Automatic punching machine for surgical drapes
By designing an automatic punching machine for surgical drapes, which combines flattening and punching mechanisms, the problem of punching and slitting not being performed simultaneously in existing technologies has been solved. This has enabled automated production of surgical drapes, improved the consistency of hole specifications and production continuity, and reduced the defect rate.
Patent Information
- Application Number
- CN202520393348.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-07
AI Technical Summary
Existing surgical drape production equipment cannot simultaneously punch and cut holes, resulting in irregular and discontinuous holes that affect surgical needs.
An automatic punching machine for surgical drapes was designed, which combines a flattening and punching mechanism. The machine achieves synchronous punching and cutting through the circular punching blade and flattening roller on the rolling cylinder. The movement and rotation of the rolling cylinder are controlled by a telescopic cylinder and a motor, and a spring provides a smoothing force to ensure that the hole specifications are consistent.
It has enabled automated punching and slitting of surgical drapes, improving the consistency of hole specifications and production continuity, and reducing the defect rate.
Smart Images

Figure CN223890134U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to surgical drape production technical field, concretely is a kind of surgical drape automatic punching machine. BACKGROUND
[0002] Surgical drape is one of the necessary medical supplies in medical operation process, mainly for hospital ward, obstetrics and gynecology, ophthalmology, operating room place clinical nursing is used for preventing pollution and isolation, and the surgical drape combined with a variety of materials has high barrier property, so that body fluid or liquid medicine in the operation process flows to the liquid collection bag along the set direction, without remaining in the operation site to affect the operation, also cannot stick to the patient's body or the surgical drape to cause pollution or infection, more not let the liquid produced in the operation process splashes to the body of medical staff, so it can effectively prevent the cross infection of patient, also protects the safety of medical staff, so that the operation is smoothly and efficiently carried out, and in the production process of surgical drape, the most important thing is to use punching device to punch on surgical drape.
[0003] In the prior art, the patent with authorized publication number CN202022762631.0 discloses a punching device for surgical drape production, which comprises a punching table, a support frame is fixedly connected to the top of the punching table, two sleeves are symmetrically arranged and fixedly connected to the inner top of the support frame, a sliding block is slidably connected in each of the two sleeves, a sliding rod is fixedly connected to the bottom of the sliding block, one end of the sliding rod penetrates the inner bottom of the sleeve and extends outward, a moving table is arranged at the bottom of the support frame close to the sliding rod, one end of each of the two sliding rods extends and is fixedly connected to the top of the moving table, a positioning sliding groove corresponding to the moving table is arranged on the opposite side wall of the support frame, an installation seat is fixedly connected to the bottom of the moving table, and a punch is fixedly connected to the bottom of the installation seat.
[0004] The above-mentioned punching device for surgical drape production has some problems in actual use, and cannot punch and cut at the same time, and the continuity is poor, for example, if there are wrinkles on the surface of the surgical drape that are not timely smoothed out during the downward movement of the cutting knife, the punched holes will be irregular, which does not meet the operation requirements. Therefore, we propose a surgical drape automatic punching machine. UTILITY MODEL CONTENTS
[0005] The technical problem to be solved by the utility model is to overcome the defects of the prior art, and provide a surgical drape automatic punching machine, which can punch and cut out round holes of specified shape and size, effectively reduce the rejection rate, and effectively solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a surgical drape automatic punching machine, comprising a workbench and a flattening and punching mechanism.
