Surface treatment equipment for aluminum material machining
By introducing a base, a movable support, and various drive components into the surface treatment equipment, convenient movement and multi-angle grinding of aluminum parts are achieved, solving the inconvenience of position and angle of existing equipment and improving grinding efficiency and range.
Patent Information
- Application Number
- CN202520559405.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-27
AI Technical Summary
Existing surface treatment equipment is not convenient to move around easily to grind aluminum parts, and multiple grinding heads cannot grind aluminum parts at the same time, which affects grinding efficiency and convenience.
The system employs components such as a base, a movable bracket, a support frame, a cylinder, a stepper motor, and a servo motor to enable convenient movement and positioning of aluminum parts and multi-angle grinding. The cylinder drives the U-shaped frame and electric wheels for center positioning and clamping, the servo motor drives the threaded rod to move the grinding head, and the stepper motor drives the synchronous belt pulley assembly to rotate the grinding head, achieving multi-angle flipping.
It improves the ease of moving and grinding the surface treatment equipment, enhances the efficiency of using multiple grinding heads, expands the grinding range, and improves the surface treatment efficiency of aluminum parts.
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Figure CN223889696U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of surface treatment equipment technology, specifically to a surface treatment equipment for aluminum processing. Background Technology
[0002] Aluminum processing is the process of transforming aluminum billets into industrial materials through plastic processing methods (such as rolling, extrusion, stretching, forging, etc.). This process is widely used in construction, transportation, electronics and other fields. Sandblasting increases surface roughness to enhance coating adhesion; mechanical or electrolytic polishing can achieve a mirror finish. Aluminum processing is developing towards higher efficiency and precision, and technological innovation continues to drive its application expansion in high-end fields such as aerospace and new energy.
[0003] For example, the workpiece surface treatment equipment disclosed in the authorization announcement number CN106425827B includes a frame, a first adjusting arm, a second adjusting arm, a drive mechanism, a polishing disc, a grinding table and a lighting device. The first adjusting arm is pivotally connected to the frame, and the second adjusting arm is hinged to the first adjusting arm. The drive mechanism includes a drive motor and a telescopic component. The polishing disc is disposed at the end of the telescopic component and connected to the rotor of the drive motor through a drive shaft passing through the telescopic component.
[0004] While it solves the technical problem of polishing slurry easily flowing out of the worktable during processing and improves the hygiene of the working environment, thereby improving the efficiency of grinding and polishing; in addition, with the help of the light guide, the lighting fixture can be moved to the area that needs to be illuminated, which improves the grinding and polishing efficiency when the brightness of the working environment is low.
[0005] However, this does not solve the problem that existing surface treatment equipment of this type is generally not conducive to convenient movement for grinding aluminum parts, is not convenient for grinding aluminum parts with multiple grinding heads, affects the grinding efficiency of the surface treatment equipment, and is inconvenient to grind at convenient rotation angles, which affects the grinding range and the convenience of multi-angle grinding of aluminum parts by surface treatment equipment. Utility Model Content
[0006] The purpose of this utility model is to provide a surface treatment equipment for aluminum processing, so as to solve the problems mentioned in the background art, such as the inconvenience of moving the surface treatment equipment to grind aluminum parts, the inconvenience of using multiple grinding heads to grind aluminum parts, which affects the grinding efficiency of the surface treatment equipment, the inconvenience of rotating at convenient angles to grind, which affects the grinding range, and the inconvenience of multi-angle grinding of aluminum parts by the surface treatment equipment.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a surface treatment device for aluminum processing, comprising a base and a movable support. The movable support is mounted on the top of the base, and a support frame is provided on the outside of the movable support. A support block is slidably mounted on the surface of the support frame. A first cylinder is mounted on the side wall of the support block, and a second cylinder is mounted on the top of the support frame. The output end of the second cylinder passes through the support frame and connects to the support block. A connecting block is mounted on the output end of the first cylinder. A connecting plate is mounted on the side wall of the connecting block away from the first cylinder. A stepper motor is mounted on the top of the connecting plate. Two sets of grinding head bodies are provided on the outside of the connecting plate, and one set of grinding head bodies... A first rotating shaft is installed at the top of the base, and a second rotating shaft is installed at the top of the other set of grinding head bodies. Both the first and second rotating shafts extend into the interior of the connecting plate and are movably connected thereto. A base plate is installed on the side of the base away from the movable support. A flip plate is provided on the outside of the base plate. A circular frame is installed on the side wall of the flip plate. Three sets of electric wheels with equal spacing are provided inside the circular frame. A servo motor is installed on the side wall of the movable support. A threaded rod is installed at the output end of the servo motor. The threaded rod extends into the interior of the movable support and is movably connected thereto. A threaded block is fitted on the surface of the threaded rod. The threaded rod and the threaded block are threadedly connected. The threaded block is connected to the support frame.
