Battery pulling piece assembling jig based on positioner

By designing a battery sheet assembly fixture and utilizing structures such as vacuum suction cups and push rod modules, the automated assembly of battery separator sheets for electronic tracking and positioning devices was achieved. This solved the problems of instability and low efficiency of manual operation, and improved product quality and production efficiency.

CN223889868UActive Publication Date: 2026-02-10KUNSHAN MISTER PRECISION MECHANICAL CO LTD
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Patent Information

Application Number
CN202520350283.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-02-10
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

Existing electronic tracking and positioning devices suffer from problems such as unstable manual operation, easy omissions, impact on product quality, and low efficiency when assembling battery insulating sheets.

Method used

A battery separator assembly fixture based on a locator was designed. It utilizes a structure such as a vacuum suction cup, a push rod module, and a support plate to automate the assembly process of the battery separator, ensuring stable positioning and assembly of the battery separator.

Benefits of technology

This improved the assembly stability and efficiency of the battery separator, ensured product quality, and reduced errors and time consumption caused by manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery pull tab assembling jig based on a positioner, which relates to the technical field of assembling jigs, is used for installing a battery pull tab into the positioner, and comprises an upper cover and a lower cover which are buckled with each other, the battery pull piece comprises a lower cover protective film, an upper cover protective film and a battery isolation piece which are located on the two sides of the lower cover protective film respectively, and protective centrifugal paper attached to the surfaces of the lower cover protective film, the upper cover protective film and the battery isolation piece, and the assembling jig comprises a workbench and a placing table arranged at the top of the workbench and used for placing a lower cover, and a rear turning plate is arranged on one side of the placing table; a push rod module used for pushing the battery isolation piece to extend into the lower cover is arranged on the side, opposite to the rear turning plate, of the containing table, vacuum suction cups used for adsorbing products are arranged on the rear turning plate and the containing table, and a supporting plate used for containing the battery isolation piece is movably connected between the push rod module and the containing table in the vertical direction; and by arranging the push rod module, the battery isolation piece can be pushed into the lower cover, manual operation is not needed, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to an assembly fixture, and more specifically, to a battery pull tab assembly fixture based on a locator. Background Technology

[0002] Electronic tracking locators are a popular electronic product in recent years. Most existing electronic tracking locators consist of an upper cover, a lower cover, and a button battery placed between the two. Before use, a battery insulating sheet needs to be used at the battery's power-on point to keep the entire locator in a power-off state, preventing the button battery from continuously consuming power and wasting resources when not in use for a long time.

[0003] Most existing electronic tracking and positioning devices require manual installation of the battery separator from the battery pull tab into the upper and lower covers. Since the battery separator is relatively thin, prolonged manual assembly can lead to decreased attention, resulting in misaligned or missing battery separators, affecting product quality, increasing workload, and reducing work efficiency.

[0004] Therefore, a new solution is needed to address this problem. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a battery pull tab assembly fixture based on a locator.

[0006] The technical solution of this utility model is:

[0007] A battery pull tab assembly fixture based on a locator is used to insert battery pull tabs into the locator. The locator includes an upper cover and a lower cover that interlock with each other. The battery pull tab includes a lower cover protective film, an upper cover protective film and a battery separator sheet located on both sides of the lower cover protective film, and protective centrifugal paper attached to the surfaces of the three. The assembly fixture includes a worktable and a placement platform set on the top of the worktable for placing the lower cover. A rear flip plate is provided on one side of the placement platform. A push rod module for pushing the battery separator sheet into the lower cover is provided on the side of the placement platform opposite to the rear flip plate. Vacuum suction cups for adsorbing products are provided on both the rear flip plate and the placement platform. A support plate for placing the battery separator sheet is movably connected in the vertical direction between the push rod module and the placement platform. The top of the support plate and the rear flip plate is provided with positioning posts that cooperate with the protective centrifugal paper.

[0008] The present invention is further configured such that the push rod module includes a push rod that is slidably connected to the top of the worktable in the horizontal direction, the push rod moves toward the top of the placement platform, and the support plate is movably connected to the top of the worktable in the vertical direction.

