Titanium wire winding device with protective structure

By designing a titanium wire winding device with a protective structure, the safety hazards and dust pollution problems in the titanium wire winding process are solved, realizing a safe, environmentally friendly, and efficient winding process, and featuring flexible adjustability and easy maintenance.

CN223892182UActive Publication Date: 2026-02-10LUOYANG HEXIN TITANIUM CO LTD
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Patent Information

Application Number
CN202520583795.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-10
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

Existing titanium wire winding equipment poses safety hazards during operation and causes serious dust pollution, affecting the health of operators and the working environment.

Method used

A titanium wire winding device with a protective structure was designed, including a retractable protective curtain, a dust collection mechanism, and a flexible fixing method. It is connected to the protective frame via guide rails, and uses high-strength transparent PVC material and tempered glass observation window. Combined with magnetic fixing components and anchor bolts, it achieves safety protection and dust collection.

Benefits of technology

It effectively prevents operators from coming into contact with high-speed titanium wire, reduces dust pollution, improves safety and environmental protection, and is flexible and adjustable, making it easy to install and maintain.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223892182U_ABST
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Abstract

A titanium wire winding device with a protection structure comprises a winding mechanism, protection frames are arranged on the two sides of the winding mechanism, telescopic protection curtains are arranged in the protection frames and connected with the protection frames through guide rails, pulleys are arranged on the guide rails, manual pull rings are arranged on one sides of the telescopic protection curtains, and the manual pull rings are arranged on the other sides of the telescopic protection curtains. A dust collecting mechanism is arranged at the top of the protective frame; the telescopic protective curtain can effectively prevent an operator from being in contact with a titanium wire rotating at a high speed, accidents such as cutting and winding are avoided, the dust collecting mechanism can collect metal scraps and dust generated in the winding process in time, pollution to the working environment is reduced, and the service life of the titanium wire winding machine is prolonged. Meanwhile, the physical health of operators is protected, the reasonable connection mode of the dust collection pipeline, the fan and the dust collection box improves the dust collection efficiency, and the energy consumption is reduced; the device is flexible, adjustable and convenient to maintain.
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Description

Technical Field

[0001] This utility model relates to the field of metal material processing equipment, and in particular to a titanium wire winding device with a protective structure. Background Technology

[0002] The winding process is crucial in the production and processing of titanium wire. However, existing titanium wire winding equipment has many safety hazards and protective deficiencies. During winding, the titanium wire rotates at high speed, and if operators accidentally come into contact with it, it can easily cause serious bodily injuries, such as cuts or entanglement. Metal shavings and dust generated during winding will fly everywhere, not only polluting the working environment but also damaging the respiratory tract of operators. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a titanium wire winding device with a protective structure to improve the safety of the titanium wire winding process, reduce dust pollution, and at the same time have flexible adjustability, easy installation and disassembly, stable fixing method and efficient dust collection connection structure.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a titanium wire winding device with a protective structure, comprising a winding mechanism, a protective frame on both sides of the winding mechanism, a retractable protective curtain inside the protective frame and connected to the protective frame via a guide rail, a pulley on the guide rail, a manual pull ring on one side of the retractable protective curtain, and a dust collection mechanism on the top of the protective frame.

[0005] Furthermore, the winding mechanism includes a base plate, support plates disposed on both sides of the base plate, and a take-up shaft and a motor disposed on the support plates.

[0006] Furthermore, the dust collection mechanism consists of a dust collection hood, a dust collection pipe, a fan, and a dust collection box; one end of the dust collection pipe is detachably connected to the outlet of the dust collection hood, and the other end is connected to the air inlet of the fan; the air outlet of the fan is connected to the inlet of the dust collection box through a connecting pipe; the dust collection hood is trumpet-shaped, with the opening facing the titanium wire winding area; sealing rubber rings are provided at the connection points between the dust collection pipe and the dust collection hood and the fan; shock-absorbing pads are also provided at the connection points between the dust collection pipe and the fan; and a filter assembly is installed inside the dust collection box.

