Modularized transfer station

Abstract

The utility model provides a modularized transfer station. The modularized transfer station comprises a supporting frame, a conical hopper and a vibrating feeder. The supporting frame is a split mounting type frame. The conical hopper is installed on the upper side of the supporting frame and provided with a downward material outlet. The vibrating feeder is arranged at the material outlet of the conical hopper and connected with the conical hopper, and the vibrating feeder is configured to convey materials in the conical hopper out when working. The materials enter the conical hopper to be stored, and after the vibrating feeder is started, the materials are guided out of the vibrating feeder and conveyed to the next conveying module. According to the characteristics of the transfer station, the sizes of all parts such as the high-strength supporting frame, the conical hopper and the vibrating feeder are fixed to form the modularized transfer station, standardization of the transfer station is achieved, and the defects that production and delivery are slow, the transportation cost is high, the field preparation work amount is large, installation is slow, and transition and part replacement are difficult are overcome.

Description

Technical Field

[0001] This utility model relates to the field of mining machinery technology, and in particular to a modular transfer station. Background Technology

[0002] The current manufacturing process of material transfer stations requires a series of steps, including layout planning, design and development, factory production, delivery and transportation, and on-site installation and commissioning, before they can be put into operation and generate revenue. Each step inevitably encounters some uncontrollable factors, which, when accumulated, result in disadvantages such as slow production and delivery, high transportation costs, large on-site preparation work, difficult installation, long commissioning cycle, slow production, low capacity efficiency, and low rate of return on investment. Summary of the Invention

[0003] In view of the above problems, this utility model is proposed to provide a modular transfer station that overcomes or at least partially solves the above problems, and can realize the modularization of each part matched with the cone bucket, saving design, manufacturing and on-site installation time.

[0004] Specifically, this utility model provides a modular transfer station, including a support frame, a cone bucket, and a vibrating feeder;

[0005] The supporting frame is a modular frame;

[0006] The cone bucket is installed on the upper side of the support frame, and the cone bucket has a downward-facing material outlet;

[0007] The vibrating feeder is located at the material outlet and connected to the cone hopper. The vibrating feeder is configured to convey the material in the cone hopper out during operation.

[0008] Optionally, the support frame includes:

[0009] Two boots, which are parallel to each other and spaced apart;

[0010] The upper frame is a modular frame with a rectangular structure; the upper frame is located above the two boots.

[0011] The system has four legs, each perpendicular to one of the two boots. The lower ends of two of the legs are connected to one boot, and the upper ends of the two legs are connected to two corners of the upper frame. The lower ends of the other two legs are connected to the other boot, and the upper ends of the other two legs are connected to the other two corners of the upper frame.

[0012] Optionally, the boots include:

[0013] The base plate is elongated, and the lower ends of the support legs are connected to the base plate.

[0014] Two reinforcing plates, each of which is connected to the long edge of the base plate and extends upward;

[0015] Multiple horizontal plates perpendicular to the base plate, each horizontal plate having its two ends connected to the inner sides of two reinforcing plates, and at least two horizontal plates being connected to the lower ends of two support legs.

[0016] Optionally, the support frame further includes multiple diagonal supports;

[0017] The lower end of each of the diagonal supports is connected to the middle part of the corresponding leg, and the upper end of each of the diagonal supports is connected to the upper frame.

[0018] Optionally, the cone bucket also has an upward-facing material inlet, which is connected to the material outlet;

[0019] The modular transfer station also includes an upper baffle frame; the upper baffle frame is located at the material inlet.

[0020] Optionally, the modular transfer station further includes a connecting structure, one end of which is connected to the cone-shaped hopper;

[0021] The vibrating feeder includes a chute, which is inclined and located at the material outlet along the material flow direction. The front end of the chute is located below the rear end of the chute. The other end of the connecting structure is connected to the chute.

[0022] Optionally, the connection structure includes:

[0023] Two vertically arranged first connecting structures are located on both sides of the chute and connected to the front end of the chute; each first connecting structure includes a connecting column and a connecting piece connected to each other, one end of the connecting column is connected to the cone bucket, and one end of the connecting piece is connected to the chute.

[0024] Two vertically arranged second connecting structures are located on both sides of the chute and connected to the rear end of the chute; the second connecting structure includes a connecting block and a connecting member connected to each other, one end of the connecting block is connected to the cone bucket, and one end of the connecting member is connected to the chute.

