Discharging, stirring and distributing device

By designing a horizontally positioned discharge mixing and distribution device, the problems of large space occupation and inconvenient maintenance and cleaning of vertical homogenization tanks are solved, achieving high space utilization efficiency and easy observation, thereby improving production efficiency and material uniformity.

CN223890268UActive Publication Date: 2026-02-10HUIZHOU JINLIANGLI PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202422906703.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2026-02-10
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing vertical homogenization tanks take up a lot of space and are not convenient for observing the internal operation, maintenance and cleaning.

Method used

Design a horizontally positioned discharge mixing and distribution device, including a horizontal agitator, a drive unit, and a movable cover plate, which occupies little space and is easy to observe, maintain, and clean.

Benefits of technology

It achieves high space utilization efficiency, facilitates internal observation, and is easy to maintain and clean, thereby improving production efficiency and material uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The discharging, stirring and distributing device comprises a barrel body, a stirrer, a driving part and a cover plate, the barrel body is horizontally arranged, a feeding port is formed in the top of the barrel body, and a discharging port is formed in the bottom of the barrel body; the stirrer is connected into the barrel body and extends in the horizontal direction; the driving part is connected to the barrel body and is in driving connection with the stirrer; one side edge of the cover plate is movably connected to the edge of the feeding port, and the cover plate moves to cover or open the feeding port. The device is provided with the transversely-arranged stirrer, the overall occupied space of the device is small, internal conditions are convenient to observe in the working process, and maintenance and cleaning are convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of plastic processing equipment, especially outfeed stirring and distributing device. BACKGROUND

[0002] The plastic granulator production line comprises an extrusion stage, a granulation stage, a screening stage, a subsequent processing mixing and stirring stage and a packaging stage. The extrusion stage, the granulation stage and the screening stage adopt a plastic granulator, and the processing mixing and stirring stage adopts a homogenizing barrel. After the outlet of the screening machine is communicated with the inlet of the homogenizing barrel through a connecting pipe, the rapid transfer of plastic particles can be realized, and high-efficiency production in a flow line mode can be realized.

[0003] However, the existing homogenizing barrel is generally a vertical homogenizing barrel, and the height of the vertical homogenizing barrel generally reaches 5 to 10 meters. When the vertical homogenizing barrel is placed in a working environment, a large amount of space needs to be occupied, and the internal operation during the working process of the homogenizing barrel is inconvenient to observe, and the homogenizing barrel is inconvenient to maintain and clean. SUMMARY

[0004] The utility model aims at at least one of the problems in the related art to some extent. To this end, one of the purposes of the utility model is to provide an outfeed stirring and distributing device for realizing the configuration of a transversely arranged stirrer, the device occupies a small space as a whole, the internal condition during the working process is convenient to observe, and the device is convenient to maintain and clean.

[0005] An outfeed stirring and distributing device comprises:

[0006] A barrel body is horizontally arranged, the top of the barrel body is provided with an inlet, and the bottom of the barrel body is provided with an outlet;

[0007] A stirrer is connected in the barrel body and is arranged in a horizontal direction;

[0008] A driving member is connected to the barrel body and drives the stirrer;

[0009] A cover plate is movably connected to the edge of the inlet on one side, and the cover plate is moved to cover or open the inlet.

[0010] Further, the stirrer comprises a stirring shaft and stirring blades connected in the circumferential direction of the stirring shaft, and the driving member is drivingly connected to the stirring shaft.

[0011] Further, the number of the stirrers is two, and the two stirrers are arranged in a horizontal direction.

[0012] Further, the stirrer further comprises a scraper connected to the end of the stirring shaft and arranged perpendicularly to the stirring shaft.

[0013] Further, the number of the scrapers is multiple, and the multiple scrapers are respectively connected to two ends of the stirring shaft.

[0014] Further, the number of the cover plates is two, and one side edge of the two cover plates is respectively movably connected to the opposite two side edges of the feeding port, and the two cover plates are moved to cover or open the feeding port.

[0015] Further, the barrel further comprises a rotating shaft, one end of the rotating shaft is connected to the edge of the feeding port, and the other end is rotatably connected to one side edge of the cover plate, and the cover plate is rotated to cover or open the feeding port.

