Enamel reaction kettle supporting base with good stability
By designing a detachable support base for the enamel-lined reactor and utilizing a support mechanism driven by gears and a motor, the problem of unstable support for the enamel-lined reactor was solved, achieving stable support for the reactor body and efficient space utilization.
Patent Information
- Application Number
- CN202520384549.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-06
AI Technical Summary
The existing enamel-lined reactor support base has a simple structure and is not stable enough, which causes the reactor to shake and tip over, posing a safety hazard. It is also inconvenient to separate and maintain.
A detachable enamel-lined reactor support base was designed, employing a gear and motor driven support mechanism. The support device is extended and retracted through gear meshing and motor control, increasing the support area and improving stability.
This achieves stable support for the enamel-lined reactor, reduces the space occupied, improves the operational stability of the reactor, and reduces safety hazards.
Smart Images

Figure CN223887995U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of enamel-lined reactor support bases, specifically a enamel-lined reactor support base with good stability. Background Technology
[0002] Enameled reactors are composite material products with excellent corrosion resistance, wear resistance, and high-temperature resistance, and are widely used in the chemical industry. They consist of a steel container with an inner surface coated with a layer of high-silica glass, which, after high-temperature firing, firmly adheres to the metal surface, forming a composite material with the stability of glass and the strength of metal. When installing an enamel-lined reactor, an external support base is required below the reactor to ensure its stability during operation. Existing enamel-lined reactor support bases are mostly welded from steel pipes. During installation, four steel legs made of steel pipes are welded to the bottom of the reactor to provide stable support. Traditional enamel-lined reactor support bases have a simple structure, directly welded to the bottom of the reactor, and cannot be separated, making later maintenance inconvenient. To reduce floor space, the four steel legs are all located within the diameter of the reactor, resulting in a small support area and insufficient stability. During high-efficiency operation, this can cause the reactor to shake and tip over, posing a safety hazard. Therefore, we propose a more stable enamel-lined reactor support base. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a stable enamel-lined reactor support base. The support base is separable from the reactor body and is also equipped with a retractable support device. The support device is retracted when not in use to avoid occupying space. Before the enamel-lined reactor is in high-efficiency operation, the support device is extended to increase the support area of the support base and make the enamel-lined reactor more stable. This can effectively solve the problems in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a stable enamel-lined reactor support base, comprising a base and a support mechanism;
[0005] Base: It has a sliding groove in the middle of its interior, and the four corners of the lower end of the base are equipped with support feet;
[0006] Support mechanism: It includes a gear ring, gear one, gear two, connecting arms, and support components. The gear ring is rotatably connected to the upper end of the inner side of the slide groove. Gear one is rotatably connected to the middle of the inner side of the base. Gear two is rotatably connected to the four corners of the middle side of the base. Gear one meshes with the gear ring. Gear two meshes with the vertically adjacent gear one. The connecting arms are all located at the upper end of gear two. The support components are all located inside the connecting arms, providing a foundation for the retraction and extension of the support device. The support base is separable from the vessel body and is also equipped with a retractable support device. Normally, the support device is retracted to avoid occupying space. Before the enamel-lined reactor operates at high efficiency, the support device is extended, increasing the support area of the support base and making the enamel-lined reactor more stable.
[0007] Furthermore, the support assembly includes a rotating block, a lead screw, and a knob. The rotating blocks are all rotatably connected inside the connecting arm, the lead screws are all threadedly connected to the middle of the rotating block, and the knobs are all located at the outer end of the lead screw, providing a foundation for the reactor support operation.
[0008] Furthermore, the support assembly also includes limiting holes and limiting studs. The limiting holes are all opened on the outer end of the rotating block, and the limiting studs are all threaded to the outer end of the connecting arm. The inner end of the limiting studs is threaded to the inner wall of the limiting hole located on the same connecting arm, which can quickly fix and release the support device.
[0009] Furthermore, the support mechanism also includes a motor and a gear three. The motor is located in the middle of the left side wall of the base, and the input end of the motor is electrically connected to the output end of the microcontroller. The gear three is located on the upper end of the output shaft of the motor and meshes with the gear ring to provide stable drive for the raising and lowering of the support device.
[0010] Furthermore, it also includes an installation groove and a rubber buffer pad. The installation groove is located in the middle of the interior of the base, and the rubber buffer pad is evenly distributed on the upper part of the inner wall of the installation groove to provide a buffering effect for the installation of the reactor, and at the same time to provide clearance for the discharge port of the reactor.
[0011] Furthermore, it also includes connection holes, which are evenly distributed on the upper end of the base. The four connection holes are arranged in a cross shape on the outer edge of the mounting groove, which facilitates the connection between the reactor body and the support base.
