Large-capacity material box type full-automatic high-pressure defoaming machine

Abstract

The utility model discloses a large-capacity material box type full-automatic high-pressure defoaming machine which comprises a machine body shell, a defoaming cavity is formed in the machine body shell, machine covers are arranged at the two ends of the defoaming cavity, an air flowing part is arranged on the inner side of one of the two machine covers, and a material box is arranged on the inner side of the other of the two machine covers. A driving element used for controlling the air flowing part to push the high-pressure medium to flow in the defoaming cavity is arranged at one end of the air flowing part, a linear conveying module is arranged on the defoaming cavity, and a large-capacity material box is conveyed on the linear conveying module; according to the large-capacity material box type full-automatic high-pressure defoaming machine provided by the utility model, on one hand, the driving element is used for driving the air flowing part, so that the high-pressure uniformity in the defoaming cavity is improved, the defoaming quality consistency of each product is improved, and the defoaming effect and the product yield are improved; on the other hand, through the large-capacity material box, the product storage capacity is improved, the manufacturing cost is reduced, and the defoaming efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of degassing machines, and in particular to a large-capacity, box-type, fully automatic high-pressure degassing machine. Background Technology

[0002] A high-pressure degassing machine is a device used to remove air bubbles during the production of products (such as LED modules).

[0003] Similar high-pressure degassing machines have the following structures:

[0004] 1. Chinese utility model patent with patent document number CN221518796U and patent title: A debubbling device for a packaging film applicator;

[0005] 2. The patent document number is CN216071628U, and the patent name is: A Chinese utility model patent for an automated loading and unloading degassing machine;

[0006] 3. The patent document number is CN218241232U, and the patent title is: A degassing machine and a degassing machine system. (Chinese utility model patent)

[0007] Among them, the degassing device of the first packaging film applicator disclosed in the above-mentioned first method specifically includes: a degassing cylinder arranged in a horizontal direction, the degassing cylinder having a degassing cavity with a through structure, one end of the degassing cavity being a degassing inlet and the other end being a degassing outlet, and a multi-layer conveying assembly for forward conveying the product being arranged along the length direction inside the degassing cavity, the multi-layer conveying assembly including multiple transverse conveying assemblies arranged at longitudinal intervals.

[0008] However, the debubbling device of the first type of encapsulation and film application machine has the following defects:

[0009] 1. When this degassing device is used for high-pressure degassing, the sealed degassing chamber inside it is prone to uneven flow of high-pressure medium, which makes it impossible to ensure uniform degassing of each product and consistent degassing quality of each product.

[0010] 2. Using multi-layer conveyor components, that is, using multiple transverse conveyor components to transport products, not only results in transverse conveyor components occupying space, thus reducing product storage capacity, but also increases manufacturing costs. Utility Model Content

[0011] The purpose of this invention is to overcome the aforementioned defects in the prior art and provide a large-capacity, fully automatic, high-pressure degassing machine with a material box design.

[0012] First, the method of using a driving element to drive the airflow component to rotate improves the uniformity of the high-pressure medium in the degassing chamber, thereby ensuring the consistency of degassing quality for each product.

[0013] Secondly, using a linear conveyor module to transport a large-capacity material box increases product storage capacity (quantity) and reduces manufacturing costs.

[0014] To achieve the above objectives, this utility model provides a large-capacity cassette-type fully automatic high-pressure degassing machine, including a machine body housing. A degassing chamber is installed inside the machine body housing. A cover is installed at both ends of the degassing chamber. An airflow component is installed inside one of the two covers. A driving element for controlling the airflow component to push the high-pressure medium to flow in the degassing chamber is installed at one end of the airflow component. A linear conveying module is installed on the degassing chamber, and a large-capacity cassette is conveyed on the linear conveying module.

[0015] Preferably, the drive element is mounted on the outside of one of the two housings.

[0016] Preferably, the linear conveying module includes a conveying support plate, a first conveying component mounted on one end of the conveying support plate, a second conveying component mounted on the other end of the conveying support plate, and a motor drive component mounted between the first conveying component and the second conveying component and used to drive the first conveying component and the second conveying component to move linearly and repeatedly.