[0009] The present invention is further configured such that the push rod module includes a sliding seat fixedly connected to the top of the worktable and a slider slidably connected to the sliding seat. The push rod is fixedly connected to the side of the slider facing the placement table. A push cylinder is fixedly connected to one side of the sliding seat. The output end of the push cylinder abuts against the side of the slider away from the push rod.

[0010] The present invention is further configured such that the sliding seat is provided with an elastic element, and the elastic element has elastic deformation potential energy to drive the slider away from the placement platform.

[0011] The present invention is further configured such that clamping members that move in opposite directions along the horizontal direction are symmetrically arranged on both sides of the placement platform, and the side of the two clamping members that are close to each other contacts the outer peripheral wall of the lower cover.

[0012] The present invention is further configured such that a thumb cylinder is provided at the bottom of the workbench, and the clamping member is fixedly connected to the output end of the thumb cylinder.

[0013] The present invention is further configured such that a rotating seat is provided on one side of the placement platform, the rear flip plate is rotatably connected to the rotating seat, a support column is provided on the top of the workbench on one side of the placement platform, and magnets that cooperate with each other are provided on the top of the support column and the rear flip plate.

[0014] The present invention is further configured such that a lifting cylinder is fixedly connected to the top of the workbench, and the output end of the lifting cylinder is fixedly connected to the bottom of the support plate.

[0015] The beneficial technical effects of this utility model are:

[0016] By setting up a placement platform and vacuum suction cups, the battery pull tabs and lower cover can be placed more stably, resulting in more stable positioning, which in turn makes the assembly more stable and ensures product quality.

[0017] By setting up a push rod module and a support plate, after the battery pull tab is placed, the push rod module can be used to extend the small battery insulating sheet into the lower cover, and then the battery and upper cover can be assembled. No manual operation is required, which improves work efficiency and ensures product quality. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 yes Figure 1 Enlarged view of point A in the middle;

[0020] Figure 3 This is a schematic diagram of the structure of the placement platform of this utility model;

[0021] Figure 4This is a schematic diagram of the push rod module of this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the battery pull tab of this utility model;

[0023] Figure 6 This is an exploded view of the battery pull tab of this utility model;

[0024] Figure 7 This is a schematic diagram of the structure of the positioner of this utility model;

[0025] Figure 8 This is an exploded view of the positioner of this utility model.

[0026] In the diagram, 1. Top cover; 11. Bottom cover; 21. Top cover protective film; 22. Bottom cover protective film; 23. Battery insulating sheet; 24. Protective centrifugal paper; 241. Positioning hole; 3. Workbench; 31. Lifting cylinder; 311. Support plate; 32. Support column; 4. Placement platform; 5. Rotating seat; 51. Rear flip plate; 511. Positioning column; 6. Vacuum suction cup; 7. Sliding seat; 71. Slide groove; 72. Slider; 721. Push rod; 73. Elastic element; 74. Guide column; 75. Push cylinder; 8. Clamping component. Detailed Implementation

[0027] In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0028] A battery tab assembly fixture based on a locator, such as Figures 1-8 As shown, a positioning device is used to insert battery pull tabs into a positioning device. The positioning device includes an upper cover 1 and a lower cover 11 that interlock with each other. The battery pull tab includes a protective film for the lower cover 11, a protective film for the upper cover 1 and a battery insulating sheet 23 located on both sides of the protective film for the lower cover 11, and protective centrifugal paper 24 applied to the surfaces of the three. The assembly fixture includes a workbench 3 and a placement platform 4 set on top of the workbench 3 for placing the lower cover 11. A rear flap 51 is provided on one side of the placement platform 4, and the placement platform 4 is located opposite the rear flap 51. A push rod 721 module is provided on one side to push the battery separator 23 into the lower cover 11. Vacuum suction cups 6 for adsorbing products are provided on the rear flap 51 and the placement platform 4. A support plate 311 for placing the battery separator 23 is movably connected between the push rod 721 module and the placement platform 4 in the vertical direction. The support plate 311 and the top of the rear flap 51 are provided with positioning posts 511 that cooperate with the protective centrifugal paper 24. Positioning holes 241 for the positioning posts 511 to pass through are opened on the protective centrifugal paper 24.