[0012] Furthermore, it also includes a microcontroller, which is located on the upper right side of the base, and the input terminal of the microcontroller is electrically connected to an external power supply.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This mobile integrated power station lighting and drainage working platform has the following advantages:
[0014] The support base is separable from the vessel body. The motor drives gear three, gear ring, gear one to rotate synchronously and gear two to mesh, thereby causing the connecting arm to deflect and realize the folding of the support device, avoiding space occupation. The deflection and fixation of the rotating block and lead screw are realized by rotating the limit stud. Then, the lead screw is moved and made to contact the ground by rotating the knob, which increases the support area of the support base and improves the stability of the enamel-lined reactor. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic cross-sectional view of the support mechanism of this utility model;
[0017] Figure 3 This is a schematic diagram of the support mechanism structure of this utility model.
[0018] In the diagram: 1. Base, 2. Mounting slot, 3. Support mechanism, 31. Gear ring, 32. Gear 1, 33. Gear 2, 34. Connecting arm, 35. Support assembly, 351. Rotating block, 352. Lead screw, 353. Knob, 354. Limiting hole, 355. Limiting stud, 36. Motor, 37. Gear 3, 4. Support leg, 5. Mounting slot, 6. Rubber buffer pad, 7. Connecting hole, 8. Microcontroller. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-3 This embodiment provides a technical solution: a stable enamel-lined reactor support base, including a base 1 and a support mechanism 3;
[0021] Base 1: It has a sliding groove 2 in the middle of its interior. The four corners of the lower end of the base 1 are provided with support feet 4. It also includes a mounting groove 5 and a rubber buffer pad 6. The mounting groove 5 is located in the middle of the interior of the base 1. The mounting groove 5 is a funnel-shaped groove that fits the lower end of the reactor. The rubber buffer pad 6 is evenly distributed on the upper inner wall of the mounting groove 5 to provide a buffering effect for the installation of the reactor and to provide clearance for the discharge port of the reactor. It also includes connecting holes 7. The connecting holes 7 are evenly distributed on the upper end of the base 1. The four connecting holes 7 are arranged in a cross shape on the outer edge of the mounting groove 5 to facilitate the connection between the reactor body and the support base. It also includes a microcontroller 8. The microcontroller 8 is located on the upper right side of the base 1. The input terminal of the microcontroller 8 is electrically connected to an external power supply.
[0022] Support mechanism 3 includes a gear ring 31, gear 1 32, gear 2 33, connecting arms 34, and support assembly 35. The gear ring 31 is rotatably connected to the upper end of the slide groove 2. Gear 1 32 is rotatably connected to the middle of the base 1. Gear 2 33 is rotatably connected to the four corners of the middle of the base 1. Gear 1 32 meshes with gear ring 31, and gear 2 33 meshes with the vertically adjacent gear 1 32. Connecting arms 34 are located at the upper end of gear 2 33. Support assembly 35 is located inside connecting arms 34, providing a foundation for the retraction and extension of the support device. Support assembly 35 includes a rotating block 351, a lead screw 352, and a knob 353. The rotating block 351 is rotatably connected to the inside of the connecting arm 34. The lead screw 352 is threaded into the middle of the rotating block 351. The knob 353 is located at the outer end of the lead screw 352, providing a foundation for the operation of the reactor support. Support assembly 35 also includes a limit switch. Hole 354 and limiting stud 355 are provided. The limiting hole 354 is opened on the outer end of the rotating block 351, and the limiting stud 355 is threaded to the outer end of the connecting arm 34. The inner end of the limiting stud 355 is threaded to the inner wall of the limiting hole 354 located on the same connecting arm 34, which can quickly fix and release the support device. The support mechanism 3 also includes a motor 36 and a gear 37. The motor 36 is located in the middle of the left side wall of the base 1. The input end of the motor 36 is electrically connected to the output end of the microcontroller 8. The gear 37 is located on the upper end of the output shaft of the motor 36. The gear 37 meshes with the gear ring 31 to provide a stable drive for the retraction and extension of the support device. The support base is separable from the vessel body and is also provided with a retractable support device. The support device is retracted when not in use to avoid occupying space. Before the enamel-lined reactor operates at high efficiency, the support device is extended to increase the support area of the support base and make the enamel-lined reactor more stable.
