Bar sawing and supporting device for plunger production

By designing a rod sawing support device for plunger production, the problem of insufficient support during rod sawing in the existing technology was solved, realizing the stability and safety of the rod sawing process, ensuring that the sawed rod does not warp, and improving operational safety.

CN223889064UActive Publication Date: 2026-02-10CHANGZHOU HAOLAIZE MASCH CO LTD
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Patent Information

Application Number
CN202520409425.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-10
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing plunger production equipment lacks effective support for the bottom of the bar during the sawing process, making sawing difficult and causing the sawed bar to easily warp, posing a safety hazard.

Method used

A bar sawing support device was designed, comprising a sawing table, a limiting seat, a clamping bar, a side limiting mechanism, and an end support mechanism. The clamping seat, support seat, and limiting rod effectively support and fix the bar, ensuring stability and safety during the sawing process.

Benefits of technology

It effectively supports the bar stock during the sawing process, preventing one end of the bar stock from sagging or tilting after sawing, thus improving the safety and ease of operation of the equipment.

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Abstract

The utility model relates to the technical field of plunger production, in particular to a bar saw cutting bearing device for plunger production, which comprises a saw cutting table, a limit seat, a clamping strip, a side limit mechanism, a guide pipe and an end supporting mechanism, the limit seat is fixedly connected with two ends of the top of the saw cutting table, the clamping strip is fixedly arranged on the inner side of the limit seat, and the side limit mechanism is fixedly connected with the guide pipe. According to the bar sawing and bearing device, the bottom of a bar is effectively supported, the position of the side limiting mechanism can be adjusted according to the diameter of the bar, the side limiting mechanism is effectively fixed, and the bar sawing and bearing device is convenient to use, high in practicability and high in practicability. The supporting height of the end supporting mechanism can be adjusted, the top of the supporting mechanism makes contact with the bottom of the non-saw-cutting end of the bar, the situation that one end falls down or even the bar rolls down after saw cutting is avoided, and the use safety of equipment is improved.
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Description

Technical Field

[0001] This utility model relates to the field of plunger manufacturing technology, and in particular to a rod sawing support device for plunger manufacturing. Background Technology

[0002] A plunger is a mechanical part, usually cylindrical, used in hydraulic systems such as hydraulic cylinders and plunger pumps to transfer and convert energy through reciprocating motion. For example, in a plunger pump, the plunger's movement generates pressure, transporting fluid from a low-pressure area to a high-pressure area.

[0003] The raw material for plunger production is generally cylindrical bar stock. Depending on the required plunger size, the bar stock needs to be sawn to a fixed length. The sawing process not only requires limiting and fixing the bar stock, but also requires effective support at the bottom of the bar stock to create a large gap between it and the sawing table surface, so as to facilitate the movement of the sawing tool. Existing clamping devices only focus on limiting and fixing the bar stock, and do not pay attention to supporting its bottom. This makes it difficult for the tool to saw at the bottom of the bar stock, affecting the processing work. Furthermore, the lack of necessary support after sawing the bar stock can easily cause one end to tilt up, making it difficult to remove the material and posing certain safety hazards. Utility Model Content

[0004] This utility model addresses the deficiencies in the prior art by providing a rod sawing support device for plunger production.

[0005] This utility model is achieved through the following technical solution:

[0006] A rod sawing support device for plunger production includes a sawing table, a limiting seat, a locking strip, a side limiting mechanism, a guide tube, and an end support mechanism. The limiting seat is fixedly connected to both ends of the top of the sawing table. The locking strip is fixedly disposed inside the limiting seat. The side limiting mechanism is locked at the top of the locking strip. The guide tube is fixedly disposed inside the locking strip. The end support mechanism is locked inside the guide tube. The side limiting mechanism includes a locking seat, a support seat, and a limiting rod. The support seat is fixedly disposed at the top of the locking seat, and the limiting rod is locked at the outside of the locking seat.

[0007] In a preferred embodiment of this utility model, the end support mechanism includes a guide rod, a sliding seat, a roller, a tube, a screw, a limiting nut, and a locking block. The sliding seat is fixedly disposed at one end of the guide rod, the roller is movably connected to the inner bottom of the sliding seat, the tube is fixedly disposed at the top of the sliding seat, the screw is locked at the top of the tube, the limiting nut is threadedly connected to the screw, and the locking block is fixedly disposed at the top of the screw.

[0008] The end support mechanism mainly provides effective support for the non-cut end of the bar, ensuring that the bottom of the non-cut end is supported at the same height, thereby preventing the cut bar from falling.

