Graphite block abrasion line sliding mechanism

Abstract

The utility model discloses a graphite block abrasion line sliding mechanism, and relates to the field of graphite block machining. The device comprises the machine frame, the top of the machine frame is provided with the second sliding mechanism through the first sliding mechanism, the second sliding mechanism is arranged, the second sliding mechanism is connected with the first sliding seat through the bolt, and therefore installation, detachment and maintenance are convenient. The device is mainly composed of a second sliding rail seat, a second sliding rail, a second sliding seat, a rapid vertical clamp and an electric push rod, the second sliding rail seat supports a sliding platform, the second sliding rail ensures that the second sliding seat can move stably, the risk of strain is reduced through the combination of the second sliding rail and a sliding block, and due to the fact that the contact area is small and uniform, and the guide rail precision is adjustable, the production efficiency is improved. And the position of the graphite block is adjusted more accurately and efficiently due to the introduction of the electric push rod, so that automatic and accurate position adjustment is realized, and personal errors are reduced.

Description

Technical Field

[0001] This utility model relates to the field of graphite block processing, specifically a sliding mechanism for grinding the wear lines of graphite blocks. Background Technology

[0002] Grinding of graphite blocks refers to the process of using specific tools, such as diamond grinding wheels and equipment, to perform precisely controlled grinding operations on the surface of graphite blocks in order to form specific lines or patterns. This processing method is usually used in the precision manufacturing of graphite products to achieve specific design or functional requirements.

[0003] During the wear line machining process of graphite blocks, the processing equipment typically uses the two sides of a carbon brush as a guide to move the graphite block stably back and forth on the platform. However, this method of movement has some drawbacks. For example, when the carbon brush contacts and slides on the platform, the friction between the two, as well as the presence of tiny particles, impurities, or unevenness, can sometimes cause scratches on the carbon brush surface. These scratches manifest as scratches, wear, or localized dents on the carbon brush surface, affecting not only the aesthetics of the carbon brush but, more importantly, potentially impairing its performance. For instance, scratches may lead to poor contact between the carbon brush and corresponding components during subsequent use, affecting current conduction efficiency and even causing serious problems such as short circuits or open circuits. Furthermore, scratches may reduce the carbon brush's durability. Wear and tear increase maintenance costs and replacement frequency. Furthermore, during the wear line machining process on graphite blocks, when machining the two sides of the carbon brush, employees previously used their fingers to press down on the brush to ensure its stable back-and-forth movement on the platform. This method not only causes finger fatigue and soreness but may also lead to skin damage or occupational diseases such as tenosynovitis due to prolonged pressure and friction. This physical discomfort and potential health risks seriously affect employee work efficiency and processing quality. At the same time, the stability and accuracy of the fingers, as the direct operating tool, are limited by human physiological characteristics. During long working hours, employees may experience fatigue or lack of concentration, leading to unstable control of the carbon brush by their fingers, thus affecting processing accuracy and consistency. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide a sliding mechanism for grinding graphite block wear lines, so as to solve the technical problems of easy carbon brush damage, employee finger fatigue, and the impact on processing accuracy and consistency during the processing of graphite block wear lines.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a sliding mechanism for the wear line of a grinding graphite block, including a frame, with a second sliding mechanism mounted on the top of the frame via a first sliding mechanism. The first sliding mechanism includes a fixed frame, a first slide rail seat, and a first sliding seat. The second sliding mechanism includes a second slide rail seat, and the second slide rail seat is detachably connected to the first sliding seat via bolts.

[0006] The top of the second slide rail base is provided with two second slide rails, and the top of the two second slide rails are slidably connected to a second sliding seat via a slider. A quick vertical clamp is installed on the top of the second sliding seat.

[0007] By adopting the above technical solution, and through the combined design of the first and second sliding mechanisms on the top of the frame, the graphite block can be moved flexibly and positioned precisely during the processing.

[0008] Furthermore, an electric actuator is provided on one side of the rapid vertical clamp, and a push block is provided at the output end of the electric actuator.

[0009] By adopting the above technical solution, the electric push rod and push block set on one side of the rapid vertical fixture allow the position of the graphite block to be adjusted more precisely, meeting different processing needs and improving the flexibility and accuracy of processing.

[0010] Furthermore, the quick vertical clamp is used to hold the graphite block, and the electric actuator is used to adjust the position of the graphite block.

[0011] By adopting the above technical solution, a rapid vertical clamp is used to hold the graphite block, ensuring the stability of the graphite block during processing and avoiding processing errors caused by shaking or displacement. An electric actuator is used to further adjust the position of the graphite block, improving processing accuracy.

[0012] Furthermore, the first sliding mechanism includes a fixed frame, which is welded to the frame, and a first slide rail seat is welded to the outer surface of the fixed frame.

