Novel full-automatic passivation machine
By designing a fully automatic passivation machine, the angle and position of the cutting tool are automatically adjusted, solving the problems of consistency and manual intervention in traditional passivation equipment, and achieving efficient and automated blade passivation treatment.
Patent Information
- Application Number
- CN202520437697.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Traditional passivation equipment cannot guarantee the consistency and multi-directional passivation of the blades, and requires a lot of manual intervention.
A novel fully automatic passivation machine was designed, comprising a fixed plate, a rotating plate, a passivation device, an inspection microscope, and a robotic arm. It automatically adjusts the angle and position of the cutting tools and uses a passivation brush plate to perform multi-directional passivation treatment.
This achieves consistent passivation of the blades, reduces manual intervention, and improves passivation efficiency and quality.
Smart Images

Figure CN223889591U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tool processing technical field, concretely is a novel full -automatic passivation machine. BACKGROUND
[0002] Tool is indispensable important tool in machining, and the performance of blade as the core component of tool directly influences machining efficiency and quality. Passivation process as the last step and the most critical step in tool production, its processing significance is very great, whether the tool is good to use, 90% depends on whether passivation process is reasonable.
[0003] Traditional passivation equipment has two kinds, one is passivated by manual feeling, and this process can be said that the produced blade is different every piece, and it is impossible to achieve consistency. The other is semi-automatic equipment, and passivation direction can only be single direction, and it needs to rely on a large number of manual adjustment product direction, brush disc height angle and the like. Therefore, a novel full -automatic passivation machine is provided to solve the problems in the above background technology. UTILITY MODEL CONTENTS
[0004] The utility model is aimed at providing a novel full -automatic passivation machine to solve the problems in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A novel full -automatic passivation machine, including fixed disc, the inside installation of fixed disc has rotary disc, a plurality of tool body clamps are rotatably connected on the rotary disc through roller shaft, the side of fixed disc is provided with passivation device, and the passivation brush disc is installed on the passivation device, and the passivation brush disc can passivate the tool held on tool body clamp.
[0007] As a further scheme of the utility model: wherein, the side of fixed disc is provided with detection microscope and mechanical arm.
[0008] As a further scheme of the utility model: wherein, the inside installation of fixed disc has speed regulating motor, and the output end of speed regulating motor drives rotary disc to rotate.
[0009] As a further scheme of the utility model: wherein, the passivation device includes passivation frame, the upper side of passivation frame is installed with fixed frame and first mobile frame and second mobile frame, and the inside of fixed frame and first mobile frame and second mobile frame is installed with screw thread screw rod and servo motor, and the servo motor drives screw thread screw rod to rotate, and the screw thread screw rod in fixed frame rotates and drives first mobile frame to slide, and the screw thread screw rod in first mobile frame rotates and drives second mobile frame to slide, and the screw thread screw rod in the inside of second mobile frame is connected with passivation brush disc.
[0010] As a further scheme of the utility model: wherein, the fixed frame and first mobile frame and second mobile frame are respectively set in X axis, Z axis and Y axis direction.
[0011] As a further scheme of the utility model: wherein, the fixed disc is provided with a plurality of tooth blocks at the round edge, the bottom side of the cutter body clamp is provided with a gear, and the gear is engaged with the tooth block.
[0012] Compared with the prior art, the utility model has the beneficial effects that:
[0013] The passivation device can passivate the cutter body clamp, and the cooperation of the fixed disc and the rotating disc can adjust the angle of the cutter on the cutter body clamp, so that the cutter can be passivated in multiple directions without frequent manual adjustment of the angle of the cutter. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 It is the overall structure schematic view in the utility model;
[0015] Fig. 2 It is the rotating disc structure schematic view in the utility model;
[0016] Fig. 3 It is the speed regulating motor structure schematic view in the utility model;
[0017] Fig. 4 It is the passivation device structure schematic view in the utility model;
[0018] The corresponding relationship between the annotations of the drawings and the component names in the drawings is as follows:
[0019] 1, fixed disc; 101, tooth block; 2, rotating disc; 201, cutter body clamp; 202, gear; 203, speed regulating motor; 3, detection microscope; 4, mechanical arm; 5, passivation device; 501, passivation brush disc; 502, threaded screw rod; 503, servo motor; 504, first mobile frame; 505, passivation frame; 506, fixed frame; 507, second mobile frame; 6, cutter. DETAILED DESCRIPTION
[0020] Please refer to Figs. 1-4 : a novel full-automatic passivation machine, including fixed disc 1, the inside of fixed disc 1 is installed with rotating disc 2, a plurality of cutter body clamps 201 are rotatably connected on rotating disc 2 through roller shaft, one side of fixed disc 1 is provided with passivation device 5, passivation device 5 is installed with passivation brush disc 501, and passivation brush disc 501 can passivate the cutter 6 clamped on cutter body clamp 201.
