Surface spraying device for subway gearbox machining

Abstract

The utility model provides a surface spraying device for subway gearbox machining, and relates to the technical field of gearbox spraying, the surface spraying device comprises an operation table, and the surface of the operation table is provided with a moving groove; the supporting legs are fixedly mounted on the lower surface of the operation table; the spraying cover is fixedly mounted on the upper surface of the operation table, and a spraying gun is mounted on the surface of the spraying cover; the moving seat is mounted on the upper surface of the operation table, and three through grooves are formed in the surface of the moving seat; a part can be clamped through cooperation of the second motor, the first threaded rod, the clamping plate and the check block, rotation of the part can be achieved through cooperation of the first motor, the worm gear, the worm, the rotating bearing and the fixing column, the part can be sprayed more evenly in the spraying process, the spraying quality of the part is improved, and waste of spraying materials is reduced.

Description

Technical Field

[0001] This utility model relates to the field of gearbox coating technology, specifically to a surface coating device for processing subway gearboxes. Background Technology

[0002] The subway gearbox is one of the key components of a subway vehicle. Its main function is to convert the engine speed and torque into a state suitable for vehicle operation, thereby enabling operations such as acceleration, deceleration, and gear shifting. Spraying technology is a surface treatment technology widely used in industrial production. It involves atomizing paint or other materials and spraying them onto a substrate surface to form a uniform coating for protection, decoration, or functional purposes.

[0003] When using existing surface coating equipment for gearbox processing, the fixed position of the parts makes it difficult for the spray gun to spray certain areas of the parts, resulting in uneven coating thickness on the surface of the parts. This reduces the quality and efficiency of the spraying and increases the cost of the spraying material. Utility Model Content

[0004] This invention provides a surface spraying device for processing subway gearboxes, which solves the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows:

[0006] An embodiment of this utility model provides a surface spraying device for processing subway gearboxes, comprising:

[0007] An operating table, the surface of which is provided with a movable groove;

[0008] Support legs are fixedly installed on the lower surface of the operating table;

[0009] A spray gun is fixedly installed on the upper surface of the workbench.

[0010] A movable base is installed on the upper surface of the operating table, and the surface of the movable base has three through slots.

[0011] A clamping and rotating device is mounted on a movable base and is used for clamping and rotating parts.

[0012] The transmission device, located at the top of the operating table, is used to clamp the movement of the rotating device.

[0013] Through the above technical solution, the clamping and rotating device can clamp the parts to be sprayed, and then move the parts to the spraying hood for spraying through the transmission device. At this time, the clamping and rotating device can make the parts rotate so that they are sprayed evenly.

[0014] Furthermore, the clamping and rotating device includes a fixed column, one end of which is fixedly connected to the upper surface of the movable seat, and the other end is rotatably connected to a hollow worm gear. A worm is meshed on the surface of the worm gear. A rotating bearing is fixedly installed on the arc surface of the fixed column, and the arc surface of the rotating bearing is rotatably connected to the worm gear. A first base is fixedly installed on the upper surface of the movable seat. A first motor is fixedly installed on the arc surface of the first base. The output end of the first motor is fixedly connected to one end of the worm. The other end of the worm is rotatably connected to a first fixing block fixedly installed on the movable seat. A rotating disk is fixedly connected to the upper surface of the worm gear. A worktable is fixedly installed on the surface of the rotating disk. Two sliding grooves are formed on the surface of the worktable. A second base is fixedly installed on the surface of the worktable. A second motor is fixedly installed on the arc surface of the second base. A first threaded rod, which is disposed in the sliding groove and penetrates the surface of the worktable, is fixedly installed on the output end of the second motor. Two clamping plates are threadedly connected to the first threaded rod 512. The threads on the first threaded rod 512 are oppositely reversed threads.

[0015] Through the above technical solution, the second motor, the stop block, and the first threaded rod can move the clamping plate towards the center in the sliding groove to clamp the parts. The first motor drives the worm to rotate, and with the cooperation of the rotating bearing and the fixed column, the worm can drive the worm wheel to rotate, thereby driving the rotating disk that is fixedly connected to the worm wheel. Then the rotating disk can drive the worktable to rotate. The other end of the fixed column is fixedly connected to the moving seat, so the fixed column and the moving seat will not rotate.

