Catalyst preparation kettle for synthesizing water reducing agent
By designing a catalyst preparation vessel, the automatic metering and mixing of powder materials during the production of water-reducing agents were realized, solving the problem of cumbersome operation in the existing technology and improving production efficiency and the uniformity of material mixing.
Patent Information
- Application Number
- CN202520099199.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-15
AI Technical Summary
The existing water-reducing agent production process involves cumbersome raw material proportioning, which makes it inconvenient for staff to use.
Design a catalyst preparation vessel, including a stirring shaft, a material cylinder, a partition plate, and a sealing assembly. Automatic metering and stirring of powder are achieved by driving the rotating drum and the flapper with a motor. Combined with the screw conveyor and stirring blades, agglomerated materials are broken up. Automatic feeding is achieved by using a drive shaft and belt drive.
It simplifies the raw material mixing process, improves production efficiency, facilitates the use by staff, and ensures uniform mixing and smooth material feeding.
Smart Images

Figure CN223887918U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water reducing agent production field, specifically a kind of catalyst preparation kettle for water reducing agent synthesis. BACKGROUND
[0002] Water reducing agent is a kind of concrete additive that can reduce the amount of mixing water under the condition of maintaining the slump of concrete basically unchanged, and mostly belongs to anionic surfactant.
[0003] In the prior art, when preparing and producing water reducing agent, the staff needs to weigh the raw materials according to a certain proportion, and then put them into the preparation kettle. A motor and a stirring shaft are installed on the preparation kettle. The motor can drive the stirring shaft to rotate, and the stirring shaft is used to mix and blend the mother liquor and powder of water reducing agent, so as to complete the configuration of the materials.
[0004] However, during use, it is relatively cumbersome for the staff to mix multiple powders according to various proportions, and it is inconvenient for the staff to produce and prepare water reducing agent. Therefore, a catalyst preparation kettle for water reducing agent synthesis is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art, the utility model provides a catalyst preparation kettle for water reducing agent synthesis.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: the utility model provides a catalyst preparation kettle for water reducing agent synthesis, which comprises a preparation kettle. A stirring shaft is rotatably connected to the middle part of the preparation kettle. A first motor is fixedly connected to the bottom end of the stirring shaft, and the output end of the first motor is fixedly connected with the stirring shaft. A base is fixedly connected to the top of the preparation kettle. A barrel is fixedly connected to the top of the base. A partition plate is fixedly connected inside the barrel. The inside of the barrel is divided into a plurality of storage cavities by the partition plate. A through hole is formed in the bottom of each storage cavity. A second motor is fixedly connected to the top of the partition plate. A rotating drum is fixedly connected to the output end of the second motor. A metering cavity is formed in the inside of the rotating drum. A plugging assembly is arranged at the bottom of the metering cavity. In use, the staff only needs to put powder into the storage cavities of the barrel, so as to facilitate the staff to use.
[0007] Preferably, the plugging assembly comprises a gear ring, a gear and a flap. An axle is rotatably connected to the bottom of the metering cavity. The flap is fixedly connected to the axle. The flap is located at the bottom of the metering cavity. The end of the axle is fixedly connected with the gear. A support is fixedly connected to the inner wall of the bottom of the base. The support is fixedly connected with the gear ring. The gear ring and the gear are meshed with each other.
[0008] Preferably, the top end of the stirring shaft is fixedly connected with a transmission shaft, the top of the partition plate is rotatably connected with a rotating shaft, the rotating shaft is located in the middle of the storage cavity, the rotating shaft is fixedly connected with stirring blades, and the rotating shaft and the transmission shaft are provided with a belt.
[0009] Preferably, the bottom end of the rotating shaft is fixedly connected with an auger, and the auger is located in the inside of the through hole.
[0010] Preferably, the side surface of the metering cavity is provided with a groove, the opening of the groove is fixedly connected with a rubber film, and the side surface of the groove is provided with an injection hole.
[0011] Preferably, the end of the injection hole is fixedly connected with a piston cylinder, the inside of the piston cylinder is slidably connected with a piston plate, the middle of the piston plate is rotatably connected with a screw rod, the screw rod penetrates through the end of the piston cylinder and is threadedly connected with the same, and the surface of the base is provided with a sliding groove at the position corresponding to the piston cylinder.