[0025] Optionally, the vibrating feeder further includes a vibrating motor, which is connected to the chute;

[0026] The connector includes:

[0027] A vertically arranged mounting base includes a mounting frame and a mounting base disposed at the bottom of the mounting frame; the mounting frame is connected to the connecting column or the connecting block; the mounting base is provided with a through hole;

[0028] A spring, which is vertically mounted on a mounting base;

[0029] A vertically arranged hook includes a pull rod and a hook portion connected to each other, with the pull rod located above the hook portion; the upper end of the pull rod passes through the through hole and is connected to the upper end of the spring, and the hook portion is connected to the chute.

[0030] Optionally, the upper end of the pull rod is provided with a thread; the connector further includes:

[0031] A nut, located on the outer side of the spring at the end furthest from the hook, is screwed onto the pull rod;

[0032] A washer is positioned between the nut and the end of the spring furthest from the hook.

[0033] Optionally, the support leg is an I-beam.

[0034] This utility model relates to a modular transfer station where materials are stored in a conical hopper. Once the vibrating feeder is activated, the material is discharged and transported to the next module. Based on the characteristics of transfer stations, the modular transfer station standardizes the dimensions of its components, including the high-strength support frame, conical hopper, and vibrating feeder, thus achieving standardization and overcoming drawbacks such as slow production delivery, high transportation costs, extensive on-site preparation, slow installation, and difficulties in relocation and parts replacement.

[0035] The above and other objects, advantages and features of this utility model will become more apparent to those skilled in the art from the following detailed description of specific embodiments of this utility model in conjunction with the accompanying drawings. Attached Figure Description

[0036] The following sections will describe some specific embodiments of the present invention in a detailed manner by way of example and not limitation, with reference to the accompanying drawings. The same reference numerals in the drawings denote the same or similar parts or components. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:

[0037] Figure 1 This is a structural schematic diagram of a modular transfer station according to an embodiment of the present invention;

[0038] Figure 2 This is a structural schematic diagram of a modular transfer station according to an embodiment of the present invention;

[0039] Figure 3This is a structural schematic diagram of a modular transfer station according to an embodiment of the present invention;

[0040] Figure 4 This is a structural schematic diagram of a modular transfer station according to an embodiment of the present invention;

[0041] Figure 5 This is a cross-sectional view of a connecting column according to an embodiment of the present invention. Detailed Implementation

[0042] The following reference Figures 1 to 5 This description refers to a modular transfer station according to an embodiment of the present invention. In this description, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature, that is, include one or more of that feature. In the description of the present invention, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified. When a feature "includes or contains" one or more of the features it encompasses, unless otherwise specifically described, this indicates that other features are not excluded and may be further included.

[0043] Unless otherwise expressly specified and limited, the terms "set," "install," "connect," "link," "fix," and "couple" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art should be able to understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0044] Furthermore, in the description of this embodiment, "above" or "below" the second feature can include direct contact between the first and second features, or it can include contact between the first and second features through another feature between them. That is, in the description of this embodiment, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," or "below" of the second feature can mean the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0045] In the description of this embodiment, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0046] Figure 1 This is a structural schematic diagram of a modular transfer station according to an embodiment of the present invention. As shown in the figure, and with reference to... Figures 2 to 5 This utility model provides a modular transfer station, including a support frame 100, a cone hopper 200, and a vibrating feeder 300. The support frame 100 is an assembled frame. The cone hopper 200 is installed on the upper side of the support frame 100 and has a downward-facing material outlet. The vibrating feeder 300 is located at the material outlet of the cone hopper 200 and connected to the cone hopper 200. The vibrating feeder 300 is configured to convey the material in the cone hopper 200 out during operation.

[0047] Material enters the cone hopper 200 for storage. When the vibrating feeder 300 starts, the material is discharged from the vibrating feeder 300 and conveyed to the next conveying module. Based on the characteristics of the transfer station, the modular transfer station fixes the dimensions of each part, such as the high-strength support frame 100, the cone hopper 200, and the vibrating feeder 300, to form an MP (Modular Plant) modular transfer station. This achieves standardization of the transfer station and solves the disadvantages of slow production delivery, high transportation costs, large on-site preparation work, slow installation, and difficulties in relocation and parts replacement.

[0048] In some embodiments of this utility model, such as Figure 1 As shown, the support frame 100 includes two parallel and spaced-apart shoe boots 110, four legs 130, and an upper frame 120. The upper frame 120 is a modular frame with a rectangular structure. The upper frame 120 is positioned above the two shoe boots 110. The four legs 130 are perpendicular to the two shoe boots 110, with the lower ends of two legs 130 connected to one shoe boot 110 and the upper ends of two legs 130 connected to two corners of the upper frame 120. The lower ends of the other two legs 130 are connected to the other shoe boot 110, and the upper ends of the other two legs 130 are connected to the other two corners of the upper frame 120.