[0016] Furthermore, two blocks are fixedly installed on the upper surface of the workbench, and the two blocks are symmetrically distributed on the upper surface of the workbench. Rubber pads are fixedly installed on the surfaces of the two clamping plates, and a hollow baffle is fixedly installed on the lower surface of the workbench.

[0017] Through the above technical solution, the rubber pad can better fit the surface of the part during the clamping process and protect the surface of the part from damage that may be caused by the clamping plate during the clamping process. When the part is placed on the worktable, the stop block can assist the clamping plate in the clamping work. The baffle can block the dye during the spraying process and prevent the worm gear, worm and rotating bearing from being contaminated and corroded by the dye.

[0018] Furthermore, the transmission device includes a third base, which is fixedly installed on the upper surface of the workbench. A protective block and two second fixed blocks disposed on both sides of the third base are fixedly connected to the upper surface of the workbench. A third motor is fixedly installed on the arc surface of the third base. A second threaded rod threadedly connected to the inner wall of the movable seat is fixedly connected to the output end of the third motor. One end of the second threaded rod is rotatably connected to the surface of the protective block. A limiting rod slidably connected to the inner wall of the movable seat is fixedly installed on the surface of the second fixed block. One end of the limiting rod is fixedly connected to the surface of the protective block.

[0019] With the above technical solution, when the third motor is started, it can drive the second threaded rod to rotate with the cooperation of the protective block. The moving seat can move under the restriction of the rotation of the second threaded rod and the two limit rods.

[0020] Furthermore, a number of movable wheels are fixedly installed on the lower surface of the movable seat, and the movable wheels are evenly divided into two groups and installed on both sides of the lower surface of the movable seat.

[0021] The above technical solution allows the two sets of casters located below the mobile base to assist in moving the mobile base more quickly.

[0022] The above-described solution of this utility model has at least the following beneficial effects:

[0023] This invention uses the cooperation of a second motor, a first threaded rod, a clamping plate, and a stop block to clamp the parts, and the cooperation of a first motor, a worm gear, a worm, a rotating bearing, and a fixed column to rotate the parts, so that the parts can be sprayed more evenly during the spraying process, thereby improving the spraying quality of the parts and reducing the waste of spraying material.

[0024] In this invention, the motor, in cooperation with the protective block, can drive the second threaded rod to rotate. The moving seat can move under the restriction of the rotation of the second threaded rod and the two limit rods. The two sets of moving wheels set below the moving seat can assist the moving seat to move faster. After the spraying is completed, the part can be quickly moved to remove it and then put back into the spraying work, thus improving the efficiency of the spraying work. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a partial disassembled structural diagram of the clamping and rotating device of this utility model;

[0027] Figure 3 This is a schematic diagram of part of the clamping and rotating device of this utility model;

[0028] Figure 4 This is a schematic diagram of the transmission device structure of this utility model.

[0029] Explanation of reference numerals in the attached figures:

[0030] 1. Operating table; 11. Moving groove; 2. Support leg; 3. Spray hood; 31. Spray gun; 4. Moving seat; 5. Clamping and rotating device; 51. Fixed column; 52. Rotating bearing; 53. Worm gear; 54. Rotating disk; 55. Worm; 56. First motor; 57. First base; 58. First fixing block; 59. Workbench; 591. Sliding groove; 510. Second base; 511. Second motor; 512. First threaded rod; 513. Clamping plate; 514. Stop block; 515. Enclosure plate; 516. Rubber pad; 6. Transmission device; 61. Third base; 62. Third motor; 63. Second threaded rod; 64. Limiting rod; 65. Second fixing block; 66. Protective block; 67. Moving wheel. Detailed Implementation

[0031] Exemplary embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0032] like Figures 1 to 4 As shown, an embodiment of this utility model provides a surface spraying device for processing subway gearboxes, including: an operating table 1, the surface of which is provided with a movable groove 11; and a support leg 2, which is fixedly installed on the lower surface of the operating table 1.

[0033] The spray hood 3 is fixedly installed on the upper surface of the operating table 1, and the surface of the spray hood 3 is equipped with a spray gun 31;

[0034] The movable base 4 is installed on the upper surface of the operating table 1, and three through slots are provided on the surface of the movable base 4.

