Integrated intelligent spray booth mold section

Abstract

The utility model discloses an integrated intelligent paint spraying chamber mold section, which relates to the field of automobile manufacturing and sequentially comprises a static pressure section, a paint spraying section, a paint mist capturing section and a circulating air duct from top to bottom, the modular structural design is adopted, the static pressure section, the paint spraying section, the paint mist capturing section and the circulating air duct are independently arranged in a partitioned mode, all functional modules are independent of one another and tightly connected, and installation, maintenance and upgrading are convenient. The manual section and the robot section operate independently, different spraying requirements are met, mutual interference is avoided, and the production flexibility is improved. According to the modular design, the maintenance and replacement process of the equipment is simplified, the downtime is shortened, the transportation condition can be met, the modular equipment is pre-produced in a workshop and spliced on site, the installation period is shortened, the fresh air requirement and energy consumption are greatly reduced through circulating air utilization, multi-stage filtering and split-flow waste gas treatment, and the energy conservation and emission reduction effects are achieved. Energy conservation and environmental protection are achieved, and meanwhile the spraying quality and the operation efficiency are guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of automobile manufacturing, specifically to an integrated intelligent paint booth module. Background Technology

[0002] In recent years, my country's production line equipment technology has developed rapidly, and the competitiveness of automated spray painting production lines in the international market has gradually increased, with overseas markets expanding steadily. However, due to transportation limitations, spray painting equipment is transported in parts and installed on-site, significantly increasing project installation time, consuming manpower and resources, and raising enterprise production costs. Utility Model Content

[0003] The purpose of this utility model is to modularize the production line equipment to meet transportation requirements. The modular equipment is pre-produced in the workshop and assembled on-site, thereby reducing the installation cycle.

[0004] The technical solution adopted in this utility model is as follows: an integrated intelligent spray booth module, which includes, from top to bottom, a static pressure section, a spraying section, a paint mist capture section, and a circulating air duct;

[0005] The static pressure section includes a manual static pressure chamber and a robotic static pressure chamber, and the spaces of the manual static pressure chamber and the robotic static pressure chamber are independent of each other;

[0006] The painting section includes a manual painting booth and a robotic painting booth, and the manual painting booth and the robotic painting booth are spatially independent of each other;

[0007] The paint mist capture section includes a manual paint capture chamber and a robotic paint capture chamber, and the spaces of the manual paint capture chamber and the robotic paint capture chamber are independent of each other;

[0008] The artificial section static pressure chamber is connected to the fresh air air conditioner via air ducts;

[0009] The manual section static pressure chamber, the manual spray painting chamber, the manual spray paint capture chamber, and the circulating air duct are connected in sequence from top to bottom, and the robot section static pressure chamber, the robot section spray painting chamber, and the robot spray paint capture chamber are connected in sequence from top to bottom;

[0010] The manual spray painting capture chamber is equipped with a paint mist collection box, which is connected to the exhaust fan of the manual section. The robotic spray painting capture chamber is equipped with the paint mist collection box and the second filter box connected to the paint mist collection box, which is connected to the exhaust fan of the robotic section.

[0011] Furthermore, a filter box is installed on the side of the circulating air duct near the static pressure chamber of the robot section, and a circulating air conditioner connected to the filter box is installed on the other side of the filter box. A circulating air conditioner fan is installed on the side of the circulating air conditioner away from the filter box, and the air outlet of the circulating air conditioner fan is connected to the static pressure chamber of the robot section through an air duct.

[0012] Furthermore, bag filters are installed inside both filter box one and filter box two.

[0013] Furthermore, the static pressure section, the painting section, the paint mist capturing section, and the circulating air duct are supported by columns.

[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0015] This utility model adopts a modular structural design, independently separating the static pressure section, painting section, paint mist capture section, and circulating air duct. Each functional module is independent yet tightly connected, facilitating installation, maintenance, and upgrades. The manual and robotic sections operate independently, meeting different spraying needs without interference, thus improving production flexibility. The modular design not only simplifies equipment maintenance and replacement processes and reduces downtime, but also meets transportation requirements. Modular equipment is pre-produced in the workshop and assembled on-site, thereby reducing the installation cycle. Furthermore, through circulating air utilization, multi-stage filtration, and diverted exhaust gas treatment, it significantly reduces fresh air demand and energy consumption, achieving energy conservation and environmental protection while ensuring spraying quality and operational efficiency. Attached image description:

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a top view of the present invention;

[0018] Figure 3 yes Figure 1 Sectional view at point AA;

[0019] Figure 4 yes Figure 1 Sectional view at point BB;

[0020] Figure 5 This is a cross-sectional view of the paint mist capturing section in this utility model;

[0021] Figure 6 This is a cross-sectional view of the circulating air duct in this utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Manual section static pressure chamber; 2. Manual spray painting booth; 3. Paint mist collection box; 4. Manual section exhaust gas fan; 5. Circulating air conditioner; 6. Robot section static pressure chamber; 7. Robot section spray painting booth; 8. Fresh air conditioner; 9. Circulating air conditioner fan; 10. Bag filter device; 11. Column; 12. Robot section exhaust gas fan; 13. Filter box one; 14. Filter box two. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0026] Example 1

[0027] Figures 1-6 As shown: The integrated intelligent spray booth module includes, from top to bottom, a static pressure section, a spraying section, a paint mist capture section, and a circulating air duct;

[0028] The static pressure section includes a manual static pressure chamber 1 and a robotic static pressure chamber 6, and the manual static pressure chamber 1 and the robotic static pressure chamber 6 are spatially independent of each other;