[0008] Preferably, the output end of the stepper motor is equipped with a support shaft, and the support shaft extends into the interior of the connecting plate. The surface of the support shaft inside the connecting plate is fitted with a first synchronous pulley assembly.
[0009] Preferably, the end of the first synchronous pulley assembly away from the support shaft is connected to the first rotating shaft, and a second synchronous pulley assembly is fitted onto the surface of the support shaft below the first synchronous pulley assembly.
[0010] Preferably, the end of the second synchronous pulley assembly away from the support shaft is connected to the second rotating shaft.
[0011] Preferably, a third cylinder is symmetrically and movably mounted on the top of the base plate, and a first shaft is movably mounted on the output end of the third cylinder. The third cylinder is movably connected to the tilting plate through the first shaft.
[0012] Preferably, a rotating shaft is movably mounted on the side of the flip plate away from the first axis, and the flip plate is movably connected to the base plate through the rotating shaft.
[0013] Preferably, three sets of fourth cylinders are installed at equal intervals on the side wall of the circular frame, and each of the fourth cylinders has a U-shaped frame installed at its output end.
[0014] Preferably, the surface of the U-shaped frame is movably equipped with support columns, and the support columns are all connected to electric wheels.
[0015] Compared with the prior art, the beneficial effects of this utility model are: the surface treatment equipment not only realizes the convenient movement of the surface treatment equipment to grind aluminum parts, and facilitates the grinding of aluminum parts by multiple grinding heads, thus improving the grinding efficiency of the surface treatment equipment, but also realizes the convenient rotation angle of the surface treatment equipment for grinding, increasing the grinding range and improving the convenience of multi-angle grinding of aluminum parts by the surface treatment equipment.
[0016] The aluminum material is placed between multiple sets of electric wheels. The fourth cylinder drives the U-shaped frame to move, which in turn moves the support column and electric wheels, allowing the multiple sets of electric wheels to position the aluminum part. This facilitates convenient center positioning and clamping. The servo motor drives the threaded rod to rotate, which in turn moves the threaded block. The threaded block then moves the support frame, the first cylinder, the support block, the connecting block, the connecting plate, and the grinding head body a certain distance. The first cylinder is then opened, and with the support of the support block, the connecting block, the connecting plate, and the grinding head body move to above the aluminum material. The second cylinder then drives the support block, the connecting block, the connecting plate, and the grinding head body to move to the surface of the aluminum material for grinding. This allows the surface treatment equipment to be moved to a convenient position for grinding aluminum parts, improving the convenience of multi-position movement of the surface treatment equipment.
[0017] The support shaft is driven to rotate by a stepper motor. The support shaft drives the first synchronous belt pulley assembly, the second synchronous belt pulley assembly, the first rotating shaft, and the second rotating shaft to rotate. The first rotating shaft and the second rotating shaft drive the two sets of grinding head bodies to rotate and grind. This facilitates the grinding of multiple grinding heads in the surface treatment equipment, realizes the grinding of aluminum parts by multiple grinding heads in the surface treatment equipment, and improves the grinding efficiency of the surface treatment equipment.
[0018] The third cylinder drives the first shaft to move, and the first shaft drives the tilting plate to rotate around the rotating shaft. The tilting plate drives the circular frame, the fourth cylinder, the U-shaped frame, the support column, and the electric wheel to rotate at a certain angle. When the aluminum part needs to be rotated, multiple sets of electric wheels are opened. With the cooperation of the U-shaped frame and the support column, the electric wheels drive the aluminum part to rotate, so that the aluminum part can be rotated for grinding. This facilitates grinding at a convenient rotation angle, increases the grinding range, and improves the convenience of multi-angle grinding of aluminum parts by the surface treatment equipment. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0020] Figure 2 This is a front view structural diagram of the present utility model;
[0021] Figure 3 This is a three-dimensional structural diagram of the mobile support frame of this utility model;
[0022] Figure 4 This is a three-dimensional structural diagram of the connecting plate of this utility model;
[0023] Figure 5 This is a front view structural diagram of the base plate of this utility model;
[0024] Figure 6 This is a three-dimensional structural diagram of the flip plate of this utility model.