[0013] By adopting the above technical solution, the fixing frame of the first sliding mechanism is welded to the frame, ensuring the stability of the entire mechanism.

[0014] Furthermore, a first slide rail is provided on the outer surface of the first slide rail base, and a first slide seat is slidably connected on the first slide rail.

[0015] By adopting the above technical solution, the sliding connection between the first slide rail on the outer surface of the first slide rail seat and the first sliding seat enables the graphite block to move smoothly along the slide rail, thereby improving the continuity and stability of the processing.

[0016] Furthermore, an adjusting screw is provided at the bottom of the first sliding seat, and a rotating wheel is provided at the bottom of the adjusting screw, the rotating wheel being used to rotate the adjusting screw.

[0017] By adopting the above technical solution, the design of the adjusting screw and rotary wheel at the bottom of the first sliding seat allows the operator to easily adjust the position of the first sliding seat by rotating the rotary wheel, achieving precise displacement control and improving the accuracy and efficiency of processing.

[0018] Furthermore, a detection grating is provided on one side of the first sliding mechanism, and the detection grating is used to monitor the displacement of the first sliding block in real time.

[0019] By adopting the above technical solution, the detection grating set on one side of the first sliding mechanism can monitor the displacement of the first sliding seat in real time, ensure the positional accuracy during the processing, detect and correct any deviations in a timely manner, and further improve the processing precision and stability.

[0020] Furthermore, a control panel is detachably connected to the rear end of the frame via a mounting rod.

[0021] By adopting the above technical solution, the control panel connected to the rear of the frame via a mounting rod can be easily detached, allowing operators to conveniently control the operation of the entire mechanism, including starting and stopping the motor and extending and retracting the electric actuator, thus improving the convenience and safety of operation.

[0022] Furthermore, the first sliding mechanism is provided in two sets, one of which has a fixed base on one side and a motor on the top of the fixed base. The output end of the motor is detachably connected to a diamond grinding wheel machine via a connecting rod.

[0023] By adopting the above technical solution, the first sliding mechanism is provided in two sets, one of which is equipped with a motor and a diamond grinding wheel, realizing automated processing.

[0024] In summary, the present invention has the following main advantages:

[0025] 1. This utility model incorporates a second sliding mechanism, which is connected to the first sliding seat via bolts, facilitating installation, disassembly, and maintenance. It mainly consists of a second slide rail seat, a second slide rail, a second sliding seat, a quick vertical clamp, and an electric actuator. The second slide rail seat provides support for the sliding platform, while the second slide rail ensures smooth movement of the second sliding seat, reducing friction and wear, and improving processing accuracy and stability. Compared to traditional methods, the combination of the second slide rail and the slider reduces the risk of damage due to the small and uniform contact area. The guide rail accuracy is also adjustable. The second sliding seat serves as the support for the graphite block. The stability of the platform is crucial to the processing quality. The rapid vertical clamp can quickly hold the graphite block, ensuring its stability during processing. The introduction of the electric actuator makes the position adjustment of the graphite block more precise and efficient, realizing automated and precise position adjustment and reducing human error. In summary, by adding two second slide rails to the platform and installing sliders and second sliding seats on the guide rails, and using the rapid vertical clamp to hold the graphite block for processing, this innovative design not only successfully solves the problem of tearing in the traditional carbon brush processing, but also significantly improves the processing accuracy, stability and production efficiency.

[0026] 2. This utility model, through the setting of a first sliding mechanism and a detection grating, and the stable welding of the fixed frame to the machine frame, ensures the reliability of the entire mechanism, providing solid support for the processing of graphite blocks. At the same time, the sliding connection design between the first slide rail and the first sliding seat gives the graphite block flexible movement during the processing, easily meeting the needs of various processing positions. In addition, the adjusting screw and wheel equipped at the bottom of the first sliding seat allow the operator to easily adjust the position of the first sliding seat, achieving precise displacement control, thereby greatly improving the processing accuracy. More importantly, the introduction of the detection grating can monitor the displacement of the first sliding seat in real time, ensuring accurate positioning during the processing, timely detection and correction of any deviations, further enhancing the processing accuracy and stability. Attached Figure Description

[0027] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0028] Figure 2 This is a rear-view three-dimensional structural diagram of the present invention;

[0029] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A;

[0030] Figure 4 This utility model Figure 2 Enlarged structural diagram at point B.

[0031] In the diagram: 1. Frame; 2. Mounting rod; 3. Control panel; 4. Fixing base; 5. Motor; 6. Connecting rod; 7. Diamond grinding wheel; 8. First sliding mechanism; 801. Fixing frame; 802. First slide rail seat; 803. First slide rail; 804. First sliding seat; 805. Adjusting screw; 806. Rotary wheel; 9. Second sliding mechanism; 901. Second slide rail seat; 902. Second slide rail; 903. Second sliding seat; 904. Slider; 905. Quick vertical clamp; 906. Electric actuator; 907. Push block; 10. Detection grating. Detailed Implementation

[0032] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0033] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection", "linking", and "setting" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0035] The embodiments of this utility model will be described below based on its overall structure.