[0017] Preferably, the first conveying assembly includes a first mounting base and a first double-speed chain mounted on the first mounting base, and the second conveying assembly includes a second mounting base and a second double-speed chain mounted on the second mounting base.

[0018] Preferably, the motor drive assembly includes a rotary drive motor mounted on a first mounting base or a second mounting base, a sprocket and chain assembly driven by the rotary drive motor, and a drive shaft driven by the sprocket and chain assembly. One end of the drive shaft is connected to a first double-speed chain drive via a sprocket, and the other end is connected to a second double-speed chain drive via a sprocket.

[0019] Preferably, the degassing chamber is equipped with a limiting mechanism for limiting the position of the large-capacity material box.

[0020] Preferably, the limiting mechanism includes a micro switch mounted on the conveying support plate and a limiting lifting cylinder mounted at one end of the conveying support plate.

[0021] Preferably, the conveying support plate is equipped with two microswitches that are spaced apart.

[0022] Preferably, the large-capacity material box includes a material box body and a plurality of placement slots arranged linearly inside the material box body.

[0023] Preferably, a protective element is provided on one side of the airflow component.

[0024] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0025] 1. The linear conveyor module of this utility model conveys a large-capacity material box, which can store multiple products at a time, thereby increasing the product storage capacity, improving the degassing efficiency, and effectively reducing manufacturing costs.

[0026] Furthermore, during the degassing process, an airflow component is installed inside one of the machine hoods. The drive element can drive the airflow component to make the high-pressure medium in the degassing chamber flow evenly, thereby ensuring the consistency of degassing quality of each product on the large-capacity material box, thus effectively improving the degassing effect and product yield.

[0027] 2. In summary, the large-capacity cassette-type fully automatic high-pressure degassing machine provided by this utility model, on the one hand, improves the high-pressure uniformity inside the degassing chamber by driving the airflow components through the driving element, thereby improving the consistency of degassing quality of each product and thus improving the degassing effect and product yield; on the other hand, the large-capacity cassette increases the product storage capacity, reduces manufacturing costs, and improves degassing efficiency. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is a schematic diagram of the structure of a large-capacity, box-type fully automatic high-pressure degassing machine provided in an embodiment of this utility model;

[0030] Figure 2 This is a schematic diagram of the structure of the large-capacity material box provided in an embodiment of this utility model;

[0031] Figure 3 This is a structural schematic diagram of one of the machine covers and its airflow components provided in an embodiment of this utility model;

[0032] Figure 4 This is a schematic diagram of the degassing chamber provided in an embodiment of the present invention;

[0033] Figure 5 This is a schematic diagram of the structure of the first conveying component, the second conveying component, the motor drive component, and the micro switch provided in an embodiment of this utility model.

[0034] The diagram includes:

[0035] 1. Machine body housing; 11. Support feet; 2. Degassing chamber; 3. Machine cover; 4. Linear conveyor module; 40. Conveyor support plate; 41. First conveyor assembly; 410. First mounting base; 411. First double-speed chain; 42. Second conveyor assembly; 420. Second mounting base; 421. Second double-speed chain; 43. Motor drive assembly; 430. Rotary drive motor; 431. Sprocket and chain assembly; 432. Drive shaft; 44. Micro switch; 45. Limit lifting cylinder; 5. Large capacity material box; 51. Material box body; 52. Placement slot; 6. Airflow component; 60. Protective component; 7. Drive element. Detailed Implementation

[0036] The technical solution of this embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiment is one embodiment of the present invention, and not all embodiments thereof. Based on this embodiment of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] Please see Figures 1 to 5 The present invention provides a large-capacity cassette-type fully automatic high-pressure degassing machine, including a machine body shell 1, a degassing chamber 2 installed inside the machine body shell 1, machine covers 3 installed at both ends of the degassing chamber 2, an air flow component 6 installed inside one of the machine covers 3, a driving element 7 installed at one end of the air flow component 6 for controlling the air flow component 6 to push the high-pressure medium to flow in the degassing chamber 2, and a linear conveying module 4 installed on the degassing chamber 2, on which a large-capacity cassette 5 is conveyed.

