Metal separator based on magnetic induction

By using a magnetically induction-based metal separator, which utilizes the combined action of vibration and magnetic rollers, the problem of low separation efficiency between cupronickel and stainless steel has been solved, achieving efficient and precise automated separation.

CN223888202UActive Publication Date: 2026-02-10NINGBO XINGYE SHENGTAI GROUP +2
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Patent Information

Application Number
CN202423194790.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-02-10
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing technologies struggle to efficiently and accurately separate magnetically similar metals such as cupronickel and stainless steel. Traditional methods are inefficient and labor-intensive, and poorly designed mechanical equipment leads to ineffective separation.

Method used

A magnetically inductive metal separator, comprising a vibration device, a conveying device, and a magnetic separation component, is employed. Automated separation is achieved by utilizing the specific magnetic field strength of the magnetic roller and the coordinated operation of the vibration device.

Benefits of technology

It achieves efficient and precise separation of cupronickel and stainless steel, improves separation efficiency and consistency, ensures the timeliness and purity of separation, and reduces labor intensity.

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Abstract

The utility model discloses a metal separator based on magnetic induction, which is characterized by comprising a vibration device, a conveying device and a magnetic separation component positioned at one end of the conveying device, the vibration device comprises a hopper, and a discharge port is formed in one end of the hopper. The conveying device is divided into an input end and an output end, and the input end is close to the discharging port and matched with the discharging port in position. The conveying device comprises a supporting frame and a conveying assembly located on the supporting frame. The conveying assembly comprises a driving motor, a transmission roller and a conveying belt matched with the transmission roller. The driving motor is located at the input end and drives the transmission rollers to rotate so as to drive the conveying belt to move. The magnetic separation assembly comprises a magnetic roller located at the output end and matched with the conveying belt. According to the overall structural design, the automatic process of metal separation is achieved, the vibration device, the conveying device and the magnetic separation assembly work cooperatively, so that materials can be treated and separated in order, and the efficiency and continuity of separation work are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to material separation technical field especially relates to a metal separator based on magnetic induction. BACKGROUND

[0002] In today's highly industrialized society, the accurate separation and recycling of materials have become an important link. As two kinds of widely used metal materials, white copper and stainless steel often form mixed materials in various industrial production and processing processes. However, due to the similarity and difference of white copper and stainless steel in physical, chemical properties and magnetic induction, it is not easy to effectively separate them.

[0003] Traditional separation methods, such as manual sorting, not only have low efficiency, but also have high labor intensity, which is difficult to meet the needs of large-scale production. And some mechanical separation equipment, when dealing with white copper and stainless steel mixed materials, often has many problems due to unreasonable design, immature technology and other reasons.

[0004] Therefore, it is necessary to further explore and practice the above technical problems. UTILITY MODEL CONTENT

[0005] (I) Technical problem to be solved

[0006] The technical problem to be solved by the utility model is to provide a metal separator based on magnetic induction, which has simple structure and can realize efficient and accurate separation of metal materials with different magnetic induction.

[0007] (II) Technical scheme

[0008] The technical scheme adopted by the utility model to solve the above problems is:

[0009] A metal separator based on magnetic induction, comprising a vibrating device, a conveying device, and a magnetic separation component located at one end of the conveying device.

[0010] The vibrating device comprises a hopper, and the hopper is provided with a discharge port at one end; the conveying device is divided into an input end and an output end, and the input end is close to the discharge port and is adapted to the position of the discharge port; the magnetic separation component is located at the output end.

[0011] In the above technical scheme, the overall structural design realizes the automation process of metal separation, and the coordinated work of the vibrating device, the conveying device and the magnetic separation component enables the material to be processed and separated in an orderly manner, improving the efficiency and continuity of the separation work; due to the different sensitivity of the material to magnetism, the angle of falling under the influence of the magnetic separation component is different, thereby achieving the purpose of separation.

[0012] Further, the vibrating device further comprises a fixing frame and a vibrator, the fixing frame is elastically connected with the hopper, the top of the vibrator is provided with a plurality of first connecting parts, the bottom of the hopper is provided with a plurality of second connecting parts corresponding to the first connecting parts, and the first connecting parts and the second connecting parts are connected through elastic members; the fixing frame and the hopper form a working gap therebetween, and the vibrator is arranged in the working gap and is matched and connected with the fixing frame and the hopper respectively.

[0013] In the technical scheme, the elastic connection and the plurality of connecting parts can effectively uniformly transmit the vibration generated by the vibrator to the hopper, promote the discharge of the materials, and simply separate the materials through vibration. The working gap provides a suitable installation space for the vibrator, and ensures the stability and reliability of the vibrating device.