[0016] Further, the length of one of the cover plates in the connection direction of the barrel is greater than that of the other cover plate, and when both of the cover plates cover the feeding port, the protruding part of one of the cover plates is overlapped on the other cover plate.

[0017] Further, the cover plate is further provided with a handle, and the handle is arranged on the side surface of the cover plate away from the feeding port.

[0018] Further, the material of the cover plate is stainless steel or aluminum alloy.

[0019] The above technical scheme provided by the embodiment of the present application has the following advantages compared with the prior art:

[0020] The present application consists of several main parts: a barrel placed horizontally, a stirrer extending horizontally, a driving member driving the stirrer, and a cover plate movably connected to the edge of the feeding port. The advantage of this device is that it occupies a small space, and it is easy to observe the internal situation during operation, and it is convenient for maintenance and cleaning. The barrel is the main part of the device, which is used to load the materials to be stirred. It is placed horizontally, and a feeding port is arranged at the top and a discharging port is arranged at the bottom. The stirrer is the part of the device used for stirring the materials, which is horizontally connected in the barrel to facilitate the mixing of the materials in the barrel. The driving member is the part of the device used to drive the stirrer, which can be a motor or other power device, responsible for providing power to make the stirrer rotate. The cover plate is used to cover the feeding port, and one side edge of the cover plate can be movably connected to the edge of the feeding port, so that the feeding port can be conveniently opened or closed, and the inside of the barrel can be conveniently observed.

[0021] The present application is configured with a transversely arranged stirrer, and the device occupies a small space, and it is convenient to observe the internal situation during operation, and it is convenient for maintenance and cleaning. BRIEF DESCRIPTION OF DRAWINGS

[0022] The drawings incorporated into the description and forming a part of the description, show embodiments consistent with the present application, and together with the description, serve to explain the principle of the present application.

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, for those skilled in the art, other drawings can also be obtained from these drawings without any creative labor.

[0024] In the drawings:

[0025] Figure 1 It is a front view of an embodiment of the discharge stirring and distributing device of the present application;

[0026] Figure 2 It is a top view of an embodiment of the discharge stirring and distributing device of the present application;

[0027] Figure 3 It is a top view of an embodiment of the discharge stirring and distributing device of the present application, in which the cover plate is in an open state;

[0028] Figure 4 It is a front view of another embodiment of the discharge stirring and distributing device of the present application;

[0029] Figure 5 It is a top view of another embodiment of the discharge stirring and distributing device of the present application.

[0030] Reference signs:

[0031] 1, discharge stirring and distributing device; 10, barrel body; 11, feeding port; 13, discharge port; 15, rotating shaft; 20, stirrer; 21, stirring shaft; 23, stirring blade; 25, scraper; 30, driving member; 40, cover plate; 41, handle; 50, ladder. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.

[0033] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0034] like Figure 1 - Figure 3 As shown, the present application provides a discharge mixing and distributing device 1, which includes:

[0035] The barrel 10 is horizontally positioned, with an inlet 11 at the top and an outlet 13 at the bottom.

[0036] A mixer 20 is connected inside the barrel 10 and extends horizontally.

[0037] The drive unit 30 is connected to the barrel 10 and drives the stirrer 20.

[0038] A cover plate 40 is movably connected to the edge of the feed inlet 11 on one side. The cover plate 40 can be moved to close or open the feed inlet 11.

[0039] The discharge mixing and distributing device 1 involved in this application is designed to improve the efficiency and uniformity of material processing, and specifically includes the following parts:

[0040] The barrel 10 is designed to be placed horizontally, with a feed inlet 11 at the top for easy material input; and a discharge outlet 13 at the bottom for material discharge. This design ensures the flowability of materials within the barrel 10 and ease of operation.

[0041] The agitator 20 is cleverly connected inside the barrel 10 and extends horizontally. This design ensures that the agitator 20 can fully contact the material inside the barrel 10 during operation, thereby achieving the purpose of uniform mixing.

[0042] The drive component 30 is connected to the barrel body 10 and is responsible for driving and connecting the agitator 20. Through the action of the drive component 30, the agitator 20 can effectively rotate or move, thereby achieving the effect of mixing materials.

