Intelligent heat preservation water tank controlled by industrial sensor

Abstract

The utility model discloses an intelligent heat preservation water tank controlled by an industrial sensor, and relates to the technical field of temperature control equipment in the industrial field. The intelligent heat preservation water tank controlled by the industrial sensor comprises a heat preservation water tank body, the heat preservation water tank body comprises an outer shell, high-density polyurethane foam and an inner tank body, a water storage cavity is formed in the inner tank body, a water inlet pipe and a water outlet pipe are fixedly connected to the outer surface of the inner tank body, and a water level detection device is arranged in the water storage cavity; according to the water tank, the energy utilization rate is remarkably improved, the operation cost is reduced, the safety is greatly enhanced, the water tank can be applied to industries with strict requirements on water temperature, such as food processing, pharmaceutical manufacturing and printing and dyeing spinning, and the water tank has a wide application prospect. The practicability of the water tank is improved.

Description

Technical Field

[0001] This utility model relates to the field of temperature control equipment technology in the industrial sector, specifically to an intelligent industrial sensor-controlled insulated water tank. Background Technology

[0002] In the industrial sector, insulated water tanks refer to water tanks with special industrial and thermal insulation materials added to the interlayer to maintain the water temperature within a certain range to meet domestic and industrial needs. With the acceleration of industrialization, the demand for temperature control in production processes is increasing daily. While existing insulated water tanks can meet basic needs to a certain extent, their level of automation is low, making it difficult to strictly control water temperature. Therefore, they are not suitable for use in industries with stringent temperature requirements, limiting their application scope. Utility Model Content

[0003] To address the shortcomings of existing technologies, this invention provides an intelligent industrial sensor-controlled insulated water tank to solve the problems mentioned in the background section.

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: an intelligent industrial sensor-controlled insulated water tank, comprising an insulated water tank body, the insulated water tank body comprising an outer shell, high-density polyurethane foam and an inner shell, the inner shell having a water storage cavity inside, an inlet pipe and an outlet pipe fixedly connected to the outer surface of the inner shell, a water level detection device inside the water storage cavity, a partition fixedly connected to the inner surface of the water storage cavity, and an opening provided on the side of the partition.

[0005] Preferably, the high-density polyurethane foam is disposed at the interval between the outer shell and the inner box.

[0006] Preferably, the outer surfaces of the inlet pipe and outlet pipe penetrate the high-density polyurethane foam and the outer shell and extend to the outside, and the inner cavities of the inlet pipe and outlet pipe are connected to the water storage cavity.

[0007] Preferably, the partitions are arranged longitudinally along the inner wall of the water storage cavity, the central axis of the opening is offset from the central axis of the partition by a predetermined amount in the width direction, and the opening offset directions of adjacent partitions are opposite.

[0008] Preferably, the outer surface of the water level detection device penetrates the partition.

[0009] Preferably, the water inlet pipe is located above the partition, and the water outlet pipe is located below the partition.

[0010] Beneficial effects

[0011] This invention provides an intelligent industrial sensor-controlled insulated water tank. It has the following beneficial effects:

[0012] (1) The intelligent industrial sensor-controlled insulated water tank ensures precise control and stability of water temperature through the setting of high-precision temperature sensors and intelligent control algorithms, improves product quality and production efficiency, not only significantly improves energy utilization and reduces operating costs, but also greatly enhances safety, enabling the water tank to be used in industries with strict water temperature requirements such as food processing, pharmaceutical manufacturing and printing and dyeing textiles, thus improving the practicality of the water tank.