[0007] Workbench: the back side is provided with a back inverted U-shaped frame, the upper side of the back inverted U-shaped frame is provided with a telescopic cylinder, the air inlet of the telescopic cylinder is externally connected with an external air compression pump;
[0008] The flattening and punching mechanism comprises a height adjusting frame, a rotating rod, a rolling cylinder, a circular punching blade, flattening plates, rotating arms, flattening connecting frames, flattening rollers and springs, the height adjusting frame is fixedly connected to the telescopic end of the telescopic cylinder, the rolling cylinder is rotationally connected between the front and rear inner walls of the height adjusting frame through the rotating rod, the circular punching blade is arranged on the outer arc surface right side middle part of the rolling cylinder, the lower side of the height adjusting frame is provided with the evenly distributed flattening plates, one end of the four flattening plates away from the center of the workbench is rotationally connected with the rotating arm through the rotating shaft, the lower side of the four rotating arms is fixedly connected with the flattening roller through the flattening connecting frame, one side of the four rotating arms towards the center of the workbench is provided with the evenly distributed springs, and the ends of the eight springs are fixedly connected with the outer surfaces of the flattening plates on the same side.
[0009] Further, the automatic punching machine is externally provided with a controller, the input end of the controller is electrically connected with an external power supply, and the rotation speed of the motor is controlled.
[0010] Further, the front side middle part of the height adjusting frame is fixedly connected with a motor, the output shaft of the motor is fixedly connected with the front end of the rotating rod, and the input end of the motor is electrically connected with the output end of the controller, so that power is provided for the rotation of the rolling cylinder.
[0011] Further, the upper surface middle part of the workbench is provided with a slag outlet, so that the function of slagging is realized.
[0012] Further, the upper surface of the workbench is provided with the evenly distributed guide marks, the flattening direction is displayed, and the naked eye observation is facilitated.
[0013] Further, the left side and the right side of the workbench are respectively provided with hole cover conveying frames, the upper surfaces of the hole cover conveying frames are arc surfaces, the function of arc surface conveying is realized, and the contact area with the hole cover is improved.
[0014] Further, the outer surface of the rolling cylinder is bonded with a rubber antiskid pad, so that the rolling cylinder is prevented from slipping.
[0015] Further, the outer surface of the rolling cylinder is provided with a tooth-shaped slitting cutter, and the upper surface middle part of the workbench is provided with a tooth-shaped slitting groove, so that the function of slitting the hole cover is realized.
[0016] Compared with the prior art, the automatic punching machine has the advantages that:
[0017] 1. The automatic punching machine, by increasing the circular punching blade on the rolling cylinder, when the rolling cylinder in the process of rolling, the circular punching blade will coincide with the slag port, and the surgical drape surface hole punching out a hole, realize the function of automatic punching of hole, with the rotation of the rolling cylinder can also complete the slitting of the surgical drape, the continuity is good.
[0018] 2. When punching, the rolling roller can roll the surgical drape around the slag port, the rolling force is affected by the restoring force of the spring to have good rolling effect, and the surgical drape is rolled to make the surgical drape receive the hole operation, and the shape specification of the circular hole is effectively reduced. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 It is a three-dimensional structure schematic diagram of the utility model;
[0020] Fig. 2 It is a structure schematic diagram of the flattening and punching mechanism of the utility model;
[0021] Fig. 3 It is a structure schematic diagram of the flattening and punching mechanism of the utility model.
[0022] In the drawing: 1 workbench, 2 hole drape conveying frame, 3 controller, 4 rear inverted U frame, 5 telescopic cylinder, 6 flattening and punching mechanism, 61 height adjusting frame, 62 rotating rod, 63 rolling cylinder, 64 circular punching blade, 65 flattening plate, 66 rotating arm, 67 flattening connecting frame, 68 flattening roller, 69 spring, 7 slag port, 8 guide mark, 9 motor, 10 toothed slitting cutter. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0024] Please refer to Figs. 1-3 The embodiment provides a kind of technical scheme: a kind of surgical hole drape automatic punching machine, including workbench 1 and flattening and punching mechanism 6;
[0025] The rear side of the workbench 1 is provided with a rear inverted U-shaped frame 4, the upper side of the rear inverted U-shaped frame 4 is provided with a telescopic air cylinder 5, the air inlet of the telescopic air cylinder 5 is externally connected with an external air compression pump, the external side of the automatic punching machine is provided with a controller 3, the input end of the controller 3 is electrically connected with an external power supply, the upper surface of the workbench 1 is provided with a slag discharge port 7, the upper surface of the workbench 1 is provided with uniformly distributed guide marks 8, and the left side and the right side of the workbench 1 are respectively provided with hole cover conveying frames 2, and the upper surface of the hole cover conveying frame 2 is an arc surface.