[0025] In the diagram: 1. Base; 2. Movable bracket; 3. Support frame; 4. First cylinder; 5. Support block; 6. Second cylinder; 7. Connecting block; 8. Connecting plate; 9. Base plate; 10. Circular frame; 11. Flipping plate; 12. Threaded rod; 13. Servo motor; 14. Threaded block; 15. Stepper motor; 16. Support shaft; 17. First synchronous pulley assembly; 18. Second synchronous pulley assembly; 19. First rotating shaft; 20. Second rotating shaft; 21. Grinding head body; 22. Third cylinder; 23. Rotating shaft; 24. Electric wheel; 25. Fourth cylinder; 26. U-shaped frame; 27. Support column; 28. First shaft. Detailed Implementation
[0026] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0027] Please see Figure 1-6This utility model provides an embodiment of a surface treatment device for aluminum processing, comprising a base 1 and a movable support 2. The movable support 2 is mounted on the top of the base 1, and a support frame 3 is provided on the outside of the movable support 2. A support block 5 is slidably mounted on the surface of the support frame 3. A first cylinder 4 is mounted on the side wall of the support block 5, and a second cylinder 6 is mounted on the top of the support frame 3. The output end of the second cylinder 6 passes through the support frame 3 and is connected to the support block 5. A connecting block 7 is mounted on the output end of the first cylinder 4. A connecting plate 8 is mounted on the side wall of the connecting block 7 away from the first cylinder 4. A stepper motor 15 is mounted on the top of the connecting plate 8. Two sets of grinding head bodies 21 are provided on the outside of the connecting plate 8, and a first rotating shaft 19 is mounted on the top of one set of grinding head bodies 21. Another set of grinding head bodies 21 has a second rotating shaft 20 installed at the top, and the first rotating shaft 19 and the second rotating shaft 20 both extend into the interior of the connecting plate 8 and are movably connected thereto. The base plate 9 is installed on the side of the top of the base 1 away from the moving bracket 2. A flip plate 11 is provided on the outside of the base plate 9. A circular frame 10 is installed on the side wall of the flip plate 11. Three sets of electric wheels 24 with equal spacing are provided inside the circular frame 10. A servo motor 13 is installed on the side wall of the moving bracket 2. A threaded rod 12 is installed at the output end of the servo motor 13. The threaded rod 12 extends into the interior of the moving bracket 2 and is movably connected thereto. A threaded block 14 is fitted on the surface of the threaded rod 12. The threaded rod 12 and the threaded block 14 are threadedly connected. The threaded block 14 is connected to the support frame 3.
[0028] When using surface treatment equipment for aluminum processing, the aluminum material is placed between multiple sets of electric wheels 24. Multiple sets of fourth cylinders 25 are activated. Supported by the circular frame 10, the fourth cylinders 25 drive the U-shaped frame 26 to move. The U-shaped frame 26 drives the support column 27 and electric wheels 24 to move, allowing the multiple sets of electric wheels 24 to position the aluminum part, facilitating convenient center positioning and clamping. The servo motor 13 is activated. Supported by the moving bracket 2, the servo motor 13 drives the threaded rod 12 to rotate. With the threaded connection between the threaded rod 12 and the threaded block 14, the threaded rod 12 drives the threaded block 14 to move. The threaded block 14 drives the support frame 3, the first cylinder 4, and the support... The support block 5, connecting block 7, connecting plate 8, and grinding head body 21 are moved a certain distance. The first cylinder 4 is opened. Under the support of the support block 5, the connecting block 7, connecting plate 8, and grinding head body 21 are moved above the aluminum material. The second cylinder 6 is opened. Under the support of the second cylinder 6, the second cylinder 6 drives the support block 5, connecting block 7, connecting plate 8, and grinding head body 21 to move to the surface of the aluminum material for grinding. This facilitates the convenient movement of the surface treatment equipment to grind the aluminum parts, facilitates convenient center positioning and clamping, and improves the convenience of multi-position movement of the surface treatment equipment.
