Dust removal device for nanometer dispersed aluminum oxide grinding workshop

By designing a dust removal device for a nano-dispersed alumina grinding workshop, and utilizing components such as dust collection hoods, dust collection tanks, and filter bags, the dust pollution problem was solved, alumina powder was collected and air was purified, powder waste was reduced, and air quality was improved.

CN223888677UActive Publication Date: 2026-02-10JIYUAN CITY MATERIAL OF CERAMICS CO LTD
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Patent Information

Application Number
CN202423230890.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2026-02-10
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The dust pollution generated during the grinding of nano-dispersed alumina is severe, leading to air quality deterioration and alumina powder waste. Existing technologies are insufficient to effectively purify workshop air and reduce powder waste.

Method used

A dust removal device for a nano-dispersed alumina grinding workshop was designed. It utilizes a dust collection hood, a dust collection tank, a filter bag, and a bidirectional negative pressure fan. The negative pressure fan draws in dust and attaches it to the surface of the filter bag. When the machine stops, the dust is blown back into the dust collection bag or water tank for collection, reducing dust waste and purifying the air.

Benefits of technology

It achieves effective dust removal in the nano-dispersed alumina grinding workshop, reduces the waste of alumina powder, and improves air quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of dust removal equipment, in particular to a dust removal device for a nano dispersed aluminum oxide grinding workshop, which comprises a bottom plate, a dust collection cover arranged on the bottom plate in a sliding manner, a plurality of dust collection branch pipes arranged on the inner wall of the dust collection cover, a header pipe arranged in the dust collection cover and connected with the dust collection branch pipes, and a steel wire hose connected with the header pipe. A dust collection tank is arranged on the outer side of the bottom plate and provided with a dust inlet pipe connected with a steel wire hose, a first valve is arranged on the dust inlet pipe, a net cylinder is arranged in the dust collection tank, the outer side of the net cylinder is wrapped with a cloth bag, the net cylinder is provided with an air suction pipe extending out of the dust collection tank, and a two-way negative pressure fan is arranged at the end of the air suction pipe. And a second valve is arranged on the dust discharge pipe. The nanometer aluminum oxide collecting device can collect nanometer aluminum oxide, waste is reduced, and meanwhile air in a grinding workshop is purified.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal equipment, and in particular to a dust removal device for a nano-dispersed alumina grinding workshop. Background Technology

[0002] Nano-dispersed alumina is a type of alumina particles with a size in the nanometer range. It possesses excellent physical and chemical properties and is widely used in materials science, catalysts, electronic science, and biomedicine. The preparation methods for nano-dispersed alumina include solid-phase, liquid-phase, and gas-phase methods. Solid-phase methods include mechanical, pyrolysis, and combustion methods. Mechanical methods involve grinding the raw material using a grinder, resulting in nano-alumina powder containing certain impurities. These impurities are then removed using chemical processes. Mechanical methods are simple and low-cost, hence their widespread use. However, they generate noise and dust pollution during actual operation. This dust, composed of alumina powder, not only worsens air quality in the grinding workshop but also leads to the waste of alumina powder. Therefore, developing a dust removal device for nano-dispersed alumina grinding workshops that can purify the air and reduce alumina powder waste is particularly necessary. Summary of the Invention

[0003] The purpose of this invention is to provide a dust removal device for a nano-dispersed alumina grinding workshop, which has the advantages of purifying the air in the workshop and reducing the waste of alumina powder.

[0004] The technical solution adopted is as follows:

[0005] A dust removal device for a nano-dispersed alumina grinding workshop includes a base plate, a dust collection hood slidably mounted on the base plate, multiple dust collection branch pipes on the inner wall of the dust collection hood, a main pipe connected to each dust collection branch pipe inside the dust collection hood, and a steel wire hose connected to the main pipe. A dust collection tank is mounted on the outer side of the base plate, and the dust collection tank is equipped with a dust inlet pipe connected to the steel wire hose. A first valve is mounted on the dust inlet pipe. A mesh cylinder is mounted inside the dust collection tank, and a cloth bag is wrapped around the outside of the mesh cylinder. An exhaust pipe extending from the mesh cylinder to the outside of the dust collection tank is mounted on the exhaust pipe, and a bidirectional negative pressure fan is mounted at the end of the exhaust pipe. A dust discharge pipe is mounted at the lower end of the dust collection tank, and a second valve is mounted on the dust discharge pipe.

[0006] Preferably, the base plate is provided with multiple racks horizontally, and the dust collection hood is provided with multiple drive mechanisms, each drive mechanism including a gear, which meshes with a corresponding rack.

[0007] Preferably, the mesh cylinder is a cone shape that is smaller at the top and larger at the bottom.

[0008] Preferably, the lower end of the dust collection tank is funnel-shaped.

