides a technical solution: an integrated fire-fighting skid-mounted pump set, including fire pumps 5 symmetrically arranged on the skid-mounted pump set base 20. The inlet end of the fire pump 5 is connected to an inlet 1 via a fire-fighting open stem gate valve 2. The fire pump 5 is characterized by having an outlet pipe 11 connected to its outlet end. A silencer check valve 10 is arranged on the connecting pipe between the outlet pipe 11 and the fire pump 5. One end of the outlet pipe 11 is connected to a grooved equal-diameter tee 111, and the port of the grooved equal-diameter tee 111 furthest from the outlet pipe 11 is connected to a patrol valve. Pressure switches 112 are installed on the inspection pipe 13, the outlet pipe 11, and the trench equal diameter tee 111. The lower part of the fire pump 5 is isolated from the skid-mounted pump set base 20 by vibration damping pads. The pipe connecting one fire pump 5 and the outlet pipe 11 is a set of fire pipes. Two sets of fire pipes are symmetrically arranged on the skid-mounted pump set base 20, and one set of fire pipes is connected to the port of the trench equal diameter tee 111. The two sets of fire pipes are connected to each other, and fire hydrants 12 are connected to each other in the middle of the pipe. The middle pipe is connected to the return water pipe 16.

[0023] This utility model, through modular design, integrates the fire pump 5 and various pipelines onto the skid-mounted pump set base 20, simplifying the connection and installation steps of each component. This allows for rapid assembly and commissioning of the pump set, significantly shortening installation time and reducing labor costs. Simultaneously, the rational layout and maintenance access design make the inspection and replacement of each component more convenient, simplifying maintenance, improving maintenance efficiency, and reducing downtime. The compact structural design and rational arrangement of components minimize the footprint, making it suitable for more scenarios, including environments with limited space. The use of silencing devices and vibration isolation design significantly reduces operating noise and vibration, improving the comfort of the operating environment.

[0024] Reference Figure 1 and 3 As shown, in this embodiment, the inlet of the fire pump 5 is connected to the fire-fighting gate valve 2 via a flanged rubber expansion joint 3, and the outlet of the fire pump 5 is connected to a grooved concentric reducer 7 via a grooved flange 6. A grooved elbow 8 is connected to the upper part of the grooved concentric reducer 7, and the grooved elbow 8 is connected and fixed to a silent check valve 10. The flanged rubber expansion joint 3 prevents loosening of pipe connections due to vibration during the operation of the fire pump 5, improving the long-term stability of the entire pump system. The grooved connection design at the pipe joints facilitates installation and disassembly.

[0025] Reference Figure 1 , 3 As shown in Figure 4, in this embodiment, fire-fighting gate valves 2 for controlling the flow of water are installed on both the outlet pipe 11 and the fire-fighting pipe. A pressure gauge 18 for monitoring the water pressure at the outlet of the fire pump 5 is installed on the fire pump 5. A vacuum gauge 4 is installed on the fire pump 5, and a grooved flow meter 21 for monitoring the flow rate is installed on the return water pipe 16. In practical applications, the control system can be installed in the electrical control box of the skid-mounted pump base 20, and the operating status of the pump unit can be monitored in real time using the vacuum gauge 4, pressure gauge 18, and flow meter. This makes the inspection and replacement of each component more convenient, reduces the complexity and difficulty of maintenance, improves maintenance efficiency, and reduces the risk of downtime due to malfunction.

[0026] Reference Figure 1 and 2 As shown in this embodiment, grooved butterfly valves 14 for controlling the on / off state of the pipelines are arranged on both the inspection pipeline 13 and the fire protection pipeline. A grooved pressure-holding and pressure-relief valve 15 is also connected to the inspection pipeline 13. The grooved butterfly valve 14 and the grooved pressure-holding and pressure-relief valve 15 can provide pressure stabilization and pressure relief protection for the pipeline, while facilitating daily control of the on / off state of the entire pipeline.

[0027] In this embodiment, a grooved gate valve 17 is connected to the return water pipe 16, and a reserved interface 19 is provided on the outlet water pipe 11 for connecting to a pressure stabilizing device. (Refer to...) Figure 1 and 2 As shown, the reserved interface 19 can be used with external pressure stabilizing equipment to ensure the pressure stability of the entire pump system, which is convenient for daily use.

[0028] Reference Figure 1 As shown in this embodiment, an adjustable bracket is fixedly installed on the skid-mounted pump unit base 20. The adjustable bracket has several mounting holes for mates with the pump unit system pipes and valves. The pipes and valves are installed on the adjustable bracket using fasteners that mate with the mounting holes. The bracket is made of high-strength steel, bent and welded, with a surface anti-corrosion treatment. It has good load-bearing capacity and corrosion resistance. The bracket is designed with multiple mounting holes to accommodate pipes and valves of different heights, and is secured with bolts to ensure the stability of the pipes and valves.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated skid-mounted fire pump unit, comprising fire pumps symmetrically arranged on a skid-mounted pump unit base, wherein the inlet end of the fire pumps is connected to an inlet via a fire-fighting open-stem gate valve, characterized in that: The fire pump has a water outlet pipe connected to its outlet end. A silencer check valve is installed on the water outlet pipe and the connecting pipe of the fire pump. A grooved equal-diameter tee is installed at one end of the water outlet pipe. An inspection pipeline is connected to the port of the grooved equal-diameter tee away from the water outlet pipe. Pressure switches are installed on both the water outlet pipe and the grooved equal-diameter tee. The lower part of the fire pump is isolated from the skid-mounted pump set base by vibration damping pads. One pipeline connecting the fire pump and the water outlet pipe is a set of fire pipelines. Two sets of fire pipelines are symmetrically arranged on the skid-mounted pump set base, and one set of fire pipelines is connected to the port of the grooved equal-diameter tee. The two sets of fire pipelines are connected to each other, and a fire hydrant is installed on the middle pipeline. A return water pipeline is connected to the middle pipeline.

2. The integrated fire skid-mounted pump unit according to claim 1, characterized in that: The inlet of the fire pump is connected to the fire-fighting gate valve via a flange rubber expansion joint, and the outlet of the fire pump is connected to a grooved concentric reducer via a grooved flange. The upper part of the grooved concentric reducer is connected to a grooved elbow, and the grooved elbow is connected and fixed to the silencer check valve.

3. An integrated fire skid-mounted pump unit according to claim 2, characterized in that: Fire-fighting gate valves for controlling the flow of water and fire-fighting pipelines are installed on the water outlet pipe and the fire pump. A pressure gauge for monitoring the water pressure at the outlet is installed on the fire pump. A vacuum gauge is installed on the fire pump. A grooved flow meter for monitoring the flow rate is installed on the return water pipe.

4. An integrated fire skid-mounted pump unit according to claim 3, characterized in that: Both the inspection pipeline and the fire protection pipeline are equipped with grooved butterfly valves for controlling the flow of the pipelines. The inspection pipeline is also connected to a grooved pressure-holding and pressure-relief valve.

5. An integrated fire skid-mounted pump unit according to claim 4, characterized in that: A grooved open stem gate valve is connected to the return water pipeline, and a reserved interface is provided on the outlet water pipeline for connecting to a pressure stabilizing device.

6. An integrated fire skid-mounted pump unit according to claim 5, characterized in that: An adjustable bracket is fixedly installed on the base of the skid-mounted pump unit. The adjustable bracket has several mounting holes that cooperate with the pipes and valves of the pump unit system. The pipes and valves are installed on the adjustable bracket by fasteners that cooperate with the mounting holes.

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