Hole machining integrated forming cutter with multi-blade design

Abstract

The utility model relates to the technical field of cutters, in particular to a hole machining integrated forming cutter with a multi-blade design. In order to solve the problems that traditional complex hole machining procedures are extremely tedious, the yield in unit time is rarely relieved, and the production benefit is greatly reduced, the following technical scheme is provided that the cutter comprises a cutter body, two sets of first diamond cutting blades are welded to one end of the cutter body, and the two sets of first diamond cutting blades are symmetrically arranged on the outer side of the cutter body; a fine cutting part is arranged on the first diamond cutting blade; the second diamond cutting blades, the third diamond cutting blades and the fourth diamond cutting blades are welded to the outer side of the cutter body, and the two sets of second diamond cutting blades, the two sets of third diamond cutting blades and the two sets of fourth diamond cutting blades are symmetrically arranged on the outer side of the cutter body. According to the utility model, the replacement time of the cutter body and the waiting time between working procedures are reduced, so that the overall processing efficiency is greatly improved, the yield in unit time is obviously increased, and the production benefit is improved.

Description

Technical Field

[0001] This utility model relates to the field of cutting tool technology, and in particular to a hole machining tool with a multi-blade design that can be integrally formed. Background Technology

[0002] In the machining industry, traditional complex hole machining processes are extremely cumbersome. For example, when manufacturing holes in precision instruments or automotive parts, drilling, boring, and chamfering must be performed sequentially. Each step requires changing tools, re-clamping, and meticulous tool setting, consuming a significant amount of machining and auxiliary operation time. Frequent tool changes and long waiting times increase machine tool downtime, causing a sharp decline in overall machining efficiency. These drawbacks are even more pronounced when mass-producing such complex hole parts, resulting in very low output per unit time and significantly reduced production efficiency. Therefore, this utility model proposes a multi-insert design for integrated hole machining. Utility Model Content

[0003] The purpose of this invention is to address the problem that traditional complex hole machining processes are extremely cumbersome, resulting in very low output per unit time and significantly reduced production efficiency. The invention proposes a multi-blade integrated hole machining tool.

[0004] The technical solution of this utility model is as follows: A multi-blade integrated hole machining tool includes a tool body, one end of which is welded with two sets of first diamond cutting blades, which are symmetrically arranged on the outer side of the tool body. Each first diamond cutting blade has a finishing section. A second, third, and fourth diamond cutting blade are welded to the outer side of the tool body, and two sets of each are symmetrically arranged on the outer side of the tool body. A connecting rod is located at the end of the tool body away from the first diamond cutting blades. The connecting rod is a regular square prism, and a connecting component is sleeved on the connecting rod. A locking mechanism is installed in the connecting component to lock the connecting component onto the outer ring of the connecting rod to prevent it from falling off.

[0005] Optionally, the first diamond cutting blade is used for rough reaming, and the first diamond cutting blade has a bottom cutting edge for scraping the surface. The finishing section is used for fine reaming, and the finishing section has a 45° reverse chamfer with a right angle side length of 0.5mm. The second diamond cutting blade has a 45° forward chamfer with a right angle side length of 1mm. The third diamond cutting blade has a 45° reverse chamfer with a right angle side length of 0.45mm. The fourth diamond cutting blade has a 45° forward chamfer with a right angle side length of 1.05mm.

[0006] Optionally, the connecting assembly includes a mounting sleeve slidably connected to the outer ring of the connecting rod, a transition plate being fixedly connected to the end of the mounting sleeve away from the tool body, and a mounting rod being installed on the side of the transition plate away from the mounting sleeve.

[0007] Optionally, the locking mechanism includes slots on both sides of the connecting rod, a locking plate slidably mounted on the slot, the locking plate slidably connected to the mounting sleeve, the locking plate being arranged in a "U" shape, a moving block slidably connected to the locking plate, the moving block slidably connected to the slot, and the moving block also slidably engaging with the mounting sleeve.

[0008] Optionally, both ends of the movable block are fixedly connected to limit blocks, and the slot is provided with a sliding groove corresponding to the limit block, and the limit block is slidably connected to the sliding groove position.

[0009] Optionally, a fixing block is fixedly connected in the slot, the fixing block is slidably engaged with the mounting sleeve, and a pull rod is slidably connected in the fixing block, one end of the pull rod being fixedly connected to the moving block.

[0010] Optionally, the fixed block has multiple sets of threaded rods connected by threads, and one end of each threaded rod is fitted with a positioning ring, which is fixedly connected to the side of the moving block away from the connecting rod.

[0011] In summary, this application includes at least one of the following beneficial technical effects:

[0012] This utility model, through the setting of a first diamond cutting blade, a second diamond cutting blade, a third diamond cutting blade, and a fourth diamond cutting blade, with each blade assigned to different processing content, enables complex hole processing to be completed in one go, which can reduce the tool change time in the production workshop and improve production efficiency.