[0029] The push rod 721 module includes a push rod 721 that is slidably connected to the top of the worktable 3 in a horizontal direction. The push rod 721 moves towards the top of the placement platform 4. A lifting cylinder 31 is fixedly connected to the top of the worktable 3. The output end of the lifting cylinder 31 is fixedly connected to the bottom of the support plate 311, so that the support plate 311 is movably connected to the top of the worktable 3 in a vertical direction. The push rod 721 module also includes a sliding seat 7 fixedly connected to the top of the worktable 3 and a slider 72 slidably connected to the sliding seat 7. The push rod 721 is fixedly connected to the side of the slider 72 facing the placement platform 4. A push cylinder 75 is fixedly connected to one side of the sliding seat 7. The output end of the push cylinder 75 abuts against the side of the slider 72 away from the push rod 721. An elastic element 73 is provided on the sliding seat 7. 3 is a spring, and the elastic element 73 has the elastic deformation potential energy to drive the slider 72 away from the placement platform 4. The sliding seat 7 has a groove 71, and a guide post 74 is fixedly connected in the groove 71 along its length. The bottom of the slider 72 has a guide groove that can be sleeved on the guide post 74. The elastic element 73 is sleeved on the outer peripheral wall of the guide post 74, with one end abutting against the inner side wall of the groove 71 and the other end abutting against the side wall of the slider 72. The setting of the guide post 74 restricts the movement trajectory of the slider 72, making the movement of the slider 72, i.e. the push rod 721, more stable. In addition, the setting of the guide post 74 and the elastic element 73 sleeved on the outer peripheral wall support the elastic element 73, preventing the elastic element 73 from deforming and being damaged when subjected to external force, thus ensuring product quality.

[0030] The two sides of the placement platform 4 are symmetrically equipped with clamping members 8 that move in opposite directions in the horizontal direction. The side of the two clamping members 8 that is close to each other is in contact with the outer peripheral wall of the lower cover 11. The bottom of the worktable 3 is equipped with a thumb cylinder, and the clamping members 8 are fixedly connected to the output end of the thumb cylinder. The top of the worktable 3 is fixedly connected to a rotating seat 5 on one side of the placement platform 4. The rear flip plate 51 is rotatably connected to the rotating seat 5. The top of the worktable 3 is equipped with a support column 32 on one side of the placement platform 4. The top of the support column 32 and the rear flip plate 51 are equipped with magnets that cooperate with each other. By setting the support column 32, when the rear flip plate 51 rotates to fit with the support column 32, the magnet can attract the rear flip plate 51, so that the protective film of the upper cover 1 completely covers the surface of the upper cover 1, making the coverage more complete and ensuring product quality.

[0031] Working principle: The protective centrifugal paper 24 of the battery pull tab is placed on the support plate 311 and the top of the rear flip plate 51. The protective film of the lower cover 11 is attached to the vacuum suction cup 6 on the placement platform 4, and the protective film of the upper cover 1 is attached to the vacuum suction cup 6 on the rear flip plate 51. The positioning post 511 is passed through the positioning hole 241 on the protective centrifugal paper 24 to complete the positioning of the entire battery pull tab. The protective centrifugal paper 24 is then torn open. At this time, the lower cover 11 is placed on the placement platform 4 above the protective film of the lower cover 11, so that the protective film of the lower cover 11 is attached to the lower cover 11. Then, the thumb cylinder is driven to bring the two clamping pieces 8 closer together, thereby clamping the outer peripheral wall of the lower cover 11 to ensure that the battery pull tab is securely attached. The positioning effect of the lower cover 11 is as follows: At this time, the battery separator is placed on the top of the support plate 311. The lifting cylinder 31 is driven to lift the support plate 311, thereby causing the battery separator to bend. Since the battery separator extends beyond the support plate 311, one end of the battery separator is tilted upward. The push cylinder 75 is used to push the slider 72 to move. The elastic element 73 is deformed by external force. At this time, the slider 72 drives the push rod 721 to move. The push rod 721 pushes the tilted battery separator towards the lower cover 11 until it is completely moved into the lower cover 11. The structure is simple and convenient. There is no need for the staff to manually put the battery separator into the lower cover 11, which improves the work efficiency.