[0012] The utility model discloses a beneficial effect lies in:
[0013] 1. The utility model discloses a first motor, material cylinder, base, rotary drum, partition board and plugging subassembly are set up, when configuration, each storage cavity of material cylinder is used to store powder respectively alone, then powder will pass through the through -hole and enter to the bottom metering cavity, then relies on second motor drive rotary drum and rotates, and the through -hole and metering cavity are connected or separate, and gear moves and rotates with the cooperation of the tooth ring and makes the flap rotate, and the bottom of metering cavity opens, so that the powder is discharged, and the size of metering cavity corresponds with the amount of various powder materials, when using, staff only needs to put the powder into the storage cavity of material cylinder, and the configuration of various waste materials is completed, so that staff can use conveniently.
[0014] 2. The utility model discloses a transmission shaft, rotating shaft, belt and stirring blade are set up, when using, the rotation of stirring shaft will drive transmission shaft and rotate, and then rotating shaft is driven in storage cavity through the belt, so that rotating shaft and stirring blade rotate, and the rotation of stirring blade will stir the material in the inside of storage cavity, so as to break the material of caking, agglomeration in the inside of storage cavity, so that the material can be conveniently discharged, and then relies on the auger, so that the material in the inside of storage cavity can be conveniently sent into metering cavity, so that the material in the inside of storage cavity can be conveniently discharged. ACCURACY
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without paying creative labor on the premise.
[0016] Figure 1 It is the structure schematic view of the utility model;
[0017] Figure 2 It is the structure schematic view of the preparation kettle of the utility model;
[0018] Figure 3 It is the structure schematic view of the base of the utility model;
[0019] Figure 4 It is the structure schematic view of the material cylinder of the utility model;
[0020] Figure 5 It is the structure schematic view of the rotary drum of the utility model.
[0021] In the drawing: 11, preparation kettle;12, first motor;13, stirring shaft;14, base;15, material cylinder;16, second motor;17, partition plate;18, rotary drum;19, metering cavity;191, through hole;21, flap;22, gear;23, gear ring;31, transmission shaft;32, rotating shaft;33, stirring blade;4, auger;51, groove;52, rubber film;53, injection hole;61, piston cylinder;62, piston plate;63, screw;64, chute;7, handle. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.
[0023] The specific embodiments are given below.
[0024] Please refer to Figures 1-5 As shown in the figure, a catalyst preparation kettle for water reducing agent synthesis, including preparation kettle 11, the middle part of the preparation kettle 11 is rotatably connected with stirring shaft 13, the bottom end of the stirring shaft 13 is fixedly connected with first motor 12, and the output end of the first motor 12 is fixedly connected with stirring shaft 13;The top of the preparation kettle 11 is fixedly connected with base 14, the top of the base 14 is fixedly connected with material cylinder 15, the inside of the material cylinder 15 is fixedly connected with partition plate 17, multiple storage cavities are separated in the inside of the material cylinder 15 by partition plate 17, the bottom of the storage cavity is provided with through hole 191, the top of the partition plate 17 is fixedly connected with second motor 16, the output end of the second motor 16 is fixedly connected with rotary drum 18, the inside of the rotary drum 18 is provided with metering cavity 19, the bottom of the metering cavity 19 is provided with plugging assembly, and the bottom of the metering cavity 19 is plugged by the plugging assembly;
[0025] The plugging assembly comprises a gear ring 23, a gear 22 and a flap 21, the bottom of the metering cavity 19 is rotationally connected with a shaft rod, the flap 21 is fixedly connected on the shaft rod, the flap 21 is located at the bottom of the metering cavity 19, the end of the shaft rod is fixedly connected with the gear 22, the inner side wall of the bottom of the base 14 is fixedly connected with a support, the support is fixedly connected with the gear ring 23, the gear ring 23 and the gear 22 are meshed with each other;
[0026] In use, the first motor 12 on the preparation kettle 11 can drive the stirring shaft 13 to rotate, so as to drive the mother liquor and the powder in the preparation kettle 11 to be stirred and mixed. In configuration, each storage cavity of the barrel 15 is used to separately store the powder. Then the powder enters the bottom metering cavity 19 through the through hole 191. Then the second motor 16 drives the rotating drum 18 to rotate. The second motor 16 is a servo motor. The rotation of the rotating drum 18 can connect or separate the through hole 191 and the metering cavity 19. Then in the process of rotation, the gear ring 23 is fixed in the base 14 through the support, and the gear 22 and the gear ring 23 are meshed. The rotation of the rotating drum 18 can make the gear 22 move and then rotate, so as to make the flap 21 rotate, so as to open the bottom of the metering cavity 19, so as to discharge the powder. Then the second motor 16 drives the rotating drum 18 to rotate reversely to reset. The gear 22 drives the flap 21 to reset reversely, so as to make the flap 21 seal the bottom of the metering cavity 19. The size of the metering cavity 19 corresponds to the amount of various powdery materials. In use, the worker only needs to put the powder into the storage cavity of the barrel 15, so as to complete the configuration of various waste materials, so as to facilitate the worker to use.
