Tantalum block safe discharging mechanism

By designing a safe feeding mechanism for tantalum blocks, and using hose guidance and a vacuum pump to remove floating powder, the problems of missing edges and corners and floating powder during the tantalum block feeding process were solved, thus improving the production quality of tantalum capacitors.

CN223892053UActive Publication Date: 2026-02-10DONGGUAN SUNLORD TANTALUM CAPACITOR ELECTRONICS CO LTD
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Patent Information

Application Number
CN202520335126.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-02-10
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

During the material feeding process, tantalum blocks fall freely due to gravity and are collected through a simple inclined tube, resulting in defects such as missing edges and corners, as well as powder shedding, which affects the product yield.

Method used

Design a safe tantalum block unloading mechanism that includes transportation, feeding, buffering, and negative pressure mechanisms. The tantalum block is guided into the conveyor belt by a hose, floating powder is removed by a vacuum pump, and the tantalum block is cushioned by a soft pad to avoid collision and friction.

Benefits of technology

This method enables tantalum blocks to be transported without collision or friction, effectively removing surface powder and improving the production quality of tantalum capacitors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tantalum capacitor production, in particular to a tantalum block safe blanking mechanism which comprises a transportation mechanism which is obliquely or horizontally placed, a discharging mechanism arranged at the upper end of the transportation mechanism, a buffering mechanism arranged at the lower end of the transportation mechanism and a negative pressure mechanism arranged in the transportation mechanism. The discharging mechanism is used for guiding the formed tantalum blocks to fall off the conveying mechanism, the conveying mechanism is used for conveying the formed tantalum blocks, the negative pressure mechanism is used for pumping away floating powder on the surfaces of the formed tantalum blocks, and the buffering mechanism is used for bearing the formed tantalum blocks falling off from the conveying mechanism. The utility model aims to provide the safe blanking mechanism for the tantalum blocks. The special blanking mechanism is arranged to solve the problems of edge missing and corner falling defects and powder floating caused by collision and friction of the tantalum blocks in the falling, conveying and receiving process.
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Description

Technical Field

[0001] This utility model relates to the field of tantalum capacitor manufacturing technology, specifically to a safe unloading mechanism for tantalum blocks. Background Technology

[0002] The tantalum block forming machine has a certain height difference in the material feeding. Most of the tantalum blocks rely on gravity to fall freely and be collected in a fixed material box through a simple stainless steel inclined tube. This method of free fall and rolling transportation and collection in the inclined tube causes the tantalum blocks to collide and rub against each other, resulting in defects such as missing edges and corners, as well as powder falling off and sticking to the surface. Before the next step of production, it is necessary to sieve the powder and remove the defective products, which has a serious impact on the product yield. Summary of the Invention

[0003] In order to overcome the shortcomings and deficiencies of the existing technology, the purpose of this utility model is to provide a safe feeding mechanism for tantalum blocks. By setting a special feeding mechanism, the defects of missing edges and corners and floating powder caused by collision and friction during the falling, conveying and collecting process of tantalum blocks are solved.

[0004] This utility model is achieved through the following technical solution:

[0005] A tantalum block safety unloading mechanism includes a transport mechanism placed at an incline or horizontal position, a feeding mechanism disposed at the upper end of the transport mechanism, a buffer mechanism disposed at the lower end of the transport mechanism, and a negative pressure mechanism disposed inside the transport mechanism; the feeding mechanism is used to guide the shaped tantalum block to fall into the transport mechanism, the transport mechanism is used to transport the shaped tantalum block, the negative pressure mechanism is used to remove floating powder on the surface of the shaped tantalum block, and the buffer mechanism is used to receive the shaped tantalum block falling from the transport mechanism.

[0006] The feeding mechanism is a flexible hose structure.

[0007] The transport mechanism is a conveyor belt.

[0008] The negative pressure mechanism is a vacuum pump and a vacuum pipe connected to it.

[0009] The buffer mechanism is a soft pad structure.

[0010] The tantalum block safety unloading mechanism also includes a receiving mechanism, which is located below the buffer mechanism.

