Automatic turnover mechanism based on plate shearing machine

Abstract

The utility model discloses an automatic turnover mechanism based on a plate shearing machine, and relates to the technical field of plate shearing machines, the automatic turnover mechanism based on the plate shearing machine comprises the plate shearing machine, a turnover assembly is arranged on the inner wall of the plate shearing machine, a conveying assembly is arranged on one side of the turnover assembly, a discharging assembly is arranged on one side of the conveying assembly, and the discharging assembly is arranged on the other side of the plate shearing machine. The overturning assembly comprises a V-shaped overturning plate and a transmission rod connected with the V-shaped overturning plate, and a servo motor is installed at one end of the transmission rod and installed on one side of the plate shearing machine. The conveying assembly comprises an electric conveying line, a guide plate is installed on the top face of the electric conveying line, and a limiting plate is arranged on the top face of the guide plate. Through the cooperation of the rotation angle of the V-shaped turning plate and the electric conveying line, the stability and compliance of plates in the conveying process are ensured, and inclination and damage of the plates are reduced. Buffer dampers on the storage plates effectively absorb impact force generated when the plates fall down.

Description

Technical Field

[0001] This utility model relates to the field of shearing machine technology, specifically to an automatic tipping mechanism based on a shearing machine. Background Technology

[0002] Shearing machines are commonly used equipment in the metal processing industry to cut metal sheets to predetermined dimensions. During the shearing process, the sheet is held in place and shearing force is applied, causing it to break apart. Traditional shearing machines typically require manual removal or flipping of the sheet after shearing.

[0003] In existing methods, the boards need to be manually flipped after being cut, which not only increases the labor intensity of the operators, but may also cause damage or tilting of the boards during the flipping process, affecting the quality of subsequent processing. Utility Model Content

[0004] This invention provides an automatic flipping mechanism based on a shearing machine, which has the advantages of automatic flipping and cooperating in collecting the sheet metal. This solves the problem that in existing applications, the sheet metal needs to be manually flipped after shearing, which not only increases the labor intensity of the operator, but may also cause damage or tilting of the sheet metal during the flipping process, affecting the quality of subsequent processing.

[0005] To achieve automatic flipping and facilitate the collection of sheet metal, this utility model provides the following technical solution: an automatic flipping mechanism based on a shearing machine, including a shearing machine, a flipping component is provided on the inner wall of the shearing machine, a conveying component is provided on one side of the flipping component, a discharge component is provided on one side of the conveying component, the flipping component includes a V-shaped flip plate and a transmission rod connected thereto, a servo motor is installed at one end of the transmission rod, and the servo motor is installed on one side of the shearing machine;

[0006] The conveying assembly includes an electric conveyor line, a guide plate is mounted on the top surface of the electric conveyor line, and a limit plate is provided on the top surface of the guide plate;

[0007] The emission assembly includes a receiving plate, an extension plate is installed on one side of the receiving plate, a storage plate is provided at the bottom of the receiving plate, and a storage plate for stacking materials is installed on the bottom surface of the storage plate.

[0008] As a preferred embodiment of this utility model, a processor is installed on one side of the shearing machine, a controller is installed on one side of the shearing machine, an inclined plate is provided on the upper side of the V-shaped flip plate, one side of the inclined plate is fixedly connected to one side of the inner wall of the shearing machine, an installation frame is provided on one side of the electric conveyor line, a cylinder is installed on the bottom surface of the extension plate, a return groove is opened on one side of the installation frame, a buffer damper is installed on the top surface of the installation frame, an infrared sensor is installed on the inner wall of the V-shaped flip plate, and an infrared sensor is installed on one side of the installation frame.

[0009] As a preferred embodiment of this utility model, one side of the servo motor is fixedly connected to one side of the shearing machine, the output end of the servo motor is fixedly connected to one end of the transmission rod, the outer surface of the transmission rod is movably and rotatably connected to the inner wall of the shearing machine, and the V-shaped flap is used to cooperate with the inclined plate to support the plate on the inner wall of the V-shaped flap.

[0010] As a preferred embodiment of this utility model, there are four infrared sensors, with two infrared sensors forming a group. One group of infrared sensors is installed on the inner wall of the middle part of the V-shaped flip plate, and one side of the inclined plate is fixedly connected to one side of the inner wall of the shearing machine. The other group of infrared sensors is installed equidistantly on both sides of the inner wall of the mounting frame.

[0011] In a preferred embodiment of this utility model, the electric conveyor line is located at the lower part of the V-shaped flap, the top surface of the electric conveyor line is fixedly connected to the bottom surface of the guide plate, and the bottom surface of the limiting plate is fixedly connected to the top surface of the guide plate.