[0043] The cover plate 40 has one side edge designed to be movable, allowing it to engage with the edge of the feed inlet 11. The movable function of the cover plate 40 allows the user to choose to close or open the feed inlet 11 as needed, facilitating material input or preventing accidental spillage of material when not in operation.

[0044] Furthermore, the discharge mixing and distributing device 1 of this application also includes an innovative distributing system located near the discharge port 13. This system can automatically adjust the discharge speed and quantity according to the type of material and the required distributing ratio. This system design not only improves the accuracy of material sorting but also greatly reduces the need for manual intervention, thereby further enhancing the automation level of the entire production process.

[0045] In practical applications, the material distribution system achieves precise control of materials through a series of sensors and control units. The sensors monitor the material flow rate and composition, while the control units dynamically adjust the operating status of the distribution mechanism based on preset parameters and real-time data. This intelligent material distribution method not only ensures uniform material distribution but also allows for flexible adjustments to meet diverse production needs and scenarios.

[0046] To ensure the stability and durability of the device, this application also emphasizes the selection of materials and structural optimization. For example, the agitator 20 and the drive component 30 are made of wear-resistant and corrosion-resistant alloy steel to address potential wear and corrosion issues during long-term operation. Simultaneously, the device's structure was optimized using modern engineering calculation methods such as finite element analysis to ensure its stability and reliability under high-load operating conditions.

[0047] Furthermore, the stirrer 20 includes a stirring shaft 21 and stirring blades 23 connected to the stirring shaft 21 in the circumferential direction, and the drive unit 30 drives the stirring shaft 21.

[0048] In this invention, the stirrer 20 is designed to include a stirring shaft 21, to which a plurality of stirring blades 23 are connected in the circumferential direction. These stirring blades 23 are designed to effectively mix and stir liquid or solid materials. Furthermore, the stirrer 20 includes a drive member 30, which drives and rotates the stirring shaft 21, thereby causing the stirring blades 23 to rotate within the material to achieve the purpose of mixing and stirring.

[0049] like Figure 4 , Figure 5 As shown, there are two stirrers 20, which are spaced apart in the horizontal direction.

[0050] Specifically, there are two stirrers 20, which are arranged horizontally at intervals. The arrangement of two stirrers 20 can improve the mixing degree and ensure a uniform mixing effect.

[0051] Furthermore, each agitator 20 is equipped with an independent drive unit, ensuring flexibility and reliability during the mixing process. This design allows the agitator 20 to operate at different speeds, thereby adapting to the mixing requirements of different materials and further improving mixing efficiency.

[0052] In practical applications, this dual-stirrer configuration 20 can also reduce mixing time and improve production efficiency. The coordinated operation of the two stirrers 20 can significantly shorten mixing time while reducing material waste caused by uneven mixing.

[0053] To further optimize the mixing effect, the blade design of the agitator 20 has also been carefully considered. The shape, size, and angle of the blades have been calculated to ensure optimal hydrodynamic effects during mixing. This design not only improves mixing efficiency but also reduces energy consumption, meeting the environmental protection and energy-saving requirements of modern industry.

[0054] like Figure 4 , Figure 5 As shown, the stirrer 20 further includes a scraper 25, which is connected to the end of the stirring shaft 21 and is arranged perpendicular to the stirring shaft 21.

[0055] Specifically, the design of the stirrer 20 includes an important component called the scraper 25, which functions by being connected to the end of the stirring shaft 21. The scraper 25 is positioned perpendicular to the stirring shaft 21, a design that ensures that the scraper 25 can effectively rotate synchronously with the stirring shaft 21 during the stirring process.

[0056] More specifically, the scraper 25's function is not limited to stirring; it can also scrape the inner wall of the container 10 during the stirring process. In this way, the scraper 25 helps clean the inner wall of the container 10, thereby maintaining the hygiene and cleanliness of the container 10. This design not only improves stirring efficiency but also increases the equipment's versatility, allowing the stirrer 20 to perform auxiliary cleaning work while fulfilling its primary task.