[0036] The sliding mechanism for the wear line of the grinding graphite block, such as Figures 1-4As shown, the device includes a frame 1. A second sliding mechanism 9 is mounted on the top of the frame 1 via a first sliding mechanism 8. The first sliding mechanism 8 includes a fixed frame 801, a first slide rail seat 802, and a first sliding seat 804. The second sliding mechanism 9 includes a second slide rail seat 901, which is detachably connected to the first sliding seat 804 via bolts. Two second slide rails 902 are provided on the top of the second slide rail seat 901. The tops of the two second slide rails 902 are slidably connected to a second sliding seat 903 via a slider 904. A quick vertical clamp 905 is mounted on the top of the second sliding seat 903. Through the ingenious combination of the first sliding mechanism 8 and the second sliding mechanism 9 on the top of the frame 1, a double-layer sliding effect is achieved. The detachable connection between the second slide rail seat 901 and the first sliding seat 804 via bolts not only enhances the flexibility of the structure but also facilitates subsequent maintenance, cleaning, and component replacement, reducing overall operation and maintenance costs.

[0037] See Figure 1 , Figure 2 , Figure 3 , Figure 4 An electric actuator 906 is provided on one side of the quick vertical clamp 905, and a push block 907 is provided at the output end of the electric actuator 906. The electric actuator 906 and its push block 907 arranged next to the quick vertical clamp 905 constitute a precise fine adjustment system. This design enables the graphite block to be quickly and precisely adjusted in position while clamping it, which greatly improves the positioning accuracy and operating efficiency in the processing process.

[0038] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The quick vertical clamp 905 is used to hold the graphite block, and the electric actuator 906 is used to adjust the position of the graphite block. That is, the clamp is used to firmly hold the graphite block to ensure processing stability, while the electric actuator is responsible for the fine position adjustment of the graphite block. This division of labor design not only ensures the processing quality, but also improves the work efficiency.

[0039] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The first sliding mechanism 8 includes a fixed frame 801, which is welded to the frame 1. A first slide rail seat 802 is welded to the outer surface of the fixed frame 801. The fixed frame 801 and the frame 1 in the first sliding mechanism 8 are connected by welding, which ensures the stability and durability of the entire mechanism. At the same time, the first slide rail seat 802 is also welded to the fixed frame, providing a solid support foundation for subsequent sliding operations and enhancing the overall rigidity of the mechanism.

[0040] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The outer surface of the first slide rail seat 802 is provided with a first slide rail 803, and a first sliding seat 804 is slidably connected to the first slide rail 803. The sliding connection design between the first slide rail 803 and the first sliding seat 804 enables the graphite block to achieve smooth and continuous displacement during the processing. This not only improves the smoothness of the processing, but also reduces wear caused by friction and extends the service life of the mechanism.

[0041] See Figure 1 , Figure 2 , Figure 3 , Figure 4 An adjusting screw 805 is provided at the bottom of the first sliding seat 804, and a rotating wheel 806 is provided at the bottom of the adjusting screw 805. The rotating wheel 806 is used to rotate the adjusting screw 805. The adjusting screw 805 and the rotating wheel 806 provided at the bottom of the first sliding seat 804 provide the operator with a convenient manual adjustment method. By rotating the rotating wheel, the displacement of the sliding seat can be precisely controlled, thereby realizing the fine adjustment of the position of the graphite block and improving the accuracy and flexibility of the processing.

[0042] See Figure 1 , Figure 2 , Figure 3 , Figure 4 A detection grating 10 is provided on one side of the first sliding mechanism 8. The detection grating 10 is used to monitor the displacement of the first sliding seat 804 in real time. The introduction of the detection grating 10 provides real-time and accurate feedback for the displacement monitoring of the first sliding seat 804. This design not only helps to detect and correct position deviations in the processing in a timely manner, but also effectively prevents processing accidents caused by position errors, thereby improving the safety and reliability of the processing.

[0043] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The rear end of the frame 1 is detachably connected to the control panel 3 via the mounting rod 2. The detachable connection between the rear end of the frame 1 and the control panel 3 via the mounting rod 2 makes the installation, disassembly and replacement of the control panel extremely convenient. This design not only facilitates daily maintenance and troubleshooting for operators, but also greatly improves the flexibility and maintainability of the entire mechanism.