[0009] Preferably, a water tank is provided on the bottom plate below the dust collection tank, the water tank is filled with water, the dust discharge pipe is inserted into the water tank and extends below the liquid surface, and an exhaust window is provided at the top of the water tank.

[0010] Preferably, both the first valve and the second valve are electric ball valves.

[0011] Compared to existing technologies, the advantages are:

[0012] This invention utilizes a dust collection hood to cover the nano-dispersed alumina grinding equipment. A bidirectional negative pressure fan is activated to draw the dust generated during the grinding process into a dust collection tank and attach it to the surface of a cloth bag. After a certain amount of dust adheres to the surface of the cloth bag, the first valve is closed and the second valve is opened. The dust collection bag is connected to the dust discharge pipe, and the bidirectional negative pressure fan is rotated in reverse to blow the dust in the dust collection tank into the dust collection bag, thereby collecting the nano-alumina, reducing waste, and purifying the air in the grinding workshop. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of a dust removal device for a nano-dispersed alumina grinding workshop according to the present invention.

[0014] Figure 2 This is a front view schematic diagram of a dust removal device for a nano-dispersed alumina grinding workshop according to this utility model.

[0015] In the diagram: 1. Base plate; 2. Dust collection hood; 3. Rack; 4. Drive mechanism; 5. Gear; 6. Main pipe; 7. Steel wire hose; 8. Dust collection tank; 9. Dust inlet pipe; 10. Support; 11. First valve; 12. Mesh cylinder; 13. Filter bag; 14. Exhaust pipe; 15. Two-way negative pressure fan; 16. Dust discharge pipe; 17. Second valve; 18. Water tank; 19. Exhaust window. Detailed Implementation

[0016] The present invention will be further described below with reference to specific embodiments, such as... Figures 1 to 2 As shown:

[0017] Example 1: A dust removal device for a nano-dispersed alumina grinding workshop includes a base plate 1, on which a dust collection hood 2 is slidably disposed. A grinding machine for preparing nano-dispersed alumina is installed on the base plate 1. The dust collection hood 2 slides on the base plate 1 to cover the grinding machine. When the grinding machine needs maintenance, the dust collection hood 2 is removed to avoid interference.

[0018] The inner wall of the dust collection hood 2 is provided with multiple dust collection branch pipes, which are evenly distributed on the inner wall of the dust collection hood 2. The dust collection hood 2 is provided with a main pipe 6 connected to each dust collection branch pipe. The main pipe 6 is connected to a steel wire hose 7. The outer side of the base plate 1 is provided with a dust collection tank 8. The dust collection tank 8 is connected to the base plate 1 by a bracket 10. The dust collection tank 8 is provided with a dust inlet pipe 9 connected to the steel wire hose 7. A first valve 11 is provided on the dust inlet pipe 9. The first valve 11 controls the opening and closing of the dust inlet pipe 9.

[0019] The dust collection tank 8 is equipped with a mesh cylinder 12, and a cloth bag 13 is wrapped around the outside of the mesh cylinder 12. The mesh cylinder 12 is equipped with an exhaust pipe 14 extending to the outside of the dust collection tank 8. A bidirectional negative pressure fan 15 is installed at the end of the exhaust pipe 14. The bidirectional negative pressure fan 15 is existing technology and will not be described in detail here. The bidirectional negative pressure fan 15 controls the exhaust or blowing by rotating in both directions. A dust discharge pipe 16 is installed at the lower end of the dust collection tank 8. A second valve 17 is installed on the dust discharge pipe 16. The second valve 17 controls the opening and closing of the dust discharge pipe 16.

[0020] When performing dust collection operations, the dust collection hood 2 covers the nano-dispersed alumina grinding equipment, the first valve 11 is opened, the second valve 17 is closed, and the bidirectional negative pressure fan 15 is started to draw the dust generated during the grinding process into the dust collection tank 8 and attach it to the surface of the cloth bag 13. After a certain amount of dust is attached to the surface of the cloth bag 13, during the downtime of the grinding machine, the first valve 11 is closed, the second valve 17 is opened, and the dust collection bag is connected to the dust discharge pipe 16. The bidirectional negative pressure fan 15 is rotated in the opposite direction to blow the dust in the dust collection tank 8 into the dust collection bag.

[0021] Example 2: A dust removal device for a nano-dispersed alumina grinding workshop includes a base plate 1, on which a dust collection hood 2 is slidably mounted. A grinding machine for preparing nano-dispersed alumina is installed on the base plate 1. The dust collection hood 2 slides on the base plate 1 to cover the grinding machine. When the grinding machine needs maintenance, the dust collection hood 2 can be removed to avoid interference. Multiple racks 3 are horizontally arranged on the base plate 1. Multiple drive mechanisms 4 are arranged on the dust collection hood 2. Each drive mechanism 4 includes a gear 5, which meshes with a corresponding rack 3. The drive mechanisms 4 rotate synchronously, and the movement of the dust collection hood 2 is controlled by the meshing of the gears 5 and racks 3.