[0021] The passivation device 5 can passivate the tool 6 on the tool body fixture 201. When the tool 6 is passivated, it is first clamped by the tool body fixture 201. The internal structure of the tool body fixture 201 is the lathe tool body fixture in the prior art. The clamping wall inside the tool body fixture 201 can clamp the tool 6. For details, please refer to the lathe fixture. It will not be described in detail here.
[0022] Furthermore, the cooperation between the fixed disk 1 and the rotating disk 2 allows the tool 6 on the tool body fixture 201 to be in a rotating state. When the rotating tool 6 moves (the rotating disk 2 drives the tool 6 to make a circular motion), it will come into contact with the rotating passivation brush disk 501. When the brush on the rotating passivation brush disk 501 comes into contact with the tool 6, it can passivate the tool tip of the tool 6.
[0023] The passivation device 5 is also equipped with a passivation frame 505, which is equipped with a fixed frame 506, a first movable frame 504, and a second movable frame 507. The passivation brush 501 can be adjusted in position (X-axis, Z-axis, Y-axis) by the fixed frame 506, the first movable frame 504, and the second movable frame 507, so that the passivation brush 501 can be placed in different positions of the tool 6, thereby realizing the passivation treatment of the tool 6 in multiple directions by the passivation brush 501.
[0024] Preferably, a detection microscope 3 and a robotic arm 4 are provided on one side of the fixed disk 1, and a clamp is provided on the robotic arm 4.
[0025] The inspection microscope 3 allows for detailed observation of the condition of the cutting tool 6 on the tool holder 201, enabling random inspection. The results are displayed on an external screen, allowing the observer to determine whether the tool 6 has passed the pass-through test. If it does, the robotic arm 4 and its clamps can be used to remove the tool 6 from the tool holder 201, completing the unloading process.
[0026] Preferably, a speed-regulating motor 203 is installed inside the fixed disk 1. The output end of the speed-regulating motor 203 drives the rotating disk 2 to rotate. Multiple toothed blocks 101 are provided on the circular edge of the fixed disk 1. A gear 202 is installed on the bottom side of the tool holder 201, and the gear 202 meshes with the toothed blocks 101. During passivation treatment, the tool 6 is first placed inside the tool holder 201, and the tool holder 201 clamps the tool 6. When the tool holder 201 clamps the tool 6, the tail end of the tool 6 does not contact the inner bottom wall of the tool holder 201 to avoid damage to the tail end of some double-ended tools 6. Then start the speed regulating motor 203, which drives the rotating disk 2 to rotate. When the rotating disk 2 rotates, it will drive the tool body clamp 201 to rotate inside the fixed disk 1, so that the tool 6 on the tool body clamp 201 is connected to the passivation brush disk 501 on one side, and the passivation brush disk 501 passes the tool 6 one by one.
[0027] Furthermore, when the rotating disk 2 rotates, the gear 202 at the tail end of the tool body clamp 201 meshes with the tooth block 101, thereby enabling the tool body clamp 201 on the rotating disk 2 to complete its rotation, thereby driving the tool 6 to perform rotation processing. When the tool 6 rotates, it will continuously adjust the angle of the tool 6, so that when the passivation brush disk 501 performs passivation processing on the tool 6, no passivation dead angle will be generated, so that the entire circumference of the tool 6 (tool head) can be passivated without the need for manual adjustment of the position of the tool 6.
[0028] Preferably, the passivation device 5 includes a passivation frame 505. A fixed frame 506, a first movable frame 504, and a second movable frame 507 are mounted on the upper side of the passivation frame 505. A threaded screw 502 and a servo motor 503 are installed inside the fixed frame 506, the first movable frame 504, and the second movable frame 507. The servo motor 503 drives the threaded screw 502 to rotate. When the threaded screw 502 in the fixed frame 506 rotates, it drives the first movable frame 504 to slide. When the threaded screw 502 in the first movable frame 504 rotates, it drives the second movable frame 507 to slide. A passivation brush 501 is threadedly connected to the threaded screw 502 inside the second movable frame 507. The fixed frame 506, the first movable frame 504, and the second movable frame 507 are arranged in the X-axis, Z-axis, and Y-axis directions, respectively.