[0013] (2) The insulated water tank controlled by the intelligent industrial sensor is equipped with an insulated water tank body made of multi-layer composite insulation material and filled with high-density polyurethane foam. This enables the water tank to form excellent heat insulation performance. Furthermore, by setting multiple baffles with openings at specific locations, the water flow is forced to move from one layer to another in a predetermined direction, thereby realizing a "one-way flow channel". This helps to ensure that the fluid is evenly distributed throughout the container and also increases the contact time between the fluid and the wall, which is beneficial to improving heat exchange efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] In the diagram: 1. Insulated water tank body; 101. Outer shell; 102. High-density polyurethane foam; 103. Inner tank; 104. Water storage chamber; 2. Inlet pipe; 3. Outlet pipe; 4. Water level detection device; 5. Partition; 6. Opening. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1:

[0018] like Figure 1 As shown, this utility model provides an intelligent industrial sensor-controlled insulated water tank, including an insulated water tank body 1. The insulated water tank body 1 includes an outer shell 101, a high-density polyurethane foam 102, and an inner box 103. A water storage cavity 104 is provided inside the inner box 103. An inlet pipe 2 and an outlet pipe 3 are fixedly connected to the outer surface of the inner box 103. A water level detection device 4 is provided inside the water storage cavity 104. A partition 5 is fixedly connected to the inner surface of the water storage cavity 104. An opening 6 is provided on the side inside the partition 5.

[0019] Specifically, high-density polyurethane foam 102 is disposed at the interval between the outer shell 101 and the inner box 103.

[0020] Specifically, the outer surfaces of the inlet pipe 2 and the outlet pipe 3 penetrate the high-density polyurethane foam 102 and the outer shell 101 and extend to the outside. The inner cavities of the inlet pipe 2 and the outlet pipe 3 are connected to the water storage chamber 104.

[0021] Specifically, the baffles 5 are arranged longitudinally along the inner wall of the water storage cavity 104, the central axis of the opening 6 is offset from the central axis of the baffle 5 in the width direction by a predetermined amount, and the openings 6 of adjacent baffles 5 are offset in opposite directions.

[0022] Specifically, the outer surface of the water level detection device 4 penetrates the partition 5.

[0023] Specifically, the inlet pipe 2 is located above the partition 5, and the outlet pipe 3 is located below the partition 5.

[0024] The working principle and beneficial effects of the above embodiments.

[0025] In use, the insulated water tank 1 uses a multi-layer composite insulation material as its outer shell, and is filled with high-density polyurethane foam 102 to form excellent thermal insulation performance. Multiple partitions 5 with openings 6 at specific locations are arranged inside the inner tank 103. Each partition 5 has an opening 6 in only one direction, and the openings 6 of adjacent partitions are in opposite positions. This layout forces the water to move from one layer to another in a predetermined direction, thus achieving a "unidirectional flow channel." This helps ensure uniform distribution of the fluid throughout the container and also increases the contact time between the fluid and the wall, which is beneficial for improving heat exchange efficiency. Thermal efficiency: The insulated water tank body 1 is equipped with multiple temperature and pressure sensors to collect and analyze changes in environmental parameters inside and outside the tank in real time. During operation, the temperature variable acquisition module and water level sensor acquisition module collect temperature and water level data, respectively. The data and energy information are then transmitted via the central processing unit (CPU). Energy is stored through capacitor and inductor energy storage modules. The temperature and water level sensors sense the temperature and water level information in the tank environment and transmit this information to the CPU for intelligent processing, utilizing an embedded microprocessor. The system processes the collected data and automatically adjusts the operating status of the heating element to maintain a stable set water tank temperature. A water temperature sensor inside the tank converts the water temperature into an electrical signal. When the water temperature falls below the set value, the sensor sends a signal to the controller, which then initiates the heating program to heat the water until the preset temperature is reached. Once the set temperature is reached, the controller shuts off the heat source, and the system enters a heat preservation state. A sensor is installed on the side of the inner tank to monitor the water level in real time and transmits the data to the water level sensor acquisition module. When the water level falls below a warning value, the water level sensor acquisition module automatically... When a water replenishment signal is sent, the solenoid valve on the external water supply pipeline connected to water inlet pipe 2 opens, enabling automatic water replenishment and preventing production interruptions due to low liquid levels. When the water temperature is lower than the set lower limit, the temperature variable acquisition module activates the heating device to heat the water. When the water temperature is higher than the set upper limit, the temperature variable acquisition module activates the cooling device to cool the water, thereby accurately maintaining the water temperature in the tank within the required range. For remote monitoring, the device connects to the cloud server via Wi-Fi or 4G network to view the equipment's operating status and make necessary settings modifications. It also supports integration with factory automation systems for a more flexible and convenient operating experience.