[0026] The flattening and punching mechanism 6 comprises a height adjusting frame 61, a rotating rod 62, a rolling cylinder 63, a circular punching blade 64, a flattening plate 65, a rotating arm 66, a flattening connecting frame 67, a flattening roller 68 and a spring 69, the height adjusting frame 61 is fixedly connected to the telescopic end of the telescopic air cylinder 5, the rolling cylinder 63 is rotationally connected between the front and rear inner walls of the height adjusting frame 61 through the rotating rod 62, the circular punching blade 64 is arranged on the outer arc surface right side middle part of the rolling cylinder 63, the flattening plates 65 are uniformly arranged on the lower side of the height adjusting frame 61, the rotating arms 66 are rotationally connected to the ends, away from the center of the workbench 1, of the four flattening plates 65 through rotating shafts respectively, the flattening rollers 68 are fixedly connected to the lower sides of the four rotating arms 66 through the flattening connecting frames 67 respectively, the springs 69 are uniformly arranged on the side, facing the center of the workbench 1, of the four rotating arms 66, the ends of the eight springs 69 are fixedly connected to the outer surfaces of the flattening plates 65 on the same side respectively, the motor 9 is fixedly connected to the front middle part of the height adjusting frame 61, the output shaft of the motor 9 is fixedly connected to the front end of the rotating rod 62, the input end of the motor 9 is electrically connected to the output end of the controller 3, the outer surface of the rolling cylinder 63 is bonded with a rubber antiskid pad, the outer surface of the rolling cylinder 63 is provided with a tooth-shaped slitting cutter 10, and the upper surface of the workbench 1 is provided with a tooth-shaped slitting groove.
[0027] The working principle of the automatic punching machine for surgical hole cover is as follows:
[0028] When the automatic punching machine needs to be used, the unwinding roller and the winding roller of the surgical hole cover are placed on the left side and the right side of the automatic punching machine in sequence, then the surgical hole cover is manually guided and placed on the hole cover conveying frame 2, at this time, the upper arc surface of the hole cover conveying frame 2 contacts the lower surface of the surgical hole cover and conveys the surgical hole cover, at this time, the upper surface of the workbench 1 also contacts the lower surface of the surgical hole cover, then the unwinding roller and the winding roller can be adjusted and controlled to perform material conveying operation.
[0029] When the unwinding and take-up rollers have been feeding material for a period of time and reach the opening of the surgical drape, the controller 3 can be adjusted to start the motor 9. The output shaft of the motor 9 rotates, which in turn drives the rolling cylinder 63 to rotate at a constant speed. When the circular punching blade 64 rotates to its uppermost position, the external air compressor pump can be adjusted to start the telescopic cylinder 5. The telescopic end of the telescopic cylinder 5 extends, which in turn moves the height adjustment frame 61 downward until the outer surface of the rolling cylinder 63 contacts the upper surface of the surgical drape. It is worth noting that the rotational speed of the rolling cylinder 63 is related to the speed of the unwinding and take-up rollers. With a consistent conveying speed, as the height adjustment frame 61 moves downward, the outer surface of the flattening roller 68 first contacts the upper surface of the surgical drape. As the height adjustment frame 61 continues to move downward, the rotating arm 66 will change angle around the central axis of the rotating shaft, thereby causing the flattening roller 68 to flatten the surgical drape around the discharge port 7, so that the opening of the surgical drape on the upper side of the discharge port 7 is in a relatively flat arc surface. At the same time, it will also be affected by the restoring force of the spring 69, so that the flattening roller 68 has a good flattening effect when flattening the surgical drape.