[0029] When the threaded screw 502 inside the fixed frame 506 rotates, it can drive the passivation brush 501 to move in the X-axis direction. When the threaded screw 502 inside the first moving frame 504 rotates, it drives the passivation brush 501 to move in the Z-axis direction. When the threaded screw 502 inside the second moving frame 507 rotates, it drives the passivation brush 501 to move in the Y-axis direction. This method can adjust the position of the passivation brush 501 so that the passivation brush 501 is as close as possible to the tool 6, thereby facilitating the passivation brush 501 to passivate the tool 6.
[0030] Furthermore, a drive motor is installed inside the passivation brush disk 501, which can drive the passivation brush disk 501 to rotate, so that the passivation brush disk 501 can passivate the tool 6.
[0031] Specifically, the passivation brush 501 is bolted to the output end of the drive motor via a flange. When the passivation brush 501 is damaged, it can be replaced.
[0032] Working principle: During passivation, the tool 6 is first placed inside the tool holder 201, clamping the tool 6. When clamping the tool 6, the tail end of the tool 6 is not in contact with the bottom wall of the tool holder 201 to avoid damage to the tail end of some double-ended tools 6. Then, the speed-regulating motor 203 is started, causing the rotating disk 2 to rotate. The rotation of the rotating disk 2 causes the tool holder 201 to rotate inside the fixed disk 1, thus allowing the tool 6 on the tool holder 201 to move in and out of contact with the tool 6. The passivation brush 501 on the side is connected to the passivation brush 501. The passivation brush 501 passesivates the tool 6 one by one. When the rotating disk 2 rotates, the gear 202 at the tail end of the tool body clamp 201 meshes with the tooth block 101, so that the tool body clamp 201 on the rotating disk 2 can complete the rotation, thereby driving the tool 6 to rotate. When the tool 6 rotates, the angle of the tool 6 will be continuously adjusted so that the passivation brush 501 will not produce a passivation dead angle when passingivating the tool 6. The entire circumference of the tool 6 (tool head) can be passivated without the need for manual adjustment of the position of the tool 6.
[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A novel fully automatic passivation machine, characterized in that, The device includes a fixed disk (1), inside which a rotating disk (2) is installed. Multiple tool holders (201) are rotatably connected to the rotating disk (2) via rollers. A passivation device (5) is provided on one side of the fixed disk (1), and a passivation brush (501) is installed on the passivation device (5). The passivation brush (501) can passivate the tool (6) held on the tool holder (201).
2. The novel fully automatic passivation machine according to claim 1, characterized in that, A detection microscope (3) and a robotic arm (4) are provided on one side of the fixed disk (1).
3. The novel fully automatic passivation machine according to claim 1, characterized in that, The fixed disk (1) is equipped with a speed-regulating motor (203), and the output end of the speed-regulating motor (203) drives the rotating disk (2) to rotate.
4. A novel fully automatic passivation machine according to claim 1, characterized in that, The passivation device (5) includes a passivation frame (505). A fixed frame (506), a first movable frame (504), and a second movable frame (507) are installed on the upper side of the passivation frame (505). A threaded screw (502) and a servo motor (503) are installed inside the fixed frame (506), the first movable frame (504), and the second movable frame (507). The servo motor (503) drives the threaded screw (502) to rotate. When the threaded screw (502) in the fixed frame (506) rotates, it drives the first movable frame (504) to slide. When the threaded screw (502) in the first movable frame (504) rotates, it drives the second movable frame (507) to slide. A passivation brush (501) is threadedly connected to the threaded screw (502) inside the second movable frame (507).
5. A novel fully automatic passivation machine according to claim 4, characterized in that, The fixed frame (506), the first movable frame (504), and the second movable frame (507) are respectively arranged in the X-axis, Z-axis, and Y-axis directions.
6. A novel fully automatic passivation machine according to claim 3, characterized in that, The fixed disk (1) has multiple toothed blocks (101) on its round edge, and a gear (202) is installed on the bottom side of the tool holder (201), which meshes with the toothed blocks (101).