[0022] The inner wall of the dust collection hood 2 is provided with multiple dust collection branch pipes, which are evenly distributed on the inner wall of the dust collection hood 2. The dust collection hood 2 is provided with a main pipe 6 connected to each dust collection branch pipe. The main pipe 6 is connected to a steel wire hose 7. The outer side of the base plate 1 is provided with a dust collection tank 8. The dust collection tank 8 is connected to the base plate 1 by a bracket 10. The dust collection tank 8 is provided with a dust inlet pipe 9 connected to the steel wire hose 7. A first valve 11 is provided on the dust inlet pipe 9. The first valve 11 controls the opening and closing of the dust inlet pipe 9.

[0023] The dust collection tank 8 is equipped with a mesh cylinder 12, and a cloth bag 13 is wrapped around the outside of the mesh cylinder 12. The mesh cylinder 12 is conical in shape, with a smaller top and a larger bottom. The mesh cylinder 12 is equipped with an exhaust pipe 14 extending to the outside of the dust collection tank 8. A bidirectional negative pressure fan 15 is installed at the end of the exhaust pipe 14. The bidirectional negative pressure fan 15 is existing technology and will not be described in detail here. The bidirectional negative pressure fan 15 controls the exhaust or blowing by rotating in both directions. The lower end of the dust collection tank 8 is funnel-shaped, and a dust discharge pipe 16 is installed at the lower end of the dust collection tank 8. A second valve 17 is installed on the dust discharge pipe 16. The second valve 17 controls the opening and closing of the dust discharge pipe 16. Both the first valve 11 and the second valve 17 are electric ball valves.

[0024] A water tank 18 is installed on the bottom plate 1 below the dust collection tank 8. The water tank 18 is filled with water. The dust discharge pipe 16 is inserted into the water tank 18 and extends below the liquid surface. An exhaust window 19 is installed at the upper end of the water tank 18.

[0025] The specific working process is as follows: When dust collection is required, the dust collection hood 2 covers the nano-dispersed alumina grinding equipment, the first valve 11 is opened, the second valve 17 is closed, and the bidirectional negative pressure fan 15 is started to draw the dust generated during the grinding process into the dust collection tank 8 and attach it to the surface of the cloth bag 13. After a certain amount of dust is attached to the surface of the cloth bag 13, during the downtime of the grinding machine, the first valve 11 is closed and the second valve 17 is opened. The dust collection bag is connected to the dust discharge pipe 16, and the bidirectional negative pressure fan 15 is rotated in the opposite direction to blow the dust in the dust collection tank 8 into the water tank 18. The gas is discharged from the exhaust window 19, and the nano-alumina powder is mixed in the water.

[0026] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A dust removal device for a nano-dispersed alumina grinding workshop, characterized in that: The system includes a base plate (1), a dust collection hood (2) that slides on the base plate (1), multiple dust collection branch pipes on the inner wall of the dust collection hood (2), a main pipe (6) connected to each dust collection branch pipe inside the dust collection hood (2), a steel wire hose (7) connected to the main pipe (6), a dust collection tank (8) on the outer side of the base plate (1), a dust inlet pipe (9) connected to the steel wire hose (7) in the dust collection tank (8), a first valve (11) on the dust inlet pipe (9), a mesh cylinder (12) inside the dust collection tank (8), a cloth bag (13) wrapped around the outside of the mesh cylinder (12), an exhaust pipe (14) extending from the mesh cylinder (12) to the outside of the dust collection tank (8), a bidirectional negative pressure fan (15) at the end of the exhaust pipe (14), a dust discharge pipe (16) at the lower end of the dust collection tank (8), and a second valve (17) on the dust discharge pipe (16).

2. The dust removal device for a nano-dispersed alumina grinding workshop as described in claim 1, characterized in that: The base plate (1) is horizontally provided with multiple racks (3), and the dust collection hood (2) is provided with multiple drive mechanisms (4). The drive mechanism (4) includes a gear (5), and the gear (5) meshes with the corresponding rack (3).

3. The dust removal device for a nano-dispersed alumina grinding workshop as described in claim 1, characterized in that: The net cylinder (12) is a cone shape with a smaller top and a larger bottom.

4. The dust removal device for a nano-dispersed alumina grinding workshop as described in claim 1, characterized in that: The lower end of the dust collection tank (8) is funnel-shaped.

5. The dust removal device for a nano-dispersed alumina grinding workshop as described in claim 1, characterized in that: A water tank (18) is provided on the bottom plate (1) below the dust collection tank (8). The water tank (18) is filled with water. The dust discharge pipe (16) is inserted into the water tank (18) and extends below the liquid surface. An exhaust window (19) is provided at the upper end of the water tank (18).

6. The dust removal device for a nano-dispersed alumina grinding workshop as described in claim 1, characterized in that: Both the first valve (11) and the second valve (17) are electric ball valves.