[0030] As the grinding cylinder 63 rotates continuously, when the circular punching blade 64 on the grinding cylinder 63 reaches its lowest position, it will simultaneously extend from right to left into the interior of the slag outlet 7, cutting a hole on the upper side of the slag outlet 7. This hole is the surgical hole for the surgical drape. Then, the cut circular waste material will fall out of the punching machine due to gravity. At this time, the external air compressor pump can be adjusted, the telescopic cylinder 5 will operate, and the telescopic end of the telescopic cylinder 5 will retract, thereby resetting the height adjustment frame 61 and continuing the continuous automatic punching operation of the surgical drape.
[0031] It is worth noting that the core chip of the controller 3 disclosed in the above embodiments is a PLC microcontroller, specifically the STM32. The telescopic cylinder 5 and the motor 9 can be freely configured according to the actual application scenario. It is recommended to use the KCP95 telescopic cylinder for the telescopic cylinder 5 and the 5IK90RA speed-regulating motor for the motor 9. The controller 3 controls the operation of the motor 9 using methods commonly used in the prior art.
[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An automatic punching machine for surgical drapes, characterized in that: Includes a worktable (1) and a flattening and punching mechanism (6); The workbench (1) is provided with a rear U-shaped frame (4) on the rear side, and a telescopic cylinder (5) is provided on the upper side of the rear U-shaped frame (4). The air inlet of the telescopic cylinder (5) is connected to an external air compressor pump. The flattening and punching mechanism (6) includes a height adjustment frame (61), a rotating rod (62), a rolling cylinder (63), a circular punching blade (64), a rolling plate (65), a rotating arm (66), a flattening connecting frame (67), a flattening roller (68), and a spring (69). The height adjustment frame (61) is fixedly connected to the telescopic end of the telescopic cylinder (5). The rolling cylinder (63) is rotatably connected between the front and rear inner walls of the height adjustment frame (61) through the rotating rod (62). A circular punching blade (64) is provided in the middle of the right side of the outer arc surface of the rolling cylinder (63). 4) The lower side of the height adjustment frame (61) is provided with uniformly distributed grinding plates (65). The ends of the four grinding plates (65) away from the center of the worktable (1) are respectively connected to rotating arms (66) via rotating shafts. The lower sides of the four rotating arms (66) are respectively fixedly connected to grinding rollers (68) via grinding connecting frames (67). The side of the four rotating arms (66) facing the center of the worktable (1) is provided with uniformly distributed springs (69). The ends of the eight springs (69) are respectively fixedly connected to the outer surface of the grinding plates (65) located on the same side.
2. The automatic punching machine for surgical drapes according to claim 1, characterized in that: The automatic punching machine is equipped with a controller (3) on its exterior, and the input terminal of the controller (3) is electrically connected to an external power source.
3. The automatic punching machine for surgical drapes according to claim 2, characterized in that: A motor (9) is fixedly connected to the front middle of the height adjustment frame (61). The output shaft of the motor (9) is fixedly connected to the front end of the rotating rod (62). The input end of the motor (9) is electrically connected to the output end of the controller (3).
4. The automatic punching machine for surgical drapes according to claim 1, characterized in that: The workbench (1) has a slag outlet (7) in the middle of its upper surface.
5. The automatic punching machine for surgical drapes according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with evenly distributed guide marks (8).
6. The automatic punching machine for surgical drapes according to claim 1, characterized in that: The workbench (1) is provided with a towel conveyor (2) on its left and right sides respectively, and the upper surface of the towel conveyor (2) is an arc surface.
7. The automatic punching machine for surgical drapes according to claim 1, characterized in that: The outer surface of the rolling cylinder (63) is bonded with a rubber anti-slip pad.
8. The automatic punching machine for surgical drapes according to claim 1, characterized in that: The outer surface of the rolling cylinder (63) is provided with a toothed cutting blade (10), and the upper surface of the worktable (1) is provided with a toothed cutting groove.
Citation Information
Patent Citations
Punching device for surgical drape production
CN214081785U