[0049] The two track shoes 110 form the foundation of the support frame 100, directly contacting the ground. Four support legs 130 connect the upper frame 120 to the two track shoes 110, forming the support frame 100. The first upper frame 120 is a modular frame, meaning it is detachably fixed together. This design improves both the efficiency of initial assembly and subsequent disassembly, saves costs, and facilitates production and transportation.

[0050] In some other embodiments of this utility model, the upper frame 120 may also be an integral frame.

[0051] In some embodiments of this utility model, as shown in the figure, the support frame 100 further includes a plurality of diagonal supports 140. The lower end of each diagonal support 140 is connected to the middle part of the corresponding support leg 130, and the lower end of each diagonal support 140 is connected to the upper frame 120 to enhance the strength of the support leg 130.

[0052] In some embodiments of this utility model, the support leg 130 and the diagonal support 140 are I-beams.

[0053] In some embodiments of this utility model, such as Figure 4 As shown, the shoe 110 includes a base plate 111, two reinforcing plates 112, and multiple horizontal plates 113 perpendicular to the base plate 111. The base plate 111 is elongated, and the lower ends of the support legs 130 are connected to the base plate 111. The two reinforcing plates 112 are respectively connected to the long edges of the base plate 111 and extend upwards. The two ends of each horizontal plate 113 are respectively connected to the inner sides of the two reinforcing plates 112, and at least two horizontal plates 113 are respectively connected to the lower ends of the two support legs 130.

[0054] The reinforcing plate 112 increases the strength of the base plate 111, making it less prone to deformation under the pressure of the outriggers 130. Simultaneously, the integrated base plate 111 distributes the load more evenly. The horizontal plate 113 increases both the strength of the reinforcing plate 112 and the stability of the outriggers 130. The track shoe 110 can be designed without anchor bolts, allowing for immediate installation upon arrival, reducing on-site construction work and costs.

[0055] Furthermore, in some embodiments of this utility model, the base plate 111 and the two reinforcing plates 112 are integrally formed.

[0056] In some embodiments of this utility model, such as Figure 1 As shown, the cone hopper 200 includes a cone hopper body and a cone hopper discharge hopper connected to the cone hopper body, and the outlet of the cone hopper discharge hopper is a material outlet. Along the material conveying direction, the rear wall of the cone hopper discharge hopper includes a stepped structure to form a material retention area on the rear wall of the cone hopper discharge hopper.

[0057] As the crushed material rolls along the cone-shaped discharge hopper, some of it temporarily remains at the corners of the stepped structure. Smaller pieces are particularly prone to this, forming a material retention area. This accumulation in the retention area creates a sloping lining, which reduces the gravitational potential energy of the rolling material, minimizes noise from collisions, and facilitates a slower, more controlled descent. Conventional vibrating feeders 300 require sufficiently thick steel plates to withstand the impact and friction of the material, resulting in a heavy weight and significant noise from the direct impact of the material against the steel plate, potentially causing injury to workers. This embodiment reduces the wall thickness of the vibrating feeder 300, decreasing noise while also providing some protection.

[0058] In some embodiments of this invention, the modular transfer station also includes an observation platform, which is arranged around the upper frame 120. The observation platform facilitates the inspection and maintenance of the cone 200.

[0059] In some embodiments of this invention, the modular transfer station also includes a ladder. The ladder is installed on the upper frame 120 for users to climb to the observation platform.

[0060] In some embodiments of this utility model, such as Figure 3 As shown, the cone hopper 200 also has an upward-facing material inlet, which is connected to a material outlet. The modular transfer station also includes an upper baffle frame 400. The upper baffle frame 400 is located at the material inlet.

[0061] The upper baffle frame 400 is used to increase the storage capacity of the cone hopper 200. Depending on the amount of material delivered by the previous working module, the upper baffle frame 400 of different heights can be matched. For example, the final storage capacity of the cone hopper 200 can be 10 cubic meters, 20 cubic meters or 30 cubic meters.

[0062] In some embodiments of this utility model, such as Figure 2 As shown, the modular transfer station also includes a connecting structure, one end of which is connected to the cone hopper 200. The vibrating feeder 300 includes a chute 310, which is located at the material outlet. The chute 310 is inclined and aligned with the material flow direction, with its front end positioned below its rear end. The other end of the connecting structure is connected to the chute 310.