[0013] Furthermore, by setting a locking mechanism, the connecting component is locked onto the connecting rod. Thus, when the tool body is connected to the power source through the chuck, different mounting rods on different connecting components can be replaced to adapt to different chucks, making the tool body securely installed and preventing vibration during machining from affecting accuracy.

[0014] In summary, this utility model reduces the waiting time between tool body replacements and processes, thereby significantly improving overall processing efficiency, increasing output per unit time, and enhancing production benefits. Attached Figure Description

[0015] Figure 1 A schematic diagram of a multi-blade integrated hole-machining tool is provided.

[0016] Figure 2 This is a structural diagram of the connecting components;

[0017] Figure 3 This is a cross-sectional structural diagram of the mounting sleeve;

[0018] Figure 4 This is a schematic diagram of the locking mechanism.

[0019] Figure label:

[0020] 1. First diamond cutting disc; 2. Finishing section; 3. Second diamond cutting disc; 4. Third diamond cutting disc; 5. Fourth diamond cutting disc; 6. Tool body; 61. Connecting rod;

[0021] 7. Locking mechanism; 71. Slot; 72. Plate; 73. Moving block; 74. Limiting block; 75. Slide groove; 76. Fixing block; 77. Pull rod; 78. Threaded rod; 79. Positioning ring;

[0022] 8. Connecting components; 81. Mounting sleeve; 82. Transition plate; 83. Mounting rod. Detailed Implementation

[0023] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0024] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0025] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] Example

[0029] like Figures 1 to 4 As shown, this utility model proposes a multi-blade integrated hole machining tool, comprising a tool body 6. Two sets of first diamond cutting blades 1 are welded to one end of the tool body 6, symmetrically arranged on the outer side of the tool body 6. Each first diamond cutting blade 1 has a finishing section 2. Two sets of second, third, and fourth diamond cutting blades 3 and 4 are welded to the outer side of the tool body 6 and symmetrically arranged. The tool body 6 is made of cemented carbide for high rigidity, and features a PCD material welding and a central internal cooling design, resulting in high machining efficiency and excellent surface roughness, significantly extending the tool body 6's lifespan. The first diamond cutting blade 1 is used for rough reaming and has a bottom cutting edge for scraping. The finishing section 2 is used for fine reaming and has a 45° reverse chamfer with a right-angle side length of 0.5mm. The second diamond cutting blade 3 has a 45° forward chamfer with a right-angle side length of 1mm. The third diamond cutting blade 4 has a 45° reverse chamfer with a right-angle side length of 0.45mm. The fourth diamond cutting blade 5 has a 45° forward chamfer with a right-angle side length of 1.05mm. Each blade is assigned a different machining function, allowing complex hole machining to be completed in one pass, reducing tool change time in the production workshop and improving production efficiency.

[0030] Furthermore, the aforementioned cutting tool also includes a connecting rod 61 disposed at the end of the cutting tool body 6 away from the first diamond cutting blade 1. The connecting rod 61 is configured as a regular square prism, and when the connecting rod 61 rotates, it drives the cutting tool body 6 to move synchronously. A connecting assembly 8 is sleeved on the connecting rod 61. The connecting assembly 8 includes a mounting sleeve 81 slidably connected to the outer ring of the connecting rod 61. When the mounting sleeve 81 rotates, it drives the connecting rod 61 to rotate synchronously, thereby driving the cutting tool body 6 to rotate. A transition plate 82 is fixedly connected to the end of the mounting sleeve 81 away from the cutting tool body 6. A mounting rod 83 is installed on the side of the transition plate 82 away from the mounting sleeve 81. The mounting rod 83 on different connecting assemblies 8 adopts different shapes, such as cylindrical, triangular prism, or square prism, to adapt to different chucks.

[0031] Furthermore, the aforementioned cutting tool also includes a locking mechanism 7 installed in the connecting assembly 8. The locking mechanism 7 is used to lock the connecting assembly 8 onto the outer ring of the connecting rod 61 to prevent it from falling off. The locking mechanism 7 includes slots 71 on both sides of the connecting rod 61. A locking plate 72 is slidably installed on the slots 71 and is slidably connected to the mounting sleeve 81. The locking plate 72 is U-shaped and is locked in the slots 71 to limit the mounting sleeve 81 and prevent it from slipping off. A moving block 73 is slidably connected to the locking plate 72 and is slidably connected to the slots 71. The moving block 73 also slides with the mounting sleeve 81, and the moving block 73, together with the locking plate 72, limits the mounting sleeve 81. Limiting blocks 74 are fixedly connected to both ends of the moving block 73. The slots 71 have grooves 75 corresponding to the limiting blocks 74. The limiting blocks 74 are slidably connected to the grooves 75, making the movement of the moving block 73 smooth. A fixing block 76 is fixedly connected to the slot 71. The fixing block 76 slides in conjunction with the mounting sleeve 81, facilitating the sliding of the fixing block 76 within the mounting sleeve 81 and limiting the sliding range of the clamping plate 72 within the mounting sleeve 81. A pull rod 77 is slidably connected to the fixing block 76. One end of the pull rod 77 is fixedly connected to the moving block 73, facilitating the movement of the moving block 73. Multiple threaded rods 78 are threadedly connected to the fixing block 76. A positioning ring 79 is fitted onto one end of each threaded rod 78. When the positioning ring 79 is tightened, it moves the moving block 73 closer to the connecting rod 61, and simultaneously, through a reaction force, clamps the clamping plate 72 into position in the slot 71. The positioning ring 79 is fixedly connected to the side of the moving block 73 away from the connecting rod 61 for positioning.