[0012] As a preferred embodiment of this utility model, the mounting frame is disposed on one side of the electric conveyor line, and extension plates are symmetrically fixedly mounted on both sides of the mounting frame. The top surface and the bottom surface of the extension plates are fixedly connected to each other. The processor and the controller are electrically connected to each other. The infrared sensor and the processor are electrically connected to each other. The cylinder and the controller are electrically connected to each other. The controller and the servo motor are electrically connected to each other.

[0013] As a preferred technical solution of this utility model, the extended end of the cylinder is fixedly connected to one side of the receiving plate, and the two sides of the mounting frame are provided with return grooves that cooperate with the receiving plate. Four buffer dampers are fixedly installed at equal intervals on the top surface of the inner wall of the mounting frame, and the top surface of the buffer dampers is fixedly connected to the bottom surface of the placement plate.

[0014] Compared with the prior art, this utility model provides an automatic tipping mechanism based on a shearing machine, which has the following beneficial effects:

[0015] This automatic tipping mechanism, based on a shearing machine, achieves a fully automated process from shearing, tipping, conveying, to discharge of sheet metal, significantly improving production efficiency. The rotation angle of the V-shaped tipping plate and the coordination with the electric conveyor line ensure the stability and compliance of the sheet metal during conveying, reducing tilting and damage. The buffer damping on the shelf effectively absorbs the impact force of the falling sheet metal, further protecting its quality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the external structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the external structure of this utility model from another angle;

[0018] Figure 3 This is a schematic diagram of the tilting component structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the conveying component structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the emission component structure of this utility model;

[0021] Figure 6 This utility model provides Figure 3 Enlarged schematic diagram of section A in the middle;

[0022] Figure 7 This utility model provides Figure 5 Enlarged schematic diagram of part B in the middle.

[0023] In the diagram: 1. Shearing machine; 2. Processor; 3. Controller; 4. Infrared sensor; 5. Tilting assembly; 50. Servo motor; 51. Transmission rod; 52. V-shaped flap; 53. Inclined plate; 6. Conveying assembly; 60. Electric conveyor line; 61. Guide plate; 62. Limiting plate; 7. Discharge assembly; 70. Mounting frame; 71. Extension plate; 72. Cylinder; 73. Receiving plate; 74. Return groove; 75. Buffer damping; 76. Storage plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0025] Please see Figures 1-4This utility model discloses an automatic tipping mechanism based on a shearing machine. The shearing machine 1 has a tipping component 5 on its inner wall, a conveying component 6 on one side of the tipping component 5, and a discharge component 7 on one side of the conveying component 6. The tipping component 5 includes a V-shaped tipping plate 52 and a transmission rod 51 connected to it. A servo motor 50 is installed at one end of the transmission rod 51 and is installed on one side of the shearing machine 1.

[0026] The conveying assembly 6 includes an electric conveyor line 60, a guide plate 61 is mounted on the top surface of the electric conveyor line 60, and a limit plate 62 is provided on the top surface of the guide plate 61.

[0027] The emission assembly 7 includes a receiving plate 73, an extension plate 71 is installed on one side of the receiving plate 73, a storage plate 76 is provided at the bottom of the receiving plate 73, and a storage plate 76 is installed on the bottom surface of the storage plate 76 to accommodate the stacking of the plates.

[0028] A processor 2 is installed on one side of the shearing machine 1, a controller 3 is installed on one side of the shearing machine 1, an inclined plate 53 is provided on the upper side of the V-turn plate 52, one side of the inclined plate 53 is fixedly connected to one side of the inner wall of the shearing machine 1, an installation frame 70 is provided on one side of the electric conveyor line 60, a cylinder 72 is installed on the bottom surface of the extension plate 71, a return groove 74 is opened on one side of the installation frame 70, a buffer damper 75 is installed on the top surface of the installation frame 70, an infrared sensor 4 is installed on the inner wall of the V-turn plate 52, and an infrared sensor 4 is installed on one side of the installation frame 70.

[0029] One side of the servo motor 50 is fixedly connected to one side of the shearing machine 1. The output end of the servo motor 50 is fixedly connected to one end of the transmission rod 51. The outer surface of the transmission rod 51 is movably and rotatably connected to the inner wall of the shearing machine 1. The V-shaped flip plate 52 is used to cooperate with the inclined plate 53 to support the plate on the inner wall of the V-shaped flip plate 52.