[0063] The chute 310 is connected to the cone bucket 200 through a connecting structure. The inclined chute 310 is conducive to the material conveying at the material outlet. The material flowing out of the chute 310 enters the next production module.

[0064] In some embodiments of this utility model, the connecting structure includes two vertically arranged first connecting structures located on both sides of the chute 310 and connected to the front end of the chute 310. Each first connecting structure includes a connecting member connecting a connecting column to another connecting column; one end of the connecting column is connected to the conical hopper 200, and the connecting member is connected to the chute 310.

[0065] In some embodiments of this utility model, such as Figure 5 As shown, the connecting column 510 is telescopically oriented. The telescopic connecting column 510 can adjust the inclination angle of the chute 310, thereby adjusting the material conveying capacity of the chute 310. For example, when it is necessary to increase the material conveying capacity of the chute 310, the connecting column 510 extends, making the inclination angle of the chute 310 larger; when it is necessary to reduce the material conveying capacity of the chute 310, the connecting column shortens, making the inclination angle of the chute 310 smaller.

[0066] Furthermore, in some embodiments of this utility model, such as Figure 5 As shown, the retractable connecting column includes a vertically arranged sleeve 511, a connecting rod 512, and two transmission blocks 513. The upper end of the sleeve 511 is connected to the conical hopper 200. The connecting rod 512 is inserted into the sleeve 511, and the lower end of the connecting rod 512 is connected to the upper end of the connecting piece. Along the axial direction of the connecting rod 512, a plurality of annular grooves 514 are evenly spaced on the peripheral wall of the connecting rod 512. Both transmission blocks 513 are cylindrical structures, and a portion of the side of each transmission block 513 is provided with a plurality of teeth. The two transmission blocks 513 are located on the transverse sides of the connecting rod 512, and are rotatably mounted on the sleeve 511 in the same direction. The plurality of teeth engage with the plurality of annular grooves 514, and the plurality of teeth of the two transmission blocks 513 contact the plurality of annular grooves 514 sequentially. In other words, during the rotation, multiple teeth of the two transmission blocks 513 engage with multiple annular grooves 514 respectively. When multiple teeth of one transmission block 513 are in contact with multiple annular grooves 514, multiple teeth of the other transmission block 513 are not in contact with multiple annular grooves 514.

[0067] The sleeve 511 is installed on the cone hopper 200, and the connecting rod 512 is inside the sleeve 511, with its lower end connected to the upper end of the connector. When the inclination angle of the chute 310 needs to be adjusted, one of the two rotating blocks rotates, and the teeth on the rotating block engage with the annular groove 514, causing the connecting rod 512 to move axially along the sleeve 511. For example, when the inclination angle of the chute 310 needs to be increased, one rotating block rotates, and the teeth of this rotating block engage with the annular groove 514, causing the connecting rod 512 to move downward, thus extending the connecting column. At this time, the other rotating block also rotates in the same direction, but its teeth do not engage with the annular groove 514. When the inclination angle of the chute 310 needs to be decreased, the other rotating block rotates, and its teeth engage with the annular groove 514, causing the connecting rod 512 to move upward, thus shortening the connecting column. At this time, one rotating block also rotates, but its teeth do not engage with the annular groove 514.

[0068] In some embodiments of this utility model, the connecting structure further includes two second connecting structures located on both sides of the chute 310 and connected to the rear end of the chute 310. Each second connecting structure includes a connecting block and a connecting member connected to each other, with one end of the connecting block connected to the conical hopper 200.

[0069] In some embodiments of this utility model, such as Figure 2 As shown, the vibrating feeder also includes a vibrating motor 320, which is connected to the chute. The connecting components include a vertically arranged mounting base 523, a spring 521, and a vertically arranged hook 522. The mounting base 523 includes a mounting frame and a mounting base disposed at the bottom of the mounting frame. The upper end of the mounting frame is connected to the lower end of the connecting column 510 or a connecting block. The mounting base has a through hole. The spring 521 is vertically arranged on the mounting base. The hook 522 includes a pull rod and a hook portion connected to each other, with the pull rod located above the hook portion. The upper end of the pull rod passes through the through hole and connects to the upper end of the spring 521, and the hook portion connects to the chute 310.

[0070] When the vibratory motor is working, it drives the spring of the chute to contract and expand, causing the chute to vibrate significantly. This vibration is more conducive to the conveying of materials.