[0032] In this embodiment, during installation, by selecting the connecting component 8 corresponding to the chuck, pulling the pull rod 77 causes the moving block 73 to move smoothly under the limiting action of the limiting block 74 and the sliding groove 75, so that the moving block 73 moves to the position closest to the fixed block 76. The moving clamping plate 72 is integrated with the fixed block 76, so that the gap between the clamping plate 72 and the moving block 73 can pass through the connecting rod 61. The mounting sleeve 81 is put on the connecting rod 61, and the clamping plate 72 is moved so that the clamping plate 72 is locked in the position of the slot 71. Two sets of threaded rods 78 are installed and tightened. The threaded rods 78 drive the moving block 73 into the slot 71 for limiting. At the same time, the reaction force of the threaded rods 78 after tightening causes the clamping plate 72 to also press the position of the slot 71, so that the clamping plate 72 and the moving block 73 are locked in the position of the slot 71. At the same time, since the clamping plate 72 and the moving block 73 are slidably connected in the mounting sleeve 81, the mounting sleeve 81 is prevented from moving away from the tool body 6, so that the tool body 6 is firmly fixed.

[0033] The above specific embodiments are merely optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A multi-blade integrated hole-machining tool, characterized in that, include: The tool body (6) has two sets of first diamond cutting blades (1) welded to one end. The two sets of first diamond cutting blades (1) are symmetrically arranged on the outside of the tool body (6). The first diamond cutting blades (1) are provided with a fine cutting part (2). The second diamond cutting blade (3), the third diamond cutting blade (4) welded to the outside of the tool body (6), and the second diamond cutting blade (3), the third diamond cutting blade (4) and the fourth diamond cutting blade (5) are all provided in two sets and symmetrically arranged on the outside of the tool body (6); A connecting rod (61) is provided at the end of the tool body (6) away from the first diamond cutting disc (1). The connecting rod (61) is a regular square prism. A connecting component (8) is sleeved on the connecting rod (61). A locking mechanism (7) is installed in the connecting assembly (8) to lock the connecting assembly (8) on the outer ring of the connecting rod (61) to prevent it from falling off.

2. The multi-blade integrated hole-machining tool according to claim 1, characterized in that, The first diamond cutting blade (1) is used for rough reaming, and the first diamond cutting blade (1) has a bottom edge for scraping. The finishing part (2) is used for fine reaming. The finishing part (2) has a reverse chamfer of 45° and a right angle side length of 0.5mm. The second diamond cutting blade (3) has a forward chamfer of 45° and a right angle side length of 1mm. The third diamond cutting blade (4) has a reverse chamfer of 45° and a right angle side length of 0.45mm. The fourth diamond cutting blade (5) has a forward chamfer of 45° and a right angle side length of 1.05mm.

3. The multi-blade integrated hole-machining tool according to claim 2, characterized in that, The connecting assembly (8) includes a mounting sleeve (81) slidably connected to the outer ring of the connecting rod (61). A transition plate (82) is fixedly connected to one end of the mounting sleeve (81) away from the tool body (6). A mounting rod (83) is installed on the side of the transition plate (82) away from the mounting sleeve (81).

4. The multi-blade integrated hole-machining tool according to claim 3, characterized in that, The locking mechanism (7) includes slots (71) on both sides of the connecting rod (61). A card plate (72) is slidably installed on the slot (71). The card plate (72) is slidably connected to the mounting sleeve (81). The card plate (72) is arranged in the shape of a "U". A moving block (73) is slidably connected in the card plate (72). The moving block (73) is slidably connected to the slot (71). The moving block (73) also slides with the mounting sleeve (81).

5. The multi-blade integrated hole-machining tool according to claim 4, characterized in that, Both ends of the movable block (73) are fixedly connected to limit blocks (74), and the slot (71) is provided with a sliding groove (75) corresponding to the limit block (74), and the limit block (74) is slidably connected to the sliding groove (75).

6. The multi-blade integrated hole-machining tool according to claim 5, characterized in that, A fixing block (76) is fixedly connected in the slot (71). The fixing block (76) is slidably engaged with the mounting sleeve (81). A pull rod (77) is slidably connected in the fixing block (76). One end of the pull rod (77) is fixedly connected to the moving block (73).

7. The multi-blade integrated hole-machining tool according to claim 6, characterized in that, The fixed block (76) has multiple sets of threaded rods (78) threadedly connected. One end of each threaded rod (78) is fitted with a positioning ring (79), which is fixedly connected to the side of the moving block (73) away from the connecting rod (61).

Images