[0026] When using insulated water tanks in the food processing industry, many steps in the food processing process require hot water at specific temperatures, such as food washing, steaming, and pasteurization. Intelligent insulated water tanks can precisely control the water temperature to ensure the quality and safety of food processing. Through its precise temperature control system, the insulated water tank maintains the water temperature within a suitable range. At the same time, the sanitary-grade inner liner material and water quality monitoring system of the water tank can effectively ensure the cleanliness of the water used for food processing, avoiding food safety hazards caused by water quality issues. Through precise temperature control, it reduces the problem of unstable food quality caused by water temperature fluctuations, lowers the defect rate, and ensures water safety, avoiding food safety accidents caused by water pollution, thereby improving the company's production efficiency and brand reputation.

[0027] When using insulated water tanks in the pharmaceutical manufacturing industry, the quality and temperature requirements of water are extremely stringent. The water quality monitoring system of the insulated water tank can monitor key indicators such as microbial content and pH in the water in real time, ensuring that the production water meets the high standards of pharmaceutical production. In the concentration, drying, and sterilization of drugs, precise control of water temperature is required. Intelligent insulated water tanks, through high-precision temperature sensors and advanced controllers, can achieve precise regulation of water temperature, meeting various temperature requirements in the pharmaceutical manufacturing process. This satisfies the strict requirements of pharmaceutical production for water quality and temperature, ensuring the compliance of drug production. Precise water temperature control improves the stability of drug production processes, helps to improve the purity and efficacy of drugs, reduces the occurrence of batch defects due to water temperature and water quality issues, and lowers production costs.

[0028] When using insulated water tanks in the printing and dyeing textile industry, the dyeing and washing processes require a large amount of hot water, and the stability of the water temperature is critical. Intelligent insulated water tanks can accurately maintain the water temperature, ensuring the consistency of the dyeing effect and reducing color difference problems caused by water temperature fluctuations. At the same time, the tank's liquid level monitoring and automatic water replenishment function can ensure that the production process will not be interrupted due to insufficient water level, improving production efficiency, reducing defective products with color differences caused by unstable water temperature, improving the quality and pass rate of printing and dyeing products, and ensuring the continuity of production by automatically replenishing water, reducing downtime caused by liquid level problems, improving production efficiency, and reducing labor costs.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent industrial sensor-controlled insulated water tank, comprising an insulated water tank body (1), characterized in that: The insulated water tank body (1) includes an outer shell (101), a high-density polyurethane foam (102), and an inner tank (103). The inner tank (103) has a water storage cavity (104) inside. The outer surface of the inner tank (103) is fixedly connected to a water inlet pipe (2) and a water outlet pipe (3). The water storage cavity (104) is equipped with a water level detection device (4). The inner surface of the water storage cavity (104) is fixedly connected to a partition (5). An opening (6) is provided on the side of the partition (5).

2. The intelligent industrial sensor-controlled insulated water tank according to claim 1, characterized in that: The high-density polyurethane foam (102) is disposed at the interval between the outer shell (101) and the inner box (103).

3. The intelligent industrial sensor-controlled insulated water tank according to claim 1, characterized in that: The outer surfaces of the inlet pipe (2) and outlet pipe (3) penetrate the high-density polyurethane foam (102) and the outer shell (101) and extend to the outside. The inner cavities of the inlet pipe (2) and outlet pipe (3) are connected to the water storage cavity (104).

4. The intelligent industrial sensor-controlled insulated water tank according to claim 1, characterized in that: The partitions (5) are arranged longitudinally along the inner wall of the water storage cavity (104), and the central axis of the opening (6) is offset from the central axis of the partition (5) by a predetermined amount in the width direction, and the openings (6) of adjacent partitions (5) are offset in opposite directions.

5. The intelligent industrial sensor-controlled insulated water tank according to claim 1, characterized in that: The outer surface of the water level detection device (4) penetrates the partition plate (5).

6. The intelligent industrial sensor-controlled insulated water tank according to claim 1, characterized in that: The inlet pipe (2) is located above the partition (5), and the outlet pipe (3) is located below the partition (5).

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