[0071] In some embodiments of this utility model, the chute 310 includes four mounting holes, and the hook is inserted into the corresponding mounting hole.

[0072] In some embodiments of this invention, the upper end of the pull rod is threaded. The connector also includes a nut and a washer. The nut is located on the outer side of the end of the spring 521 away from the hook, and the nut is screwed onto the pull rod. The washer is located between the nut and the end of the spring 521 away from the hook, and the upper end of the pull rod passes through the washer.

[0073] Therefore, those skilled in the art should recognize that although many exemplary embodiments of the present invention have been shown and described in detail herein, many other variations or modifications conforming to the principles of the present invention can be directly determined or derived from the disclosure of the present invention without departing from the spirit and scope of the present invention. Therefore, the scope of the present invention should be understood and recognized as covering all such other variations or modifications.

Claims

1. A modular transfer station, characterized in that, Includes a support frame, cone bucket, and vibrating feeder; The supporting frame is a modular frame; The cone bucket is installed on the upper side of the support frame, and the cone bucket has a downward-facing material outlet; The vibrating feeder is located at the material outlet and connected to the cone hopper. The vibrating feeder is configured to convey the material in the cone hopper out during operation.

2. The modular transfer station according to claim 1, characterized in that, The supporting framework includes: Two boots, which are parallel to each other and spaced apart; The upper frame is a modular frame with a rectangular structure; the upper frame is located above the two boots. The system has four legs, each perpendicular to one of the two boots. The lower ends of two of the legs are connected to one boot, and the upper ends of the two legs are connected to two corners of the upper frame. The lower ends of the other two legs are connected to the other boot, and the upper ends of the other two legs are connected to the other two corners of the upper frame.

3. The modular transfer station according to claim 2, characterized in that, The boots include: The base plate is elongated, and the lower ends of the support legs are connected to the base plate. Two reinforcing plates, each of which is connected to the long edge of the base plate and extends upward; Multiple horizontal plates perpendicular to the base plate, each horizontal plate having its two ends connected to the inner sides of two reinforcing plates, and at least two horizontal plates being connected to the lower ends of two support legs.

4. The modular transfer station according to claim 2, characterized in that, The support frame also includes multiple diagonal supports; The lower end of each of the diagonal supports is connected to the middle part of the corresponding leg, and the upper end of each of the diagonal supports is connected to the upper frame.

5. The modular transfer station according to claim 1, characterized in that, The cone bucket also has an upward-facing material inlet, which is connected to the material outlet. The modular transfer station also includes an upper baffle frame; the upper baffle frame is located at the material inlet.

6. The modular transfer station according to claim 1, characterized in that, The modular transfer station also includes a connecting structure, one end of which is connected to the cone-shaped bucket. The vibrating feeder includes a chute, which is inclined and located at the material outlet along the material flow direction. The front end of the chute is located below the rear end of the chute. The other end of the connecting structure is connected to the chute.

7. The modular transfer station according to claim 6, characterized in that, The connection structure includes: Two vertically arranged first connecting structures are located on both sides of the chute and connected to the front end of the chute; each first connecting structure includes a connecting column and a connecting piece connected to each other, one end of the connecting column is connected to the cone bucket, and one end of the connecting piece is connected to the chute. Two vertically arranged second connecting structures are located on both sides of the chute and connected to the rear end of the chute; the second connecting structure includes a connecting block and a connecting member connected to each other, one end of the connecting block is connected to the cone bucket, and one end of the connecting member is connected to the chute.

8. The modular transfer station according to claim 7, characterized in that, The vibrating feeder further includes a vibrating motor, which is connected to the chute; the connecting component includes: A vertically arranged mounting base includes a mounting frame and a mounting base disposed at the bottom of the mounting frame; the mounting frame is connected to the connecting column or the connecting block; the mounting base is provided with a through hole; A spring, which is vertically mounted on a mounting base; A vertically arranged hook includes a pull rod and a hook portion connected to each other, with the pull rod located above the hook portion; the upper end of the pull rod passes through the through hole and is connected to the upper end of the spring, and the hook portion is connected to the chute.

9. The modular transfer station according to claim 8, characterized in that, The upper end of the pull rod is threaded; the connector also includes: A nut, located on the outer side of the spring at the end furthest from the hook, is screwed onto the pull rod; A washer is positioned between the nut and the end of the spring furthest from the hook.

10. The modular transfer station according to claim 2, characterized in that, The support legs are made of I-beams.

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