[0029] The painting section includes a manual painting booth 2 and a robotic painting booth 7, and the spaces of the manual painting booth 2 and the robotic painting booth 7 are independent of each other;

[0030] The paint mist capture section includes a manual paint capture chamber and a robotic paint capture chamber, and the spaces of the manual paint capture chamber and the robotic paint capture chamber are independent of each other;

[0031] The artificial section static pressure chamber 1 is connected to the fresh air air conditioner 8 via an air duct;

[0032] The manual section static pressure chamber 1, the manual spray painting chamber 2, the manual spray painting capture chamber and the circulating air duct are connected in sequence from top to bottom, and the robot section static pressure chamber 6, the robot section spray painting chamber 7 and the robot spray painting capture chamber are connected in sequence from top to bottom;

[0033] The manual spray painting capture chamber is equipped with a paint mist collection box 3, which is connected to the manual section exhaust fan 4. The robot spray painting capture chamber is equipped with the paint mist collection box 3 and the filter box 2 14 connected to the paint mist collection box 3 in sequence. The filter box 2 14 is connected to the robot section exhaust fan 12.

[0034] A filter box 13 is installed on the side of the circulating air duct near the static pressure chamber 6 of the robot section. A circulating air conditioner 5 connected to the filter box 13 is installed on the other side of the filter box 13. A circulating air conditioner fan 9 is installed on the side of the circulating air conditioner 5 away from the filter box 13. The air outlet of the circulating air conditioner fan 9 is connected to the static pressure chamber 6 of the robot section through an air duct.

[0035] Bag filter devices 10 are installed in the first filter box 13 and the second filter box 14.

[0036] The static pressure section, the painting section, the paint mist capture section, and the circulating air duct are supported by columns 11.

[0037] After being filtered and cooled by the fresh air conditioning system (8), the fresh air is sent to the manual section static pressure chamber (1) through air ducts. After the air volume is distributed in the manual section static pressure chamber (1), it is sent to the manual spray painting chamber (2). The fresh air carrying paint enters the paint mist collection box (3) for filtration. After filtration, it enters the filter box (13) for filtration by the bag filter (10). Part of the filtered air volume is sent to the exhaust gas treatment by the manual section exhaust gas fan (4), and the other part enters the circulating air conditioning system (5). After being cooled, it is sent to the robot section static pressure chamber (6) by the circulating air conditioning fan (9), and then sent to the robot section spray painting chamber (7). Then, carrying paint, it first enters the paint mist collection box (3) for filtration, then enters the filter box (2) for filtration again, and is sent to the exhaust gas treatment by the robot section exhaust gas fan (12).

[0038] The modular design separates the static pressure section, painting section, paint mist capture section, and circulating air duct into independent zones. Each functional module is independent yet tightly integrated, facilitating installation, maintenance, and upgrades. Manual and robotic sections operate independently to meet different painting needs without interference, enhancing production flexibility. The modular design not only simplifies equipment maintenance and replacement processes and reduces downtime but also meets transportation requirements. Modular equipment is pre-produced in the workshop and assembled on-site, reducing installation time. Furthermore, through circulating air utilization, multi-stage filtration, and diverted exhaust gas treatment, it significantly reduces fresh air requirements and energy consumption, achieving energy conservation and environmental protection while ensuring painting quality and operational efficiency.

[0039] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. An integrated intelligent paint spray booth module, characterized in that, From top to bottom, it includes a static pressure section, a painting section, a paint mist capture section, and a circulating air duct; The static pressure section includes an artificial static pressure chamber (1) and a robotic static pressure chamber (6), and the spaces of the artificial static pressure chamber (1) and the robotic static pressure chamber (6) are independent of each other; The painting section includes a manual painting booth (2) and a robotic painting booth (7), and the spaces of the manual painting booth (2) and the robotic painting booth (7) are independent of each other; The paint mist capture section includes a manual paint capture chamber and a robotic paint capture chamber, and the spaces of the manual paint capture chamber and the robotic paint capture chamber are independent of each other; The artificial section static pressure chamber (1) is connected to the fresh air air conditioner (8) through a duct; The manual section static pressure chamber (1), the manual spray painting chamber (2), the manual spray painting capture chamber and the circulating air duct are connected in sequence from top to bottom, and the robot section static pressure chamber (6), the robot section spray painting chamber (7) and the robot spray painting capture chamber are connected in sequence from top to bottom; The manual paint spraying capture chamber is equipped with a paint mist collection box (3), which is connected to the manual section exhaust fan (4). The robot paint spraying capture chamber is equipped with the paint mist collection box (3) and a filter box two (14) connected to the paint mist collection box (3), which is connected to the robot section exhaust fan (12).

2. The integrated intelligent paint booth module according to claim 1, characterized in that: A filter box (13) is installed on the side of the circulating air duct near the static pressure chamber (6) of the robot section. A circulating air conditioner (5) connected to the filter box (13) is installed on the other side of the filter box (13). A circulating air conditioner fan (9) is installed on the side of the circulating air conditioner (5) away from the filter box (13). The air outlet of the circulating air conditioner fan (9) is connected to the static pressure chamber (6) of the robot section through an air duct.

3. The integrated intelligent spray booth module according to claim 2, characterized in that: Bag filter devices (10) are installed in the first filter box (13) and the second filter box (14).

4. The integrated intelligent spray booth module according to claim 3, characterized in that: The static pressure section, the painting section, the paint mist capture section and the circulating air duct are supported by columns (11).

Images