[0044] See Figure 1 , Figure 2 , Figure 3 , Figure 4The first sliding mechanism 8 is provided in two sets. One of the first sliding mechanisms 8 is provided with a fixed base 4 on one side, and a motor 5 is provided on the top of the fixed base 4. The output end of the motor 5 is detachably connected to a diamond grinding wheel 7 through a connecting rod 6. By setting up two sets of first sliding mechanisms 8 and integrating the motor 5 and the diamond grinding wheel 7 on one set, the processing process is automated and efficient. At the same time, the detachable connection design between the motor and the grinding wheel makes it easy to quickly change grinding wheels of different specifications according to processing needs, further improving the flexibility and adaptability of processing. This dual-track parallel, automated processing design concept is an important manifestation of the modern manufacturing industry's pursuit of efficient and precise processing.

[0045] The implementation principle of this utility model is as follows: First, the fixing frame 801 of the first sliding mechanism 8 is welded to the top of the frame 1 to ensure stability. The first slide rail seat 802 is welded to the outer surface of the fixing frame 801. The second slide rail seat 901 of the second sliding mechanism 9 is detached and connected to the first slide seat 804 by bolts to facilitate subsequent installation, disassembly and maintenance. The control panel 3 is detached and connected to the rear end of the frame 1 by the mounting rod 2 for convenient operation.

[0046] Start the control panel 3, check whether the motor 5, electric push rod 906 and other equipment are working properly, adjust the detection grating 10 to ensure that the displacement of the first sliding seat 804 can be monitored in real time, start the quick vertical clamp 905 to quickly and accurately clamp the graphite block, and ensure that the graphite block will not shake or shift due to external force during the processing.

[0047] Rotate the rotating wheel 806, and drive the first sliding seat 804 to slide on the first slide rail 803 by adjusting the lead screw 805, thereby adjusting the front and rear position of the graphite block. Start the electric actuator 906, and push the graphite block through the push block 907 to adjust its up and down position.

[0048] Start motor 5, which drives diamond grinding wheel 7 to rotate via connecting rod 6, moving diamond grinding wheel 7 above graphite block to begin processing wear lines. During processing, the processing status can be monitored in real time via control panel 3, and the position of graphite block or processing parameters can be adjusted as needed.

[0049] All parts not covered in this utility model are the same as or can be implemented using existing technologies, and will not be described in detail here.

[0050] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A sliding mechanism for the wear line of a grinding graphite block, characterized in that: The system includes a frame (1), and a second sliding mechanism (9) is mounted on the top of the frame (1) via a first sliding mechanism (8). The first sliding mechanism (8) includes a fixed frame (801), a first slide rail seat (802), and a first sliding seat (804). The second sliding mechanism (9) includes a second slide rail seat (901), and the second slide rail seat (901) is detachably connected to the first sliding seat (804) by bolts. The top of the second slide rail seat (901) is provided with two second slide rails (902), and the top of the two second slide rails (902) is slidably connected to a second slide seat (903) via a slider (904). A quick vertical clamp (905) is installed on the top of the second slide seat (903).

2. The sliding mechanism for the wear line of the grinding graphite block according to claim 1, characterized in that: An electric actuator (906) is provided on one side of the rapid vertical clamp (905), and a push block (907) is provided at the output end of the electric actuator (906).

3. The sliding mechanism for the wear line of the grinding graphite block according to claim 2, characterized in that: The quick vertical clamp (905) is used to hold the graphite block, and the electric actuator (906) is used to adjust the position of the graphite block.

4. The sliding mechanism for the wear line of the grinding graphite block according to claim 1, characterized in that: The first sliding mechanism (8) includes a fixed frame (801), which is welded to the frame (1), and a first slide rail seat (802) is welded to the outer surface of the fixed frame (801).

5. The grinding graphite block wear line sliding mechanism according to claim 1, characterized in that: The outer surface of the first slide rail base (802) is provided with a first slide rail (803), and a first slide seat (804) is slidably connected on the first slide rail (803).

6. The grinding graphite block wear line sliding mechanism according to claim 1, characterized in that: The bottom of the first sliding seat (804) is provided with an adjusting screw (805), and the bottom of the adjusting screw (805) is provided with a rotating wheel (806), which is used to rotate the adjusting screw (805).

7. The sliding mechanism for the wear line of the grinding graphite block according to claim 1, characterized in that: A detection grating (10) is provided on one side of the first sliding mechanism (8), and the detection grating (10) is used to monitor the displacement of the first sliding seat (804) in real time.

8. The grinding graphite block wear line sliding mechanism according to claim 1, characterized in that: The control panel (3) is detachably connected to the rear end of the frame (1) via a mounting rod (2).

9. The grinding graphite block wear line sliding mechanism according to claim 1, characterized in that: The first sliding mechanism (8) is provided in two sets. One of the first sliding mechanisms (8) is provided with a fixed seat (4) on one side, and a motor (5) is provided on the top of the fixed seat (4). The output end of the motor (5) is detachably connected to a diamond grinding wheel (7) through a connecting rod (6).

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