[0038] Airflow component 6 is a uniform fan.

[0039] The drive element 7 is mounted on the outside of one of the two housings 3.

[0040] The driving element 7 is an electric motor.

[0041] The linear conveying module 4 includes a conveying support plate 40, a first conveying component 41 mounted on one end of the conveying support plate 40, a second conveying component 42 mounted on the other end of the conveying support plate 40, and a motor drive component 43 mounted between the first conveying component 41 and the second conveying component 42 and used to drive the first conveying component 41 and the second conveying component 42 to move linearly and repeatedly.

[0042] The first conveying assembly 41 includes a first mounting base 410 and a first double-speed chain 411 mounted on the first mounting base 410, and the second conveying assembly 42 includes a second mounting base 420 and a second double-speed chain 421 mounted on the second mounting base 420.

[0043] The motor drive assembly 43 includes a rotary drive motor 430 mounted on a first mounting base 410 or a second mounting base 420, a sprocket and chain assembly 431 that is driven by the rotary drive motor 430, and a drive shaft 432 that is driven by the sprocket and chain assembly 431. One end of the drive shaft 432 is driven by a first double-speed chain 411 via a sprocket, and the other end is driven by a second double-speed chain 421 via a sprocket.

[0044] The degassing chamber is equipped with a limiting mechanism for limiting the large-capacity material box 5.

[0045] The limiting mechanism includes a micro switch 44 mounted on the conveying support plate 40 and a limiting lifting cylinder 45 mounted at one end of the conveying support plate 40.

[0046] The large-capacity material box 5 includes a material box body 51 and several placement slots 52 that are linearly arranged inside the material box body 51.

[0047] The bottom of the fuselage 1 is equipped with several support feet 11.

[0048] A protective component 60 is provided on one side of the airflow component 6. This protective component 60 is used to prevent foreign objects from entering the airflow component 6 during operation and to prevent damage to the airflow component 6. The protective component 60 is a protective baffle.

[0049] An embodiment of this utility model provides a large-capacity, box-type, fully automatic high-pressure degassing machine, the working principle of which is as follows:

[0050] S1: The automatic rotation and closing or opening of the cover 3 are achieved through the control module of the existing technology;

[0051] S2: Using existing robotic arms or transfer modules, products are sequentially placed into the placement slot 52 of the large-capacity material box 5;

[0052] S3: The large-capacity material box 5 is conveyed to the linear conveying module 4 of the degassing chamber 2 by an existing automatic conveying line;

[0053] S4: The conveying support plate 40 of the linear conveying module 4 supports the large-capacity material box 5. The first conveying component 41 and the second conveying component 42 move the two ends of the large-capacity material box 5. The micro switch 44 detects the position of the large-capacity material box 5. When the large-capacity material box 5 reaches the designated position of the conveying support plate 40, the detection signal of the micro switch 44 is detected, thereby causing the limit lifting cylinder 45 to rise and block the large-capacity material box 5, thus playing a limiting role for the large-capacity material box 5. Specifically, the rotary drive motor 430 drives the sprocket chain to rotate. The rotation of the sprocket chain drives the transmission shaft 432 to rotate. The transmission shaft 432 drives the first double-speed chain 411 and the second double-speed chain 421 at both ends of its sprocket respectively. The first double-speed chain 411 and the second double-speed chain 421 move the large-capacity material box 5 together.

[0054] S5: When the large capacity material box 5 reaches the designated position, step S1 is used to automatically close the machine cover 3, inject high pressure medium into the sealed degassing chamber 2, and drive element 7 drives air flow component 6 to rotate, so that the air force inside the degassing chamber 2 is balanced and the high pressure medium flows evenly.