[0029] A support shaft 16 is installed at the output end of the stepper motor 15, and the support shaft 16 extends into the interior of the connecting plate 8. A first synchronous pulley assembly 17 is fitted on the surface of the support shaft 16 inside the connecting plate 8.
[0030] The end of the first synchronous pulley assembly 17 away from the support shaft 16 is connected to the first rotating shaft 19, and the surface of the support shaft 16 below the first synchronous pulley assembly 17 is fitted with a second synchronous pulley assembly 18;
[0031] The end of the second synchronous belt pulley assembly 18 away from the support shaft 16 is connected to the second rotating shaft 20;
[0032] When aluminum parts need to be polished, stepper motor 15 is turned on. With the support of connecting plate 8, stepper motor 15 drives support shaft 16 to rotate. Support shaft 16 drives first synchronous belt pulley assembly 17, second synchronous belt pulley assembly 18, first rotating shaft 19, and second rotating shaft 20 to rotate. First rotating shaft 19 and second rotating shaft 20 drive two sets of polishing head bodies 21 to rotate and polish. This facilitates polishing by multiple polishing heads of the surface treatment equipment, realizes polishing of aluminum parts by multiple polishing heads of the surface treatment equipment, and improves the polishing efficiency of the surface treatment equipment.
[0033] A third cylinder 22 is symmetrically and movably installed at the top of the base plate 9. A first shaft 28 is movably installed at the output end of the third cylinder 22. The third cylinder 22 is movably connected to the flip plate 11 through the first shaft 28.
[0034] A rotating shaft 23 is movably installed on the side of the flip plate 11 away from the first shaft 28. The flip plate 11 is movably connected to the base plate 9 through the rotating shaft 23. Three sets of fourth cylinders 25 with equal spacing are installed on the side wall of the circular frame 10. A U-shaped frame 26 is installed at the output end of each of the fourth cylinders 25.
[0035] Support columns 27 are movably mounted on the surface of the U-shaped frame 26, and the support columns 27 are all connected to the electric wheels 24;
[0036] When the aluminum part needs to be flipped at a certain angle, the third cylinder 22 is opened. With the support of the base plate 9, the third cylinder 22 drives the first shaft 28 to move. The first shaft 28 drives the flipping plate 11 to rotate around the rotating shaft 23. The flipping plate 11 drives the circular frame 10, the fourth cylinder 25, the U-shaped frame 26, the support column 27, and the electric wheel 24 to rotate at a certain angle. When the aluminum part needs to be rotated, multiple sets of electric wheels 24 are opened. With the cooperation of the U-shaped frame 26 and the support column 27, the electric wheels 24 drive the aluminum part to rotate, so that the aluminum part can be rotated for grinding. This facilitates grinding at a convenient rotation angle, realizes convenient grinding at a rotation angle of the surface treatment equipment, increases the grinding range, and improves the convenience of multi-angle grinding of aluminum parts by the surface treatment equipment.
[0037] Working principle: When using the surface treatment equipment for aluminum processing, the aluminum material is placed between multiple sets of electric wheels 24. The fourth cylinder 25 drives the U-shaped frame 26 to move. The U-shaped frame 26 drives the support column 27 and the electric wheels 24 to move, so that the multiple sets of electric wheels 24 position the aluminum part, facilitating convenient center positioning and clamping. The servo motor 13 drives the threaded rod 12 to rotate. The threaded rod 12 drives the threaded block 14 to move. The threaded block 14 drives the support frame 3, the first cylinder 4, the support block 5, the connecting block 7, the connecting plate 8, and the grinding head body 21 to move a certain distance. The first cylinder 4 is opened. With the support of the support block 5, the connecting block 7, the connecting plate 8, and the grinding head body 21 move above the aluminum material. The second cylinder 6 drives the support block 5, the connecting block 7, the connecting plate 8, and the grinding head body 21 to move to the surface of the aluminum material for grinding. The stepper motor 1... 5. Drive the support shaft 16 to rotate, which in turn drives the first synchronous belt pulley assembly 17, the second synchronous belt pulley assembly 18, the first rotating shaft 19, and the second rotating shaft 20 to rotate. The first rotating shaft 19 and the second rotating shaft 20 drive the two sets of grinding head bodies 21 to rotate and grind, which facilitates grinding by multiple grinding heads in the surface treatment equipment. When it is necessary to flip the aluminum part at a certain angle, the third cylinder 22 drives the first shaft 28 to move. The first shaft 28 drives the flipping plate 11 to rotate around the rotating shaft 23. The flipping plate 11 drives the circular frame 10, the fourth cylinder 25, the U-shaped frame 26, the support column 27, and the electric wheel 24 to rotate at a certain angle. When it is necessary to rotate the aluminum part, the electric wheel 24 drives the aluminum part to rotate, so that the aluminum part rotates for grinding. This facilitates grinding at a convenient rotation angle, thus completing the use of the surface treatment equipment.