[0023] The working principle of the stable enamel-lined reactor support base provided by this utility model is as follows: When installing the enamel-lined reactor, the discharge port of the enamel-lined reactor is aligned with the mounting groove 5, and then it is lowered so that the reactor body sits on the mounting groove 5. The connecting piece below the enamel-lined reactor is also vertically adjacent to the connecting hole 7. The rubber buffer pad 6 provides a buffering effect for the enamel-lined reactor. Then, the connecting piece is fixed to the connecting hole 7 with bolts to complete the installation of the enamel-lined reactor. Normally, in order to avoid occupying space, the support device can always be in the retracted state. When the enamel-lined reactor needs to operate at high efficiency, the microcontroller 8 controls the motor 36 to operate. The output shaft of the motor 36 drives the gear 37 to rotate, and the gear ring 31 rotates accordingly. As the gear ring 31 rotates, the gear 1 32 rotates synchronously, and the gear 2 33 also rotates accordingly, driving the connecting arm 34 to rotate accordingly. The four connecting arms 3 4. Simultaneously deflect outwards until the connecting arm 34 moves into place. At this time, reverse the limiting stud 355 until the inner end of the limiting stud 355 moves outside the limiting hole 354. At this time, the rotating block 351 is no longer restricted, and the lead screw 352 deflects downwards under the influence of gravity. Then, rotate the knob 353 to move the lead screw 352 until it no longer obstructs the rotation of the rotating block 351. Hold the lead screw 352 and deflect the rotating block 351 ninety degrees so that the other limiting hole 354 is aligned with the limiting stud 355. Rotate the limiting stud 355 forward so that the limiting stud 355 re-enters the limiting hole 354. At this time, rotate the knob 353 again, and the lead screw 352 moves downwards until the lower end of the lead screw 352 is close to the ground. At this time, the four connecting arms 34 extend outwards and are close to the ground through the lead screw 352, forming a support effect with a larger support area and higher stability of the enamel-lined reactor.
[0024] It is worth noting that the microcontroller 8 disclosed in the above embodiments is an STM8S003F3P6TR microcontroller, and the motor 36 is a 1FT6105-1AC71-4EH1 motor. The microcontroller 8 controls the operation of the motor 36 using methods commonly used in the prior art.
[0025] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A stable enamel-lined reactor support base, characterized in that: Includes a base (1) and a support mechanism (3); Base (1): A sliding groove (2) is provided in the middle of its interior, and four support feet (4) are provided at the lower corners of the base (1); Support mechanism (3): It includes a gear ring (31), gear one (32), gear two (33), connecting arm (34) and support assembly (35). The gear ring (31) is rotatably connected to the upper end of the inner side of the slide groove (2). Gear one (32) is rotatably connected to the middle of the inner side of the base (1). Gear two (33) is rotatably connected to the four corners of the middle side of the base (1). Gear one (32) is meshed with the gear ring (31). Gear two (33) is meshed with the vertically adjacent gear one (32). Connecting arm (34) is located at the upper end of gear two (33). Support assembly (35) is located inside the connecting arm (34).
2. The enamel-lined reactor support base with good stability according to claim 1, characterized in that: It also includes a microcontroller (8), which is located on the upper right side of the base (1), and the input terminal of the microcontroller (8) is electrically connected to an external power supply.
3. The enamel-lined reactor support base with good stability according to claim 1, characterized in that: The support assembly (35) includes a rotating block (351), a lead screw (352), and a knob (353). The rotating blocks (351) are all rotatably connected to the inside of the connecting arm (34), the lead screw (352) is all threadedly connected to the middle of the inside of the rotating block (351), and the knob (353) is all located at the outer end of the lead screw (352).
4. The enamel-lined reactor support base with good stability according to claim 3, characterized in that: The support assembly (35) also includes a limiting hole (354) and a limiting stud (355). The limiting holes (354) are all opened at the outer end of the rotating block (351), and the limiting studs (355) are all threaded to the outer end of the connecting arm (34). The inner end of the limiting studs (355) is threaded to the inner wall of the limiting hole (354) located on the same connecting arm (34).
5. The enamel-lined reactor support base with good stability according to claim 2, characterized in that: The support mechanism (3) also includes a motor (36) and a gear (37). The motor (36) is located in the middle of the left side wall of the base (1). The input end of the motor (36) is electrically connected to the output end of the microcontroller (8). The gear (37) is located on the upper end of the output shaft of the motor (36). The gear (37) meshes with the gear ring (31).
6. The enamel-lined reactor support base with good stability according to claim 1, characterized in that: It also includes a mounting groove (5) and a rubber buffer pad (6). The mounting groove (5) is located in the middle of the interior of the base (1), and the rubber buffer pad (6) is evenly distributed on the upper end of the inner wall of the mounting groove (5).
7. The enamel-lined reactor support base with good stability according to claim 6, characterized in that: It also includes connecting holes (7), which are evenly distributed on the upper end of the base (1), and the four connecting holes (7) are arranged in a cross shape on the outer edge of the mounting groove (5).