[0057] Furthermore, the design of the scraper 25 also takes into account the wear resistance of the materials. Since the scraper 25 will rub against the inner wall of the barrel 10 during operation, selecting appropriate materials is crucial to extending the service life of the scraper 25. Typically, the scraper 25 is made of highly wear-resistant materials, such as stainless steel or special plastics, to ensure that it maintains good performance during long-term use.

[0058] In practical applications, the shape and size of the scraper 25 are also customized according to the size and shape of the mixing tank. For example, for large mixing tanks, a wider or longer scraper 25 may be needed to cover a larger inner wall area. For special-shaped tanks 10, such as conical or rectangular ones, the design of the scraper 25 also needs to be adjusted accordingly to ensure that it can fit the inner wall of the tank 10 and achieve the best scraping effect.

[0059] like Figure 4 , Figure 5 As shown, there are multiple scrapers 25, which are respectively connected to both ends of the stirring shaft 21.

[0060] Specifically, the arrangement of multiple scrapers 25 can effectively scrape the inner wall of different locations within the barrel 10, thereby covering a wider area. These multiple scrapers 25 are respectively connected to both ends of the stirring shaft 21, ensuring that the scrapers 25 are evenly distributed on the stirring shaft 21, thus enabling more comprehensive processing of the material during the stirring process.

[0061] Specifically, by setting multiple scrapers 25, the inner wall of the barrel 10 can be effectively scraped at different locations. These scrapers 25 can precisely scrape every corner of the inner wall of the barrel 10, ensuring that every part of the inner wall of the barrel 10 is thoroughly cleaned and treated, thereby improving mixing efficiency and material uniformity.

[0062] like Figure 4 , Figure 5 As shown, there are two cover plates 40, with one side of each cover plate 40 being movably connected to the opposite sides of the feed inlet 11. The two cover plates 40 can be moved to close or open the feed inlet 11.

[0063] Specifically, there are two cover plates 40. One edge of each of these two cover plates 40 is designed to be movably connected to the opposite edges of the feed inlet 11. Through this design, the two cover plates 40 can work together to cover or open the feed inlet 11. Specifically, when the feed inlet 11 needs to be closed, the two cover plates 40 can move towards the center, completely covering the feed inlet 11 to prevent the entry of external substances or the overflow of internal substances. Conversely, when the feed inlet 11 needs to be opened to facilitate the addition or removal of materials, the two cover plates 40 can move in the opposite direction, opening the feed inlet 11 and providing an unobstructed passage. This design of the cover plates 40 not only ensures the sealing of the feed inlet 11 but also achieves flexible control of the feed inlet 11 through simple movement operations, improving the convenience and efficiency of operation.

[0064] Furthermore, the barrel body 10 also includes a rotating shaft 15, one end of which is connected to the edge of the feed inlet 11, and the other end is rotatably connected to one side of the cover plate 40. The cover plate 40 rotates to close or open the feed inlet 11.

[0065] Specifically, the structural design of the barrel 10 includes a rotating shaft 15. One end of the shaft 15 is fixedly connected to the edge of the feed inlet 11, while the other end is rotatably connected to one side of the cover plate 40. This design allows the cover plate 40 to rotate around the rotating shaft 15, thereby enabling the opening and closing of the cover plate 40. When adding material to the barrel, the user can rotate the cover plate 40 to move it away from the feed inlet 11, exposing the feed inlet 11 for easy material input. Conversely, when it is necessary to close the feed inlet 11 to prevent material overflow or maintain the internal environment of the barrel, the user can rotate the cover plate 40 back to its original position to close the feed inlet 11, ensuring the sealing of the barrel 10. This design, which connects the cover plate 40 and the barrel 10 via the rotating shaft 15, not only improves the ease of operation but also enhances the overall structural stability of the barrel 10.

[0066] Furthermore, the length of one cover plate 40 in the direction of connection with the barrel body 10 is greater than that of the other cover plate 40. When both cover plates 40 cover the feed inlet 11, the protruding part of one cover plate 40 is stacked on the other cover plate 40.

[0067] Specifically, the length of one cover plate 40 in the direction of connection with the barrel body 10 is greater than that of the other cover plate 40. When both cover plates 40 are used to cover and close the feed inlet 11, the protruding part of one cover plate 40 will overlap the other cover plate 40, forming a superimposed structure. This effectively covers the gap between the two cover plates 40, achieving a sealing effect.

