Separating and discharging device for metal castings
By designing a separation and discharge device that includes ultrasonic separation and inclined chute discharge mechanism, the problem of incomplete separation of castings and waste materials was solved, automated separation was achieved, and labor costs and labor intensity were reduced.
Patent Information
- Application Number
- CN202520145787.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-22
AI Technical Summary
In existing casting technology, castings and scrap are not completely separated, requiring manual separation, which increases labor costs. Furthermore, the parts and scrap are mixed together, resulting in high labor intensity.
The separation and discharge device includes a frame, conveying mechanism, ultrasonic separation mechanism, positioning mechanism and discharge mechanism. The ultrasonic separation mechanism separates the casting blanks, and the discharge mechanism with inclined plate and cylinder realizes the automatic separation of waste and product parts.
It achieves complete separation of castings and waste, reduces labor costs, reduces the labor intensity of workers, is easy to operate, has a compact structure, and has a low failure rate.
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Figure CN223888909U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to a metal casting separation and discharge device. Background Technology
[0002] With the advancement of science and technology and industrial production, casting technology has developed extremely rapidly and is widely used in the production of metal buttons and other objects. In the production process of die casting, the die casting machine produces multiple blank products connected as one piece due to the flow channel. There is also excess material on each blank product. Therefore, in order to obtain a single material product, it is necessary to separate the flow channel and the material of the casting blank. The ultrasonic casting separation device disclosed in Chinese invention patent CN105665685A has the following problems in actual use: (1) poor use effect. Although some parts are separated from the waste, the separation is not thorough enough. Manual separation is still required later, which increases labor costs; (2) the fallen parts and waste are all mixed together. The parts need to be picked out manually later, which is labor-intensive. Utility Model Content
[0003] In view of the shortcomings of the prior art, the technical problem to be solved by this utility model is to provide a metal casting separation and discharge device.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: It includes a frame, on which a conveying mechanism for conveying casting blanks is provided. An ultrasonic separation mechanism for separating the casting blanks is provided at the output end of the conveying mechanism. A positioning mechanism is provided below the ultrasonic separation mechanism, and a discharge mechanism is provided below the positioning mechanism. The discharge mechanism includes an upper inclined trough plate and a transverse cylinder. Multiple discharge holes are provided on the upper inclined trough plate. The transverse cylinder is mounted on the frame, and its piston is connected to the side of the upper inclined trough plate via a mounting bracket.
[0005] Preferably, the discharge mechanism includes an upper inclined trough plate and a transverse cylinder. The upper inclined trough plate has multiple discharge holes, and the transverse cylinder is mounted on the frame. The piston of the transverse cylinder is connected to the side of the upper inclined trough plate through a mounting bracket.
[0006] Preferably, a lower inclined slot plate is installed directly below the upper inclined slot plate, a lifting cylinder is installed on the frame, a support frame is installed on the lifting cylinder, and the support frame is located on the side of the lower inclined slot plate.
[0007] Preferably, an elastic pad is provided below the lower inclined groove plate.
[0008] Preferably, the elastic pad includes a base plate located below the lower inclined groove plate, and a plurality of hollow columns are disposed between the base plate and the lower inclined groove plate, with springs disposed within the hollow columns.
[0009] Compared with the prior art, this utility model has the following advantages: the design of this metal casting separation and discharge device is more reasonable, the structure is compact, the space occupied is small, the cost is low, the operation is reliable, the failure rate is low, and ultrasonic separation is used to separate the waste material and product parts of the casting blank, so that the waste material and product parts are completely separated, the separation effect is good, and there is no need for manual separation in the later stage. In addition, the waste material and product parts are discharged separately by the discharge mechanism, which eliminates the need for manual picking, reduces the labor intensity of workers, lowers labor costs, and is simple and convenient to operate. Attached Figure Description
[0010] Figure 1 This is a structural schematic diagram of an embodiment of the present utility model.
[0011] Figure 2 This is a schematic diagram of the upper inclined groove plate according to an embodiment of the present utility model.
[0012] Figure 3 This is a schematic diagram of the structure of the base plate in an embodiment of the present utility model.