[0027] Further, as shown in the drawings, Figures 3-4 The top end of the stirring shaft 13 is fixedly connected with a transmission shaft 31, the top of the partition plate 17 is rotationally connected with a rotating shaft 32, the rotating shaft 32 is located in the middle of the storage cavity, the rotating shaft 32 is fixedly connected with stirring blades 33, and a belt is installed between the rotating shaft 32 and the transmission shaft 31. The bottom end of the rotating shaft 32 is fixedly connected with an auger 4, and the auger 4 is located in the inside of the through hole 191. In use, the rotation of the stirring shaft 13 can drive the transmission shaft 31 to rotate, so as to drive the rotating shaft 32 to rotate in the storage cavity through the belt, so as to make the rotating shaft 32 and the stirring blades 33 rotate. The rotation of the stirring blades 33 can stir the materials in the storage cavity, so as to break the clumps and clumps of the materials in the storage cavity, so as to facilitate the materials to be discharged. Then the auger 4 can be used to facilitate the materials in the storage cavity to be fed into the metering cavity 19, so as to facilitate the materials in the storage cavity to be discharged.
[0028] Further, as shown in the drawings, Figure 5As shown, the side of the metering cavity 19 is provided with a groove 51, the opening of the groove 51 is fixedly connected with a rubber film 52, and the side of the groove 51 is provided with an injection hole 53; in use, the staff can inject liquid from the injection hole 53, and after the liquid enters the groove 51, it will bulge outward according to the amount of injection, so that the rubber film 52 expands towards the inside of the metering cavity 19, thereby facilitating the adjustment of the size of the space inside the metering cavity 19, and the staff can conveniently adjust the proportion of various materials. After the liquid injection is completed, the staff needs to plug the injection hole 53.
[0029] Further, as shown in the drawings, Figure 5 The end of the injection hole 53 is fixedly connected with a piston cylinder 61, the inside of the piston cylinder 61 is slidably connected with a piston plate 62, the middle of the piston plate 62 is rotatably connected with a screw rod 63, the screw rod 63 penetrates the end of the piston cylinder 61 and is threadedly connected therewith, and the surface of the base 14 is provided with a sliding groove 64 at the corresponding position of the piston cylinder 61; in this embodiment, the staff can rotate the screw rod 63 to push the piston plate 62 to move, the inside of the piston cylinder 61 is filled with liquid, and the movement of the piston plate 62 will inject the liquid into the injection hole 53, relying on the above setting, so as to adjust the outward bulging amount of the rubber film 52, and the injection hole 53 can be conveniently plugged, facilitating the staff to use, and the sliding groove 64 is used for the piston cylinder 61 to slide on the base 14.
[0030] Further, as shown in the drawings, Figure 5 The end of the screw rod 63 is fixedly connected with a handle 7, which can be conveniently rotated to rotate the screw rod 63 in use, thereby facilitating the staff to use.