[0055] The advantages of a large-capacity, box-type, fully automatic high-pressure degassing machine according to an embodiment of this utility model are as follows:

[0056] 1. This large-capacity cassette-type fully automatic high-pressure degassing machine can be used in conjunction with other existing automated equipment to achieve fully automated degassing and production of products, greatly reducing the factors of manual intervention and the intensity of manual labor, and improving product yield;

[0057] 2. By making full use of the internal space of the large-capacity degassing chamber 2, without changing the overall size of the original degassing chamber 2 and the machine body 1, the first double-speed chain 411 and the second double-speed chain 421 of the linear conveyor module 4 are used in conjunction with the large-capacity material box 5 to increase the product storage capacity (quantity), reduce manufacturing costs, and improve degassing efficiency (production efficiency, which is 4-5 times higher than before).

[0058] 3. Furthermore, the large-capacity material box 5 can be used in conjunction with the existing automatic loading and unloading mechanism to realize the automatic loading and unloading of this large-capacity material box type fully automatic high-pressure degassing machine, without the need for manual filling or unloading, saving labor and avoiding human-caused bumps and damage during loading and unloading.

[0059] 4. By installing an airflow component 6 inside one of the housings 3, the airflow inside the degassing chamber 2 is balanced and the high-pressure medium flows more evenly during the degassing process, which ensures the consistency of the degassing environment for each product as much as possible, improves the degassing effect and increases the yield.

[0060] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A large-capacity, box-type, fully automatic high-pressure degassing machine, comprising a machine body (1), characterized in that, The housing (1) is equipped with a degassing chamber (2). The degassing chamber (2) is equipped with a cover (3) at both ends. An air flow component (6) is installed inside one of the two covers (3). A drive element (7) is installed at one end of the air flow component (6) to control the air flow component (6) to push the high-pressure medium to flow in the degassing chamber (2). A linear conveying module (4) is installed on the degassing chamber (2). A large-capacity material box (5) is conveyed on the linear conveying module (4).

2. The large-capacity cassette-type fully automatic high-pressure degassing machine according to claim 1, characterized in that, The drive element (7) is mounted on the outside of one of the two housings (3).

3. The large-capacity cassette-type fully automatic high-pressure degassing machine according to claim 1, characterized in that, The linear conveying module (4) includes a conveying support plate (40), a first conveying component (41) mounted on one end of the conveying support plate (40), a second conveying component (42) mounted on the other end of the conveying support plate (40), and a motor drive component (43) mounted between the first conveying component (41) and the second conveying component (42) and used to drive the first conveying component (41) and the second conveying component (42) to move linearly and repeatedly.

4. The large-capacity cassette-type fully automatic high-pressure degassing machine according to claim 3, characterized in that, The first conveying assembly (41) includes a first mounting base (410) and a first double-speed chain (411) mounted on the first mounting base (410), and the second conveying assembly (42) includes a second mounting base (420) and a second double-speed chain (421) mounted on the second mounting base (420).

5. A large-capacity, box-type, fully automatic high-pressure degassing machine according to claim 4, characterized in that, The motor drive assembly (43) includes a rotary drive motor (430) mounted on a first mounting base (410) or a second mounting base (420), a sprocket and chain assembly (431) driven by the rotary drive motor (430), and a drive shaft (432) driven by the sprocket and chain assembly (431). One end of the drive shaft (432) is driven by a first double-speed chain (411) via a sprocket, and the other end is driven by a second double-speed chain (421) via a sprocket.

6. A large-capacity, box-type, fully automatic high-pressure degassing machine according to claim 3, characterized in that, The degassing chamber is equipped with a limiting mechanism for limiting the position of the large-capacity material box (5).

7. A large-capacity, box-type, fully automatic high-pressure degassing machine according to claim 6, characterized in that, The limiting mechanism includes a micro switch (44) mounted on the conveying support plate (40) and a limiting lifting cylinder (45) mounted at one end of the conveying support plate (40).

8. A large-capacity, box-type, fully automatic high-pressure degassing machine according to claim 1, characterized in that, The large-capacity material box (5) includes a material box body (51) and several placement slots (52) that are opened inside the material box body (51) and arranged in a linear manner.

9. A large-capacity, box-type, fully automatic high-pressure degassing machine according to claim 1, characterized in that, A protective element (60) is provided on one side of the airflow component (6).

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