[0035] The clamping and rotating device 5 is mounted on the movable seat 4 and is used for clamping and rotating the parts.

[0036] The transmission device 6 is located at the upper end of the operating table 1 and is used to clamp the movement of the rotating device 5.

[0037] In this embodiment of the invention, the parts to be sprayed are placed on the workbench 59, clamped by the first motor 56 and the clamping plate 513, and then moved into the spraying hood 3 by the transmission device 6. The parts are then sprayed by the spray gun 31. During the spraying process, the clamping rotating device 5 allows the parts to rotate. After the spraying is completed, the parts are moved to the other side of the spraying hood 3 by the transmission device 6 and removed. Then the spraying is performed again.

[0038] like Figures 2 to 3 As shown, the clamping and rotating device 5 includes a fixed column 51, one end of which is fixedly connected to the upper surface of the movable seat 4, and the other end is rotatably connected to a hollow worm gear 53. A rotating bearing 52 is fixedly mounted on the arc surface of the fixed column 51, and the arc surface of the rotating bearing 52 is rotatably connected to the worm gear 53. A worm 55 meshes with the surface of the worm gear 53. A rotating disk 54 is fixedly connected to the upper surface of the worm gear 53, and a worktable 59 is fixedly mounted on the surface of the rotating disk 54. A first base 57 is fixedly mounted on the upper surface of the movable seat 4, and a first motor 56 is fixedly mounted on the arc surface of the first base 57. The output end is fixedly connected to one end of the worm gear 55, and the other end of the worm gear 55 is rotatably connected to a first fixed block 58 fixedly installed on the movable seat 4. Two sliding grooves 591 are opened on the surface of the worktable 59. A second base 510 is fixedly installed on the surface of the worktable 59. A second motor 511 is fixedly installed on the arc surface of the second base 510. A first threaded rod 512 is fixedly installed in the sliding groove 591 and passes through the surface of the worktable 59. The first threaded rod 512 is threadedly connected to two clamping plates 513. The threads on the first threaded rod 512 are opposite threads.

[0039] In this embodiment of the utility model, the clamping plate 513 can be moved towards the center in the sliding groove 591 to clamp the parts by the second motor 511, the stop block 514 and the first threaded rod 512. The first motor 56 drives the worm gear 55 to rotate. With the cooperation of the rotating bearing 52 and the fixed column 51, the worm gear 55 can drive the worm wheel 53 to rotate, thereby driving the rotating disk 54 fixedly connected to the worm wheel 53. Then the rotating disk 54 can drive the worktable 59 to rotate. The other end of the fixed column 51 is fixedly connected to the movable seat 4, so the fixed column 51 and the movable seat 4 will not rotate.

[0040] like Figures 2 to 3 As shown, two blocks 514 are fixedly installed on the upper surface of the workbench 59. The two blocks 514 are symmetrically distributed on the upper surface of the workbench 59. A hollow baffle plate 515 is fixedly installed on the lower surface of the workbench 59. Rubber pads 516 are fixedly installed on the surfaces of the two clamping plates 513.

[0041] In this embodiment of the utility model, the rubber pad 516 can better fit the surface of the part during the clamping process and protect the surface of the part from damage that may be caused by the clamping plate 513 during the clamping process. When the part is placed on the workbench 59, the stop block 514 can assist the clamping plate 513 in the clamping work. The baffle plate 515 can block the dye during the spraying process and prevent the worm gear 53, worm 55 and rotating bearing 52 from being contaminated and corroded by the dye.

[0042] like Figure 4 As shown, the transmission device 6 includes a third base 61, which is fixedly installed on the upper surface of the workbench 59. A protective block 66 and two second fixed blocks 65 are fixedly connected to the upper surface of the workbench 59. A limiting rod 64 that is slidably connected to the inner wall of the movable seat 4 is fixedly installed on the surface of the second fixed block 65. One end of the limiting rod 64 is fixedly connected to the surface of the protective block 66. A third motor 62 is fixedly installed on the arc surface of the third base 61. A second threaded rod 63 that is threaded to the inner wall of the movable seat 4 is fixedly connected to the output end of the third motor 62. One end of the second threaded rod 63 is rotatably connected to the surface of the protective block 66. Several movable wheels 67 are fixedly installed on the lower surface of the movable seat 4. The several movable wheels 67 are evenly divided into two groups and installed on both sides of the lower surface of the movable seat 4.