[0030] The sheet metal is sheared in the shearing machine 1 and slides into the inner wall of the V-shaped flap 52 via the inclined plate 53. The infrared sensor 4 installed on the inner wall of the V-shaped flap 52 detects the entry of the sheet metal and transmits the signal to the processor 2. The processor 2 controls the servo motor 50 to rotate via the controller 3, which drives the transmission rod 51 and the V-shaped flap 52 to rotate to a position parallel to or slightly higher than the electric conveyor line 60. Example 2

[0031] Based on the above embodiment 1, please refer to Figures 5-7 There are four infrared sensors 4, with two infrared sensors 4 forming a group. One group of infrared sensors 4 is installed on the inner wall of the middle part of the V-flip plate 52. One side of the inclined plate 53 is fixedly connected to one side of the inner wall of the shearing machine 1. The other group of infrared sensors 4 is installed at equal intervals on both sides of the inner wall of the mounting frame 70.

[0032] The electric conveyor line 60 is located at the lower part of the V-shaped flap 52. The top surface of the electric conveyor line 60 is fixedly connected to the bottom surface of the guide plate 61, and the bottom surface of the limiting plate 62 is fixedly connected to the top surface of the guide plate 61.

[0033] Mounting frame 70 is set on one side of electric conveyor line 60. Extension plates 71 are symmetrically fixed on both sides of mounting frame 70. The top surface and bottom surface of extension plate 71 are fixedly connected to each other. Processor 2 and controller 3 are electrically connected to each other. Infrared sensor 4 and processor 2 are electrically connected to each other. Cylinder 72 and controller 3 are electrically connected to each other. Controller 3 and servo motor 50 are electrically connected to each other.

[0034] The extended end of the cylinder 72 is fixedly connected to one side of the receiving plate 73. The two sides of the mounting frame 70 are provided with return grooves 74 that cooperate with the receiving plate 73. Four buffer dampers 75 are fixedly installed at equal intervals on the top surface of the inner wall of the mounting frame 70. The top surface of the buffer dampers 75 is fixedly connected to the bottom surface of the shelf 76.

[0035] The sheet material slides from the V-shaped flap 52 onto the guide plate 61 of the electric conveyor line 60, where it is positioned by the limiting plate 62 to prevent tilting. The electric conveyor line 60 starts, conveying the sheet material to the top surface of the receiving plate 73 without tilting. When the sheet material contacts the receiving plate 73, the infrared sensor 4 installed on the inner wall of the mounting frame 70 is disconnected, and the signal is transmitted to the processor 2. The processor 2 controls the cylinder 72 to retract via the controller 3, the receiving plate 73 retracts, and the sheet material falls due to loss of support. The sheet material falls onto the placement plate 76, and due to the action of the buffer damper 75, the placement plate 76 sinks a certain distance, absorbing the impact force of the falling sheet material.

[0036] The working principle and usage process of this utility model are as follows: The shearing machine 1 and its internal tilting assembly 5, conveying assembly 6, and discharging assembly 7 are all in their initial state. The V-shaped tilting plate 52 is in an inclined state, ready to receive the sheet metal cut from the shearing machine. The electric conveyor line 60 is in a standby state, and the guide plate 61 and the limiting plate 62 are ready to guide the sheet metal. The receiving plate 73 is in an extended state under the action of the cylinder 72, and the placement plate 76 is in its initial position under the support of the buffer damping 75.

[0037] Sheet cutting and flipping: The sheet metal is cut off in the shearing machine 1 and slides into the inner wall of the V-turn plate 52 via the inclined plate 53. The infrared sensor 4 installed on the inner wall of the V-turn plate 52 detects the entry of the sheet metal and transmits the signal to the processor 2. The processor 2 controls the servo motor 50 to rotate via the controller 3, which drives the transmission rod 51 and the V-turn plate 52 to rotate to a position parallel to or slightly higher than the electric conveyor line 60.

[0038] Sheet material conveying: The sheet material slides from the V-turn plate 52 onto the guide plate 61 of the electric conveyor line 60, where it is positioned by the limiting plate 62 to prevent tilting. The electric conveyor line 60 starts, conveying the sheet material to the top surface of the receiving plate 73 in a compliant and tilt-free manner.

[0039] Sheet material discharge: When the sheet material comes into contact with the receiving plate 73, the infrared sensor 4 installed on the inner wall of the mounting frame 70 is disconnected, and the signal is transmitted to the processor 2. The processor 2 controls the cylinder 72 to retract via the controller 3, the receiving plate 73 retracts, and the sheet material falls due to loss of support. The sheet material falls onto the placement plate 76, and due to the action of the buffer damper 75, the placement plate 76 sinks a certain distance to absorb the impact force of the falling sheet material.