[0009] In a preferred embodiment of the present invention, the top of the card strip is provided with a serrated card groove, and the inner side of the top of the card seat is provided with a card tooth that cooperates with it.

[0010] After the teeth on the inner side of the top of the card holder engage with the serrated groove on the top of the card strip, the support seat is effectively prevented from moving to both sides due to pressure from the bar stock, thus ensuring the support effect of the support seat.

[0011] In a preferred embodiment of the present invention, the card holder surface and the card strip surface are provided with insertion holes that cooperate with the limiting insertion rod, and one end of the limiting insertion rod passes through the card holder and the card strip and extends to the outside of one side of the card holder;

[0012] By placing the limiting rod in the insertion hole on the surface of the card holder and the surface of the card strip, not only is it prevented from moving outward under pressure, but it is also prevented from tilting up the side limiting mechanism.

[0013] In a preferred embodiment of this utility model, the top of the insertion tube is provided with a locking hole that cooperates with the screw, and the bottom of the limiting nut contacts the upper surface of the insertion tube.

[0014] The beneficial effects of this utility model are:

[0015] This bar sawing support device provides effective support at the bottom of the bar. The position of the side limiting mechanism can be adjusted according to the bar diameter, and the side limiting mechanism can be effectively fixed, so that there is a reasonable gap between the bottom of the bar and the sawing table to facilitate sawing. The end support mechanism can adjust the support height so that the top of the support mechanism contacts the bottom of the non-sawed end of the bar, preventing one end from falling or even the bar from rolling down after sawing, thus improving the safety of equipment use. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the rod sawing support device for plunger production according to this utility model.

[0017] Figure 2 This is a schematic diagram of the side limiting mechanism of the rod sawing support device for plunger production according to this utility model.

[0018] Figure 3 This is a schematic diagram of the end support mechanism of the rod sawing support device for plunger production according to this utility model.

[0019] In the diagram: 1. Sawing table; 2. Limiting seat; 3. Clamping strip; 4. Side limiting mechanism; 41. Clamping seat; 42. Support seat; 43. Limiting rod; 5. Guide tube; 6. End support mechanism; 61. Guide rod; 62. Sliding seat; 63. Roller; 64. Insertion tube; 65. Screw; 66. Limiting nut; 67. Clamping block. Detailed Implementation

[0020] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. The directional terms mentioned in this utility model, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are only for reference to the accompanying drawings. Therefore, the directional terms used are for the purpose of explaining and understanding this utility model, and not for limiting this utility model.

[0021] like Figure 1-3 The illustrated rod sawing support device for plunger production includes a sawing table 1, a limiting seat 2, a clamping strip 3, a side limiting mechanism 4, a guide tube 5, and an end support mechanism 6. The limiting seat 2 is fixedly connected to the top two ends of the sawing table 1. The clamping strip 3 is fixedly disposed inside the limiting seat 2. The side limiting mechanism 4 is clamped on the top of the clamping strip 3. The guide tube 5 is fixedly disposed inside the clamping strip 3. The end support mechanism 6 is clamped inside the guide tube 5. The side limiting mechanism 4 includes a clamping seat 41, a support seat 42, and a limiting rod 43. The support seat 42 is fixedly disposed on the top of the clamping seat 41, and the limiting rod 43 is clamped on the outside of the clamping seat 41.

[0022] Specifically, the end support mechanism 6 includes a guide rod 61, a sliding seat 62, a roller 63, an insertion tube 64, a screw 65, a limiting nut 66, and a locking block 67. The sliding seat 62 is fixedly installed at one end of the guide rod 61. The roller 63 is movably connected to the inner bottom of the sliding seat 62. The insertion tube 64 is fixedly installed at the top of the sliding seat 62. The screw 65 is locked at the top of the insertion tube 64. The limiting nut 66 is threadedly connected to the screw 65. The locking block 67 is fixedly installed at the top of the screw 65. The top of the locking strip 3 has a serrated groove. The inner top of the locking seat 41 has a locking tooth that mates with it. The surface of the locking seat 41 and the surface of the locking strip 3 have insertion holes that mate with the limiting insertion rod 43. One end of the limiting insertion rod 43 passes through the locking seat 41 and the locking strip 3 and extends to the outside of one side of the locking seat 41. The top of the insertion tube 64 has a locking hole that mates with the screw 65. The bottom of the limiting nut 66 contacts the upper surface of the insertion tube 64.