[0043] In this embodiment of the utility model, when the third motor 62 is started, it can drive the second threaded rod 63 to rotate with the cooperation of the protective block 66. The movable seat 4 can move under the restriction of the rotation of the second threaded rod 63 and the two limit rods 64. The two sets of moving wheels set below the movable seat 4 can assist the movable seat 4 to move faster.

[0044] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A surface coating device for processing subway gearboxes, characterized in that, include: The operating table (1) has a moving groove (11) on its surface. Support leg (2) is fixedly installed on the lower surface of the operating table (1); A spray hood (3) is fixedly installed on the upper surface of the operating table (1), and a spray gun (31) is installed on the surface of the spray hood (3). A movable seat (4) is installed on the upper surface of the operating table (1), and the surface of the movable seat (4) is provided with three through slots; The clamping and rotating device (5) is set on the movable seat (4) and is used for clamping and rotating the parts; The transmission device (6) is located at the upper end of the operating table (1) and is used to clamp the movement of the rotating device (5).

2. The surface spraying device for processing subway gearboxes according to claim 1, characterized in that, The clamping and rotating device (5) includes a fixed column (51), one end of which is fixedly connected to the upper surface of the movable seat (4), and the other end is rotatably connected to a hollow worm gear (53). A worm (55) meshes with the surface of the worm gear (53). A rotating bearing (52) is fixedly installed on the arc surface of the fixed column (51), and the arc surface of the rotating bearing (52) is rotatably connected to the worm gear (53). A first base (57) is fixedly installed on the upper surface of the movable seat (4), and a first motor (56) is fixedly installed on the arc surface of the first base (57). The output end of the first motor (56) is fixedly connected to one end of the worm (55), and the other end of the worm (55) is rotatably connected to... A first fixed block (58) is fixedly installed on the movable seat (4). A rotating disk (54) is fixedly connected to the upper surface of the worm gear (53). A worktable (59) is fixedly installed on the surface of the rotating disk (54). Two sliding grooves (591) are opened on the surface of the worktable (59). A second base (510) is fixedly installed on the surface of the worktable (59). A second motor (511) is fixedly installed on the arc surface of the second base (510). A first threaded rod (512) is fixedly installed in the sliding groove (591) and passes through the surface of the worktable (59). The first threaded rod (512) is threadedly connected to two clamps (513).

3. The surface spraying device for processing subway gearboxes according to claim 2, characterized in that, Two blocks (514) are fixedly installed on the upper surface of the workbench (59), and the two blocks (514) are symmetrically distributed on the upper surface of the workbench (59).

4. The surface spraying device for processing subway gearboxes according to claim 2, characterized in that, Rubber pads (516) are fixedly installed on the surfaces of both clamps (513).

5. The surface spraying device for processing subway gearboxes according to claim 2, characterized in that, A hollow baffle plate (515) is fixedly installed on the lower surface of the workbench (59).

6. The surface spraying device for processing subway gearboxes according to claim 1, characterized in that, The transmission device (6) includes a third base (61), which is fixedly installed on the upper surface of the workbench (59). A protective block (66) and two second fixing blocks (65) are fixedly connected to the upper surface of the workbench (59). A third motor (62) is fixedly installed on the arc surface of the third base (61). A second threaded rod (63) is fixedly connected to the inner wall of the movable seat (4) at the output end of the third motor (62). One end of the second threaded rod (63) is rotatably connected to the surface of the protective block (66). A limiting rod (64) is fixedly installed on the surface of the second fixing block (65) and is slidably connected to the inner wall of the movable seat (4). One end of the limiting rod (64) is fixedly connected to the surface of the protective block (66).

7. The surface spraying device for processing subway gearboxes according to claim 1, characterized in that, A number of movable wheels (67) are fixedly installed on the lower surface of the movable seat (4). The movable wheels (67) are evenly divided into two groups and installed on both sides of the lower surface of the movable seat (4).

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