[0040] Continuous processing: As processing continues, the number of boards on the shelf 76 gradually increases. Under the combined action of the buffer damping 75 and the weight of the boards, the shelf 76 continues to move downward, maintaining a suitable distance between the receiving plate 73 and the shelf 76.

Claims

1. An automatic tipping mechanism based on a shearing machine, comprising a shearing machine (1), characterized in that: The inner wall of the shearing machine (1) is provided with a tilting component (5), a conveying component (6) is provided on one side of the tilting component (5), and a discharge component (7) is provided on one side of the conveying component (6). The tilting component (5) includes a V-shaped tilting plate (52) and a transmission rod (51) connected to it. A servo motor (50) is installed at one end of the transmission rod (51), and the servo motor (50) is installed on one side of the shearing machine (1). The conveying assembly (6) includes an electric conveyor line (60), a guide plate (61) is mounted on the top surface of the electric conveyor line (60), and a limit plate (62) is provided on the top surface of the guide plate (61). The emission assembly (7) includes a receiving plate (73), an extension plate (71) is installed on one side of the receiving plate (73), a storage plate (76) is provided at the lower part of the receiving plate (73), and a storage plate (76) is installed on the bottom surface of the storage plate (76) to accommodate the stacking of the plates.

2. The automatic tipping mechanism based on a shearing machine according to claim 1, characterized in that: A processor (2) is installed on one side of the shearing machine (1), a controller (3) is installed on one side of the shearing machine (1), an inclined plate (53) is provided on the upper side of the V-flip plate (52), one side of the inclined plate (53) is fixedly connected to one side of the inner wall of the shearing machine (1), an installation frame (70) is provided on one side of the electric conveyor line (60), a cylinder (72) is installed on the bottom surface of the extension plate (71), a return groove (74) is opened on one side of the installation frame (70), a buffer damper (75) is installed on the top surface of the installation frame (70), an infrared sensor (4) is installed on the inner wall of the V-flip plate (52), and an infrared sensor (4) is installed on one side of the installation frame (70).

3. The automatic tipping mechanism based on a shearing machine according to claim 1, characterized in that: One side of the servo motor (50) is fixedly connected to one side of the shearing machine (1). The output end of the servo motor (50) is fixedly connected to one end of the transmission rod (51). The outer surface of the transmission rod (51) is movably and rotatably connected to the inner wall of the shearing machine (1). The V-shaped flap (52) is used to cooperate with the inclined plate (53) to support the plate on the inner wall of the V-shaped flap (52).

4. The automatic tipping mechanism based on a shearing machine according to claim 2, characterized in that: There are four infrared sensors (4), and each pair of infrared sensors (4) forms a group. One group of infrared sensors (4) is installed on the inner wall of the middle part of the V-flip plate (52). One side of the inclined plate (53) is fixedly connected to one side of the inner wall of the shearing machine (1). The other group of infrared sensors (4) is installed at equal intervals on both sides of the inner wall of the mounting frame (70).

5. The automatic tipping mechanism based on a shearing machine according to claim 1, characterized in that: The electric conveyor line (60) is located at the lower part of the V-shaped flap (52). The top surface of the electric conveyor line (60) is fixedly connected to the bottom surface of the guide plate (61), and the bottom surface of the limiting plate (62) is fixedly connected to the top surface of the guide plate (61).

6. The automatic tipping mechanism based on a shearing machine according to claim 2, characterized in that: The mounting frame (70) is located on one side of the electric conveyor line (60). Extension plates (71) are symmetrically fixedly installed on both sides of the mounting frame (70). The top surface of the extension plate (71) and the bottom surface of the extension plate (71) are fixedly connected to each other. The processor (2) and the controller (3) are electrically connected to each other. The infrared sensor (4) and the processor (2) are electrically connected to each other. The cylinder (72) and the controller (3) are electrically connected to each other. The controller (3) and the servo motor (50) are electrically connected to each other.

7. An automatic tipping mechanism based on a shearing machine according to claim 6, characterized in that: The extended end of the cylinder (72) is fixedly connected to one side of the receiving plate (73). The mounting frame (70) has return grooves (74) on both sides that cooperate with the receiving plate (73). Four buffer dampers (75) are fixedly installed at equal intervals on the top surface of the inner wall of the mounting frame (70). The top surface of the buffer dampers (75) is fixedly connected to the bottom surface of the shelf (76).

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