[0013] The markings in the diagram are: 1. Frame; 2. Conveying mechanism; 3. Ultrasonic separation mechanism; 4. Positioning mechanism; 5. Discharge mechanism; 6. Upper inclined trough plate; 7. Lateral movement cylinder; 8. Discharge hole; 9. Lower inclined trough plate; 10. Lifting cylinder; 11. Support frame; 12. Base plate; 13. Hollow column; 14. Inner column. Detailed Implementation
[0014] To make the above-mentioned features and advantages of this utility model more apparent and understandable, specific embodiments are described below in conjunction with the accompanying drawings for detailed explanation.
[0015] like Figures 1-3 As shown, a metal casting separation and discharge device includes a frame 1, on which a conveying mechanism 2 for conveying casting blanks is arranged. An ultrasonic separation mechanism 3 for separating the casting blanks is arranged at the output end of the conveying mechanism 2. A positioning mechanism 4 is arranged below the ultrasonic separation mechanism 3, and a discharge mechanism 5 is arranged below the positioning mechanism 4. The conveying mechanism 2, ultrasonic separation mechanism 3, and positioning mechanism 4 are all prior art and will not be described in detail here.
[0016] In this embodiment, the discharge mechanism 5 includes an upper inclined trough plate 6 and a transverse cylinder 7. The upper inclined trough plate 6 has multiple discharge holes 8. The transverse cylinder 7 is mounted on the frame 1. The piston of the transverse cylinder 7 is connected to the side of the upper inclined trough plate 6 through a mounting bracket.
[0017] In this embodiment, a lower inclined plate 9 is installed directly below the upper inclined plate 6, a lifting cylinder 10 is installed on the frame 1, a support frame 11 is installed on the lifting cylinder 10, and the support frame 11 is located on the side of the lower inclined plate 9.
[0018] During use, the parts fall from the discharge hole 8 in the upper inclined plate 6 into the lower inclined plate 9 and are conveyed out, while the waste material of the casting blank continues to be discharged from the upper inclined plate 6. When waste material is stuck in the discharge hole 8, the lower inclined plate 9 is pushed up by the lifting cylinder 10 to push out the stuck waste material and continue to be conveyed.
[0019] In this embodiment, an elastic pad is provided below the lower inclined groove plate 9.
[0020] In this embodiment, the elastic pad includes a base plate 12, which is located below the lower inclined groove plate 9. A plurality of hollow columns 13 are arranged between the base plate 12 and the lower inclined groove plate 9. The plurality of hollow columns 13 are arrayed on the base plate 12, and springs are arranged inside the hollow columns 13.
[0021] Preferably, an inner column 14 is provided inside the hollow column 13, and the spring is sleeved on the inner column 14.
[0022] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes, and alterations made by those skilled in the art to the above embodiments based on the technical essence of the present utility model without departing from the content of the technical solution of the present utility model shall be within the scope of the present utility model.
Claims
1. A metal casting separation and discharge device, characterized in that: The device includes a frame, on which a conveying mechanism for conveying casting blanks is provided. The output end of the conveying mechanism is provided with an ultrasonic separation mechanism for separating the casting blanks. Below the ultrasonic separation mechanism is a positioning mechanism, and below the positioning mechanism is a discharge mechanism. The discharge mechanism includes an upper inclined trough plate and a transverse cylinder. The upper inclined trough plate has multiple discharge holes. The transverse cylinder is mounted on the frame, and the piston of the transverse cylinder is connected to the side of the upper inclined trough plate through a mounting bracket.
2. The metal casting separation and discharge device according to claim 1, characterized in that: A lower inclined slot plate is installed directly below the upper inclined slot plate. A lifting cylinder is installed on the frame, and a support frame is installed on the lifting cylinder. The support frame is located on the side of the lower inclined slot plate.
3. The metal casting separation and discharge device according to claim 2, characterized in that: An elastic pad is provided below the lower inclined groove plate.
4. The metal casting separation and discharge device according to claim 3, characterized in that: The elastic pad includes a base plate located below the lower inclined groove plate. A plurality of hollow columns are arranged between the base plate and the lower inclined groove plate, and springs are arranged inside the hollow columns.
Citation Information
Patent Citations
Ultrasonic casting separation device and method
CN105665685A