[0068] like Figure 4 , Figure 5 As shown, the cover plate 40 is further provided with a handle 41, which is located on the side of the cover plate 40 away from the feed inlet 11.

[0069] Specifically, the cover plate 40 is specially designed with a handle 41 structure, which is set at a specific position on the side of the cover plate 40 opposite to the feed inlet 11. This design makes it easier for users to grip and move the cover plate 40 during operation, thereby improving the convenience and comfort of use. In addition, the position of the handle 41 has been carefully considered to ensure that the normal use of the feed inlet 11 is not affected when the cover plate 40 is closed, and that the handle 41 does not obstruct the material feeding of the feed inlet 11 when the cover plate 40 is open. Therefore, this design not only enhances the user experience but also ensures the efficient operation of the equipment.

[0070] like Figure 4 , Figure 5 As shown, the discharge mixing and distributing device 1 further includes a ladder 50, which is located on one side of the barrel 10.

[0071] Specifically, the described material discharging, mixing, and distributing device 1 not only includes the main mixing and distributing functions, but also features a specially designed ladder 50 structure, cleverly positioned on one side of the tank 10. This design allows operators to easily climb the device for routine maintenance and inspection, while also facilitating safe operation. The ladder 50 ensures that during material handling, workers can safely access the tank 10 to perform necessary operations, such as cleaning, repair, or parts replacement. Furthermore, the ladder 50 is ergonomically designed to ensure operator comfort and convenience, thereby improving overall work efficiency.

[0072] It is understood that the above embodiments only illustrate preferred embodiments of the present utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the present utility model patent. It should be noted that for those skilled in the art, the above technical features can be freely combined, and several modifications and improvements can be made without departing from the concept of the present utility model, all of which fall within the protection scope of the present utility model. Therefore, all equivalent transformations and modifications made within the scope of the claims of the present utility model should fall within the coverage of the claims of the present utility model.

Claims

1. A material discharge mixing and distributing device, characterized in that, include: The barrel is horizontally positioned, with an inlet at the top and an outlet at the bottom. A stirrer is connected to the body of the tank and extends horizontally. A drive unit, which is connected to the barrel body and drives the stirrer; A cover plate, one side of which is movably connected to the edge of the feed inlet, the cover plate being movable to close or open the feed inlet.

2. The discharge mixing and distributing device according to claim 1, characterized in that, The stirrer includes a stirring shaft and stirring blades connected to the stirring shaft in the circumferential direction, and the driving component is driven to be connected to the stirring shaft.

3. The discharge mixing and distributing device according to claim 2, characterized in that, The number of agitators is two, and the two agitators are arranged at a distance from each other in the horizontal direction.

4. The discharge mixing and distributing device according to claim 3, characterized in that, The agitator also includes a scraper, which is connected to the end of the agitator shaft and is arranged perpendicular to the agitator shaft.

5. The discharge mixing and distributing device according to claim 4, characterized in that, The number of scrapers is multiple, and the multiple scrapers are respectively connected to both ends of the stirring shaft.

6. A discharge mixing and distributing device according to any one of claims 1 to 5, characterized in that, The number of cover plates is two, and one side of each of the two cover plates is movably connected to the opposite two sides of the feed inlet. The two cover plates can be moved to close or open the feed inlet.

7. The discharge mixing and distributing device according to claim 6, characterized in that, The barrel also includes a rotating shaft, one end of which is connected to the edge of the feed inlet, and the other end is rotatably connected to one side of the cover plate. The cover plate rotates to close or open the feed inlet.

8. The discharge mixing and distributing device according to claim 6, characterized in that, The length of one of the cover plates in the direction of connection with the barrel is greater than that of the other cover plate. When both cover plates cover the feed inlet, the protruding part of one cover plate is stacked on the other cover plate.

9. A discharge mixing and distributing device according to claim 6, characterized in that, The cover plate is also provided with a handle, which is located on the side of the cover plate opposite to the feed inlet.

10. A discharge mixing and distributing device according to any one of claims 1 to 5, characterized in that, The discharge mixing and distributing device also includes a ladder, which is located on one side of the barrel.