[0023] In this embodiment, two sets of limiting seats 2 are provided on the top of the sawing table 1. The limiting seats 2 are fixed to the surface of the sawing table 1 by bolts. The locking strip 3 is fixedly set on the inner side of the limiting seat 2. Then, the side limiting mechanism 4 is adjusted according to the diameter of the bar. The bottom of the locking seat 41 is provided with a locking groove that cooperates with the locking strip 3. After the locking seat 41 is lifted upward, the position of the side limiting mechanism 4 can be adjusted on the top of the locking strip 3. After the locking seat 41 is lowered, the tooth groove at its bottom will engage with the locking teeth at the top of the locking strip 3, thereby preventing the support seat 42 from sliding on the surface of the locking strip 3 after being subjected to pressure. When the inner tooth groove at the top of the locking seat 41 engages with the locking teeth at the top of the locking strip 3, the insertion hole on the surface of the locking seat 41 and the surface of the locking strip 3 will be connected. In order to further achieve the fixing effect, the limiting insertion rod 43 is locked into the insertion hole to effectively prevent the side limiting mechanism 4 from moving backward or the end from tilting up.

[0024] Furthermore, the bar is lifted and placed on top of the support base 42. The sawing position is located between the two clamps 41. After the bar is placed, there is a certain gap between its bottom and the upper surface of the sawing table 1. At this time, the end support mechanism 6 is adjusted, and the sliding seat 62 is pulled outward. The roller 63 at the bottom of the sliding seat 62 facilitates the movement of the sliding seat 62. The guide rod 61, which is locked in the guide tube 5, guides the movement of the sliding seat 62 and supports one end of the guide rod 61. Then, the limiting nut 66 on the surface of the screw 65 is adjusted so that the screw 65 is locked to the top of the insertion tube 64 at a different depth until the top clamping block 67 of the screw 65 contacts the bottom outer side of the non-sawing end of the bar, thereby achieving a supporting effect. In this way, after the sawing equipment cuts the bar, the cut bar will not roll randomly and effectively prevent one end of the bar from tilting up, achieving an effective supporting effect. Moreover, the lifted bar is convenient for transportation.

[0025] It should be noted that the parts not covered in this utility model are the same as or can be implemented using existing technology; the various drives in this utility model can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, and motors in conjunction with connecting rods, guide rods, etc., and are not limited to the structures described in the specification and the drawings.

[0026] In the description of the embodiments of this utility model, unless otherwise expressly specified and limited, the terms "installed," "connected," "linked," "set up," "equipped with," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A rod sawing support device for plunger production, comprising a sawing table (1), a limiting seat (2), a clamping strip (3), a side limiting mechanism (4), a guide tube (5), and an end support mechanism (6), characterized in that: The limiting seat (2) is fixedly connected to the top two ends of the sawing table (1), the clamping strip (3) is fixedly set inside the limiting seat (2), the side limiting mechanism (4) is clamped on the top of the clamping strip (3), the guide tube (5) is fixedly set inside the clamping strip (3), and the end support mechanism (6) is clamped inside the guide tube (5). The side limiting mechanism (4) includes a card seat (41), a support seat (42) and a limiting rod (43). The support seat (42) is fixedly disposed on the top of the card seat (41), and the limiting rod (43) is engaged on the outside of the card seat (41).

2. The rod sawing support device for plunger production according to claim 1, characterized in that: The end support mechanism (6) includes a guide rod (61), a sliding seat (62), a roller (63), a tube (64), a screw (65), a limiting nut (66), and a locking block (67). The sliding seat (62) is fixedly disposed at one end of the guide rod (61). The roller (63) is movably connected to the inner bottom of the sliding seat (62). The tube (64) is fixedly disposed at the top of the sliding seat (62). The screw (65) is locked at the top of the tube (64). The limiting nut (66) is threadedly connected to the screw (65). The locking block (67) is fixedly disposed at the top of the screw (65).

3. The rod sawing support device for plunger production according to claim 1, characterized in that: The top of the card strip (3) is provided with a serrated card groove, and the inner side of the top of the card seat (41) is provided with a card tooth that cooperates with it.

4. The rod sawing support device for plunger production according to claim 1, characterized in that: The card holder (41) and the card strip (3) have insertion holes that cooperate with the limiting rod (43). One end of the limiting rod (43) passes through the card holder (41) and the card strip (3) and extends to the outside of one side of the card holder (41).

5. The rod sawing support device for plunger production according to claim 2, characterized in that: The top of the insertion tube (64) is provided with a locking hole that mates with the screw (65), and the bottom of the limiting nut (66) contacts the upper surface of the insertion tube (64).