[0032] After the battery separator is fully inserted into the lower cover 11, the battery is installed into the lower cover 11 and positioned above the battery separator. After the battery is installed, the lifting cylinder 31 and the pushing cylinder 75 are reset. The elastic element 73 is not affected by external force, and the slider 72 is pushed away from the placement platform 4, so that the push rod 721 is away from the product. Then, the upper cover 1 is snapped into the lower cover 11, and the rear flip plate 51 is rotated towards the upper part of the placement platform 4 until it is in contact with the support column 32. The magnet can attract the rear flip plate 51, so that the protective film of the upper cover 1 completely covers the surface of the upper cover 1, which is more complete and ensures product quality. After installation, the rear flip plate 51 is reset, and the assembled product can be removed from the placement platform 4, completing the assembly of the entire positioner and battery pull tab. The operation is more convenient and the work efficiency is improved.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A battery pull tab assembly fixture based on a locator, used to insert battery pull tabs into the locator, the locator comprising an upper cover (1) and a lower cover (11) that interlock, the battery pull tab comprising a protective film of the lower cover (11), a protective film of the upper cover (1) and a battery insulating sheet (23) respectively located on both sides of the protective film of the lower cover (11), and protective centrifugal paper (24) applied to the surfaces of the three, characterized in that: The assembly fixture includes a workbench (3) and a placement platform (4) on top of the workbench (3) for placing the lower cover (11). A rear flap (51) is provided on one side of the placement platform (4). A push rod (721) module is provided on the side of the placement platform (4) opposite to the rear flap (51) to push the battery separator (23) into the lower cover (11). Vacuum suction cups (6) for adsorbing products are provided on both the rear flap (51) and the placement platform (4). A support plate (311) for placing the battery separator (23) is movably connected between the push rod (721) module and the placement platform (4) in the vertical direction. A positioning post (511) that cooperates with the protective centrifugal paper (24) is provided on the top of the support plate (311) and the rear flap (51).

2. The battery pull tab assembly fixture based on the locator according to claim 1, characterized in that: The push rod (721) module includes a push rod (721) that is slidably connected to the top of the worktable (3) in the horizontal direction. The push rod (721) moves toward the top of the placement platform (4). The support plate (311) is movably connected to the top of the worktable (3) in the vertical direction.

3. The battery tab assembly fixture based on a locator according to claim 2, characterized in that: The push rod (721) module also includes a sliding seat (7) fixedly connected to the top of the workbench (3) and a slider (72) slidably connected to the sliding seat (7). The push rod (721) is fixedly connected to the side of the slider (72) facing the placement platform (4). A push cylinder (75) is fixedly connected to one side of the sliding seat (7). The output end of the push cylinder (75) abuts against the side of the slider (72) away from the push rod (721).

4. The battery tab assembly fixture based on a locator according to claim 3, characterized in that: The sliding seat (7) is provided with an elastic element (73), which has the elastic deformation potential energy to drive the slider (72) away from the placement platform (4).

5. The battery tab assembly fixture based on a locator according to claim 1, characterized in that: The placement platform (4) is symmetrically provided with clamping members (8) that move in opposite directions in the horizontal direction. The side of the two clamping members (8) that are close to each other is in contact with the outer peripheral wall of the lower cover (11).

6. The battery tab assembly fixture based on a locator according to claim 5, characterized in that: The bottom of the workbench (3) is provided with a thumb cylinder, and the clamping member (8) is fixedly connected to the output end of the thumb cylinder.

7. The battery tab assembly fixture based on a locator according to claim 6, characterized in that: A rotating seat (5) is provided on one side of the placement platform (4), and the rear flip plate (51) is rotatably connected to the rotating seat (5). A support column (32) is provided on the top of the workbench (3) on one side of the placement platform (4), and magnets that cooperate with each other are provided on the top of the support column (32) and the rear flip plate (51).

8. The battery tab assembly fixture based on a locator according to claim 1, characterized in that: A lifting cylinder (31) is fixedly connected to the top of the workbench (3), and the output end of the lifting cylinder (31) is fixedly connected to the bottom of the support plate (311).