[0014] Further, the conveying device comprises a support frame and a conveying assembly located on the support frame.

[0015] The conveying assembly comprises a driving motor, a transmission roller, and a conveying belt matched with the transmission roller; the driving motor is located at the input end, and the driving motor drives the transmission roller to rotate and in turn drives the conveying belt to move.

[0016] The magnetic separation assembly comprises a magnetic roller located at the output end and matched with the conveying belt.

[0017] In the technical scheme, the support frame provides stable support for the conveying assembly, and ensures the stability of the conveying process. The cooperation of the driving motor, the transmission roller, and the conveying belt realizes the stable conveying of the materials and prepares for the subsequent magnetic separation. The magnetic roller located at the output end can timely separate the conveyed materials, and ensures the timeliness and efficiency of the separation work.

[0018] Further, the magnetic field strength of the magnetic roller is 16000±5% Gs.

[0019] In the technical scheme, the specific magnetic field strength can accurately and effectively attract or repel the metals with different magnetic induction, realize precise separation, and improve the accuracy and purity of the separation.

[0020] Further, the inner wall of the hopper is provided with an anti-sticking coating to prevent the materials from adhering to the hopper.

[0021] Further, the vibrator is an electromagnetic vibrator or a mechanical vibrator, and the vibration frequency and amplitude thereof are adjustable.

[0022] Further, a collecting box is further arranged below the output end.

[0023] In the above technical solution, the collection box facilitates the centralized collection and subsequent processing of the separated metal, improving the convenience and efficiency of the work.

[0024] (III) Beneficial Effects

[0025] Compared with the prior art, the technical solution of this utility model has the following advantages:

[0026] (1) The metal separator based on magnetic induction provided by this utility model has an overall structural design that realizes the automated process of metal separation. The coordinated work of the vibration device, the conveying device and the magnetic separation component enables the material to be processed and separated in an orderly manner, improving the efficiency and continuity of the separation work.

[0027] (2) The present invention provides a metal separator based on magnetic induction, with elastic connection and multiple connecting parts, which can effectively transmit the vibration generated by the vibrator to the hopper, promote the discharge of materials, and perform simple separation through vibration.

[0028] (3) The present invention provides a metal separator based on magnetic induction. The magnetic roller at the output end can promptly separate the conveyed material, ensuring the timeliness and efficiency of the separation work. Attached Figure Description

[0029] Fig. 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0030] Fig. 2 This is a schematic diagram of the structure from another perspective of an embodiment of the present invention.

[0031] Wherein: 1 is a vibrating device, 2 is a conveying device, 3 is a magnetic separation component, 4 is a hopper, 5 is a discharge port, 6 is an input end, 7 is an output end, 8 is a support frame, 9 is a conveying component, 10 is a drive motor, 11 is a transmission roller, 12 is a conveyor belt, 13 is a magnetic roller, 14 is a fixed frame, 15 is an elastic element, 16 is a first connecting part, 17 is a second connecting part, 18 is a collection box, and 19 is a vibrator. Detailed Implementation

[0032] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0033] In the description of the embodiments of this utility model, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0034] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] In the description of the embodiments of this utility model, it should also be noted that the terms "first" and "second" used herein do not specifically refer to any order or sequence, nor are they intended to limit this case; they are merely used to distinguish components or operations described using the same technical terms.

[0036] Example

[0037] like Figs. 1-2 As shown, a metal separator based on magnetic induction includes a vibrating device 1, a conveying device 2, and a magnetic separation component 3 located at one end of the conveying device 2. The vibrating device 1 includes a hopper 4 with a discharge port 5 at one end. The conveying device 2 is divided into an input end 6 and an output end 7, with the input end 6 located near and aligned with the discharge port 5. The magnetic separation component 3 is located at the output end 7. This overall structural design realizes an automated metal separation process. The coordinated work of the vibrating device 1, the conveying device 2, and the magnetic separation component 3 enables the orderly processing and separation of materials, improving the efficiency and continuity of the separation process. Due to the different sensitivities of materials to magnetism, the angle at which they fall varies under the influence of the magnetic separation component 3, thereby achieving the purpose of separation.

[0038] The vibrating device 1 also includes a fixed frame 14 and a vibrator 19. The fixed frame 14 is elastically connected to the hopper 4. The top of the vibrator 19 is provided with multiple first connecting parts 16, and the bottom of the hopper 4 is provided with multiple second connecting parts 17 corresponding to the first connecting parts 16. The first connecting parts 16 and the second connecting parts 17 are connected by elastic members 15. A working gap is formed between the fixed frame 14 and the hopper 4. The vibrator 19 is set in the working gap and is matched and connected to both the fixed frame 14 and the hopper 4. The design of the elastic connection and multiple connecting parts can effectively and evenly transmit the vibration generated by the vibrator 19 to the hopper 4, promote the discharge of materials, and achieve simple separation through vibration. The setting of the working gap provides suitable installation space for the vibrator 19, while ensuring the stability and reliability of the vibrating device 1.