[0011] The beneficial effects of this utility model are:

[0012] This utility model discloses a safe tantalum block feeding mechanism, which includes a transport mechanism, a feeding mechanism, a buffer mechanism, and a negative pressure mechanism. In use, the formed tantalum blocks are produced from the forming equipment and fall onto the feeding mechanism, where they automatically drop onto the transport mechanism. The formed tantalum blocks are arranged one by one on the transport mechanism without collision or friction, and are conveyed downwards as the transport mechanism moves. Simultaneously, the negative pressure mechanism located within the transport mechanism removes floating powder from the surface of the formed tantalum blocks. Finally, the formed tantalum blocks fall from the transport mechanism to the buffer mechanism, preventing impacts during the fall and ensuring the production quality of the tantalum capacitors. Attached Figure Description

[0013] The present invention will be further described with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation on the present invention. For those skilled in the art, other drawings can be obtained based on the following drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure Labels

[0016] Transport mechanism--101, feeding mechanism--102, buffer mechanism--103, negative pressure mechanism--104, receiving mechanism--105. Detailed Implementation

[0017] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0018] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0020] The tantalum block forming machine has a certain height difference in the material feeding. Most of the tantalum blocks rely on gravity to fall freely and be collected in a fixed material box through a simple stainless steel inclined tube. This method of free fall and rolling transportation and collection in the inclined tube causes the tantalum blocks to collide and rub against each other, resulting in defects such as missing edges and corners, as well as powder falling off and sticking to the surface. Before the next step of production, it is necessary to sieve the powder and remove the defective products, which has a serious impact on the product yield.

[0021] To address the aforementioned problems, this embodiment discloses a safe unloading mechanism for tantalum blocks, the structure of which is as follows: Figure 1 As shown, the feeding mechanism includes a transport mechanism 101 that is placed at an incline or horizontal position, a feeding mechanism 102 disposed at the upper end of the transport mechanism 101, a buffer mechanism 103 disposed at the lower end of the transport mechanism 101, and a negative pressure mechanism 104 disposed inside the transport mechanism 101. The feeding mechanism 102 is used to guide the shaped tantalum blocks to fall into the transport mechanism 101, the transport mechanism 101 is used to transport the shaped tantalum blocks, the negative pressure mechanism 104 is used to remove floating powder from the surface of the shaped tantalum blocks, and the buffer mechanism 103 is used to receive the shaped tantalum blocks falling from the transport mechanism 101.

[0022] In this embodiment, the feeding mechanism 102 is preferably a flexible hose structure, and the tantalum block falls into the conveying mechanism under the guidance of the hose; the transport mechanism 101 is preferably a conveyor belt, which is a conveying device, usually made of metal material, and is mainly used to transport materials; the negative pressure mechanism 104 is preferably a vacuum pump and a vacuum pipe connected to it; the buffer mechanism 103 is preferably a soft pad structure.

[0023] Specifically, this embodiment of a tantalum block safety unloading mechanism includes a transport mechanism 101, a feeding mechanism 102, a buffer mechanism 103, and a negative pressure mechanism 104. In use, the formed tantalum blocks produced by the forming equipment fall onto the feeding mechanism 102, and then automatically fall onto the conveying mechanism. The formed tantalum blocks are arranged one by one on the conveying mechanism without collision or friction, and are conveyed downwards with the conveying mechanism. Simultaneously with the conveying mechanism, the negative pressure mechanism 104 located within the conveying mechanism removes floating powder from the surface of the formed tantalum blocks. Finally, the formed tantalum blocks fall from the transport mechanism 101 to the buffer mechanism 103, preventing collisions during the fall and ensuring the production quality of the tantalum capacitors.

[0024] Furthermore, the tantalum block safety unloading mechanism also includes a receiving mechanism 105, which is located below the buffer mechanism 103. The receiving mechanism 105 is preferably a tray for receiving the material after passing through the buffer mechanism 103.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A tantalum block safety unloading mechanism, characterized in that, include: Inclined or horizontally placed transport mechanism, material feeding mechanism located at the top of the transport mechanism, buffer mechanism located at the bottom of the transport mechanism, and negative pressure mechanism located inside the transport mechanism. The feeding mechanism is used to guide the molded tantalum block to fall onto the transport mechanism, the transport mechanism is used to transport the molded tantalum block, the negative pressure mechanism is used to remove floating powder from the surface of the molded tantalum block, and the buffer mechanism is used to receive the molded tantalum block falling from the transport mechanism.

2. The tantalum block safety unloading mechanism according to claim 1, characterized in that, The feeding mechanism is a flexible hose structure.

3. The tantalum block safety unloading mechanism according to claim 1, characterized in that, The transport mechanism is a conveyor belt.

4. The tantalum block safety unloading mechanism according to claim 1, characterized in that, The negative pressure mechanism is a vacuum pump and a vacuum pipe connected to it.

5. A tantalum block safety unloading mechanism according to claim 1, characterized in that, The buffer mechanism is a soft pad structure.

6. The tantalum block safety unloading mechanism according to claim 1, characterized in that, The tantalum block safety unloading mechanism also includes a receiving mechanism, which is located below the buffer mechanism.