[0031] The working principle is that, in use, the first motor 12 on the preparation kettle 11 can drive the stirring shaft 13 to rotate, so as to drive the mother liquor and powder in the preparation kettle 11 to be stirred and mixed, in configuration, each storage cavity of the barrel 15 is used for separately storing powder, then the powder enters the bottom metering cavity 19 through the through hole 191, then the second motor 16 is driven to rotate the rotating drum 18, the second motor 16 is a servo motor, the rotating drum 18 is connected with the through hole 191 and the metering cavity 19 in communication or separation, then in the process of rotation, the gear ring 23 is fixed in the base 14 through the support, and the gear 22 and the gear ring 23 are engaged, the rotation of the rotating drum 18 drives the gear 22 to move and then rotate, so that the flap 21 rotates, so that the bottom of the metering cavity 19 is opened, so that the powder is discharged, then the second motor 16 drives the rotating drum 18 to rotate reversely, the gear 22 drives the flap 21 to reset reversely, so that the flap 21 seals the bottom of the metering cavity 19, the size of the metering cavity 19 corresponds to the amount of various powdery materials, in use, the worker only needs to put the powder into the storage cavity of the barrel 15, so that the worker can use conveniently, the rotation of the stirring shaft 13 drives the transmission shaft 31 to rotate, and then drives the rotating shaft 32 in the storage cavity to rotate through the belt, so that the rotating shaft 32 and the stirring blade 33 rotate, the rotation of the stirring blade 33 stirs the material in the storage cavity, so as to crush the caked and clumped material in the storage cavity, so that the material can be conveniently discharged, then the auger 4 is arranged, so that the material in the storage cavity can be conveniently fed into the metering cavity 19, so that the material in the storage cavity can be conveniently discharged, the worker can inject liquid from the injection hole 53, after the liquid enters the groove 51, according to the amount of injection, it will correspondingly protrude outward, so that the rubber film 52 expands into the metering cavity 19, so as to conveniently adjust the size of the space in the metering cavity 19, so as to conveniently adjust the proportion of various materials by the worker, after the liquid injection is completed, the worker needs to seal the injection hole 53, the worker can rotate the screw rod 63, so as to drive the piston plate 62 to move, the piston cylinder 61 is filled with liquid, and the movement of the piston plate 62 injects the liquid into the injection hole 53, relying on the above setting, so as to adjust the outward expansion amount of the rubber film 52, and the injection hole 53 can be conveniently sealed, so that the worker can use conveniently, the sliding groove 64 is used for sliding the piston cylinder 61 on the base 14.
[0032] In the description of the specification, the description of the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0033] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and the description in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed.
Claims
1. A catalyst preparation vessel for the synthesis of a water-reducing agent, comprising a preparation vessel (11), wherein a stirring shaft (13) is rotatably connected to the middle of the preparation vessel (11), and a first motor (12) is fixedly connected to the bottom end of the stirring shaft (13), the output end of the first motor (12) being fixedly connected to the stirring shaft (13); characterized in that: The top of the preparation vessel (11) is fixedly connected to a base (14), and the top of the base (14) is fixedly connected to a material cylinder (15). The inside of the material cylinder (15) is fixedly connected to a partition plate (17), and the inside of the material cylinder (15) is divided into multiple storage chambers by the partition plate (17). The bottom of the storage chamber is provided with a through hole (191). The top of the partition plate (17) is fixedly connected to a second motor (16), and the output end of the second motor (16) is fixedly connected to a rotating drum (18). The inside of the rotating drum (18) is provided with a metering chamber (19), and the bottom of the metering chamber (19) is provided with a sealing component, which seals the bottom of the metering chamber (19).
2. The catalyst preparation vessel for the synthesis of water-reducing agents according to claim 1, characterized in that: The sealing assembly includes a toothed ring (23), a gear (22), and a flap (21). A shaft is rotatably connected to the bottom of the metering chamber (19). The flap (21) is fixed to the shaft and is located at the bottom of the metering chamber (19). A gear (22) is fixed to the end of the shaft. A bracket is fixed to the inner side wall of the bottom of the base (14). A toothed ring (23) is fixed to the bracket. The toothed ring (23) and the gear (22) mesh with each other.
3. The catalyst preparation vessel for water-reducing agent synthesis according to claim 2, characterized in that: A drive shaft (31) is fixedly connected to the top of the stirring shaft (13), and a rotating shaft (32) is rotatably connected to the top of the partition plate (17). The rotating shaft (32) is located in the middle of the storage chamber. A stirring blade (33) is fixedly connected to the rotating shaft (32), and a belt is installed between the rotating shaft (32) and the drive shaft (31).
4. The catalyst preparation vessel for water-reducing agent synthesis according to claim 3, characterized in that: The bottom end of the rotating shaft (32) is fixedly connected to an auger (4), which is located inside the through hole (191).
5. A catalyst preparation vessel for the synthesis of water-reducing agents according to claim 2, characterized in that: The metering chamber (19) has a groove (51) on its side, and a rubber membrane (52) is fixed to the opening of the groove (51). An injection hole (53) is provided on the side of the groove (51).
6. The catalyst preparation vessel for the synthesis of water-reducing agents according to claim 5, characterized in that: A piston cylinder (61) is fixedly connected to the end of the injection hole (53). A piston plate (62) is slidably connected inside the piston cylinder (61). A screw (63) is rotatably connected to the middle of the piston plate (62). The screw (63) passes through the end of the piston cylinder (61) and is threadedly connected to it. A groove (64) is provided on the surface of the base (14) at the corresponding position of the piston cylinder (61).