[0039] The conveying device 2 includes a support frame 8 and a conveying assembly 9 located on the support frame 8. The conveying assembly 9 includes a drive motor 10, a transmission roller 11, and a conveyor belt 12 that matches the transmission roller 11. The drive motor 10 is located at the input end 6, and drives the transmission roller 11 to rotate, thereby driving the conveyor belt 12 to move. The magnetic separation assembly 3 includes a magnetic roller 13 located at the output end 7 and matched with the conveyor belt 12. The support frame 8 provides stable support for the conveying assembly 9, ensuring smooth conveying. The cooperation of the drive motor 10, transmission roller 11, and conveyor belt 12 achieves stable material conveying, preparing for subsequent magnetic separation. The magnetic roller 13 located at the output end 7 can promptly separate the conveyed material, ensuring the timeliness and efficiency of the separation work.

[0040] The magnetic field strength of the magnetic roller 13 is 16000±5%Gs. The specific magnetic field strength can produce accurate and effective adsorption or repulsion on metals with different magnetic induction, so as to achieve precise separation and improve the accuracy and purity of separation.

[0041] The inner wall of the hopper 4 is provided with an anti-stick coating to prevent materials from adhering to the hopper 4; the vibrator 19 is an electromagnetic vibrator or a mechanical vibrator, and its vibration frequency and amplitude are adjustable; a collection box 18 is also provided below the output end 7, which facilitates the centralized collection and subsequent processing of the separated metal, improving the convenience and efficiency of the work.

[0042] This utility model provides a magnetic induction-based metal separator. The overall structural design realizes an automated metal separation process. The coordinated work of the vibration device, conveying device, and magnetic separation component enables the orderly processing and separation of materials, improving the efficiency and continuity of the separation work. The design of elastic connection and multiple connecting parts can effectively and evenly transmit the vibration generated by the vibrator to the hopper, promoting the discharge of materials and performing simple separation through vibration. The magnetic roller located at the output end can promptly separate the conveyed materials, ensuring the timeliness and efficiency of the separation work.

[0043] In summary, the above embodiments are not limiting embodiments of this utility model. Any modifications or equivalent variations made by those skilled in the art based on the substantive content of this utility model are within the technical scope of this utility model.

Claims

1. A metal separator based on magnetic induction, characterized in that, It includes a vibration device (1), a conveying device (2), and a magnetic separation component (3) located at one end of the conveying device (2). The vibration device (1) includes a hopper (4), one end of which is provided with a discharge port (5); the conveying device (2) is divided into an input end (6) and an output end (7), the input end (6) is close to the discharge port (5) and is adapted to the position of the discharge port (5); The conveying device (2) includes a support frame (8) and a conveying assembly (9) located on the support frame (8); the conveying assembly (9) includes a drive motor (10), a transmission roller (11), and a conveyor belt (12) matched with the transmission roller (11); the drive motor (10) is located at the input end (6), and the drive motor (10) drives the transmission roller (11) to rotate, thereby driving the conveyor belt (12) to move; The magnetic separation assembly (3) includes a magnetic roller (13) located at the output end (7) and matched with the conveyor belt (12).

2. The metal separator based on magnetic induction according to claim 1, characterized in that, The vibration device (1) further includes a fixed frame (14) and a vibrator (19). The fixed frame (14) is elastically connected to the hopper (4). The top of the vibrator (19) is provided with a plurality of first connecting parts (16), and the bottom of the hopper (4) is provided with a plurality of second connecting parts (17) corresponding to the first connecting parts (16). The first connecting parts (16) and the second connecting parts (17) are connected by an elastic element (15). A working gap is formed between the fixed frame (14) and the hopper (4). The vibrator (19) is set in the working gap and is matched and connected to the fixed frame (14) and the hopper (4) respectively.

3. The metal separator based on magnetic induction according to claim 1, characterized in that, The magnetic field strength of the magnetic roller (13) is 16000±5%Gs.

4. The metal separator based on magnetic induction according to claim 1, characterized in that, The inner wall of the hopper (4) is provided with an anti-stick coating to prevent materials from adhering to the inside of the hopper (4).

5. The metal separator based on magnetic induction according to claim 2, characterized in that, The vibrator (19) is an electromagnetic vibrator or a mechanical vibrator, and its vibration frequency and amplitude are adjustable.

6. The metal separator based on magnetic induction according to claim 1, characterized in that, A collection box (18) is also provided below the output terminal (7).