[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any indirect modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A surface treatment device for aluminum processing, characterized in that: The system includes a base (1) and a movable support (2). The movable support (2) is mounted on the top of the base (1). A support frame (3) is provided on the outside of the movable support (2). A support block (5) is slidably mounted on the surface of the support frame (3). A first cylinder (4) is mounted on the side wall of the support block (5). A second cylinder (6) is mounted on the top of the support frame (3). The output end of the second cylinder (6) passes through the support frame (3) and is connected to the support block (5). A connecting block (7) is mounted on the output end of the first cylinder (4). A connecting plate (8) is mounted on the side wall of the connecting block (7) away from the first cylinder (4). A stepper motor (15) is mounted on the top of the connecting plate (8). Two sets of grinding head bodies (21) are provided on the outside of the connecting plate (8). A first rotating shaft (19) is mounted on the top of one set of grinding head bodies (21). The other set of grinding head bodies (21) has a first rotating shaft (19) mounted on the top of the first set of grinding head bodies (21). A second rotating shaft (20) is installed at the top, and both the first rotating shaft (19) and the second rotating shaft (20) extend into the interior of the connecting plate (8) and are movably connected thereto. A base plate (9) is installed on the side of the top of the base (1) away from the movable bracket (2). A flip plate (11) is provided on the outside of the base plate (9). A circular frame (10) is installed on the side wall of the flip plate (11). Three sets of electric wheels (24) with equal spacing are provided inside the circular frame (10). A servo motor (13) is installed on the side wall of the movable bracket (2). A threaded rod (12) is installed at the output end of the servo motor (13). The threaded rod (12) extends into the interior of the movable bracket (2) and is movably connected thereto. A threaded block (14) is fitted on the surface of the threaded rod (12). The threaded rod (12) and the threaded block (14) are threadedly connected. The threaded block (14) is connected to the support frame (3).
2. The surface treatment equipment for aluminum processing according to claim 1, characterized in that: The output end of the stepper motor (15) is equipped with a support shaft (16), and the support shaft (16) extends into the interior of the connecting plate (8). The surface of the support shaft (16) inside the connecting plate (8) is fitted with a first synchronous pulley assembly (17).
3. The surface treatment equipment for aluminum processing according to claim 2, characterized in that: The end of the first synchronous pulley assembly (17) away from the support shaft (16) is connected to the first rotating shaft (19), and the surface of the support shaft (16) below the first synchronous pulley assembly (17) is fitted with a second synchronous pulley assembly (18).
4. The surface treatment equipment for aluminum processing according to claim 3, characterized in that: The end of the second synchronous pulley assembly (18) away from the support shaft (16) is connected to the second rotating shaft (20).
5. The surface treatment equipment for aluminum processing according to claim 1, characterized in that: A third cylinder (22) is symmetrically and movably installed at the top of the base plate (9). A first shaft (28) is movably installed at the output end of the third cylinder (22). The third cylinder (22) is movably connected to the flip plate (11) through the first shaft (28).
6. The surface treatment equipment for aluminum processing according to claim 5, characterized in that: The rotating plate (11) is movably mounted with a rotating shaft (23) on the side away from the first shaft (28), and the rotating plate (11) is movably connected to the base plate (9) through the rotating shaft (23).
7. The surface treatment equipment for aluminum processing according to claim 1, characterized in that: Three sets of fourth cylinders (25) with equal spacing are installed on the side wall of the circular frame (10), and a U-shaped frame (26) is installed at the output end of each fourth cylinder (25).
8. The surface treatment equipment for aluminum processing according to claim 7, characterized in that: The surface of the U-shaped frame (26) is movably equipped with support columns (27), and the support columns (27) are all connected to electric wheels (24).
Citation Information
Patent Citations
Workpiece surface treatment equipment
CN106425827B