[0007] Furthermore, the protective frame is provided with reinforcing ribs at the four corners and adjustable support feet are installed at the bottom, which are fixed to the bottom surface by anchor bolts or magnetic fixing components.

[0008] Furthermore, the retractable protective curtain is made of high-strength, wear-resistant, and transparent PVC material, and an observation window is provided on the retractable protective curtain, which is made of transparent tempered glass.

[0009] The beneficial effects of this utility model are: high safety: the retractable protective curtain can effectively prevent operators from coming into contact with the high-speed rotating titanium wire, avoiding accidents such as cuts and entanglement.

[0010] Environmentally friendly and energy-saving: The dust collection mechanism can collect metal shavings and dust generated during the winding process in a timely manner, reducing pollution in the working environment and protecting the health of operators. The reasonable connection method of dust collection pipes, fans and dust collection boxes improves dust collection efficiency and reduces energy consumption.

[0011] Flexible and adjustable: The retractable protective curtain can be flexibly adjusted according to the actual rolling situation to meet different work needs. The adjustable support feet at the bottom of the protective frame can adapt to ground with different flatness, and the magnetic fixing components facilitate the movement and position adjustment of the main protective frame. The magnetic fixing components include strong magnets and matching magnetic bases. The magnetic bases can be pre-fixed on the ground, and the protective frame is attached to the magnetic base by the strong magnets at the bottom.

[0012] Easy to maintain: The dust collection box adopts a drawer-type design, which is convenient for cleaning and maintenance. The retractable protective curtain is connected to the main protective frame through guide rails and pulleys, making installation and disassembly very convenient and facilitating equipment maintenance. The detachable connection of the dust collection pipe to each component also facilitates the cleaning and maintenance of the dust collection device.

[0013] Stable and flexible: The combination of anchor bolts and magnetic fixing components ensures the main protective frame is firmly fixed in different working scenarios, while also meeting the flexibility requirements for moving or adjusting its position; the parts not described in detail in this utility model are commonly used existing technologies. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings:

[0015] Figure 1 This is a frontal view of the structural diagram;

[0016] Figure 2 This is a schematic diagram of the left-side view structure;

[0017] In the diagram: 1. Rewinding mechanism; 2. Protective frame; 3. Dust hood; 4. Fan; 5. Dust collection box; 6. Retractable protective curtain. Detailed Implementation

[0018] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:

[0019] like Figures 1-2As shown, a titanium wire winding device with a protective structure includes a winding mechanism 1, protective frames 2 on both sides of the winding mechanism 1, a retractable protective curtain 6 inside the protective frame 2 and connected to the protective frame 2 via a guide rail, pulleys on the guide rail, a manual pull ring on one side of the retractable protective curtain 6, and a dust collection mechanism on the top of the protective frame 2.

[0020] The winding mechanism 1 includes a base plate, support plates on both sides of the base plate, a winding shaft and a motor on the support plates.

[0021] The dust collection mechanism consists of a dust collection hood 3, a dust collection pipe, a fan 4, and a dust collection box 5. One end of the dust collection pipe is detachably connected to the outlet of the dust collection hood 3, and the other end is connected to the air inlet of the fan 4. The air outlet of the fan 4 is connected to the inlet of the dust collection box 5 through a connecting pipe. The dust collection hood 3 is trumpet-shaped, with the opening facing the titanium wire winding area. Sealing rubber rings are provided at the connection points between the dust collection pipe and the dust collection hood 3 and the fan 4. Shock-absorbing pads are also provided at the connection points between the dust collection pipe and the fan 4. A filter assembly is installed inside the dust collection box 5.

[0022] The protective frame 2 is equipped with reinforcing ribs at its four corners and adjustable support feet at the bottom, which are fixed to the bottom surface by anchor bolts or magnetic fixing components.

[0023] The retractable protective curtain 6 is made of high-strength, wear-resistant and transparent PVC material. The retractable protective curtain 6 is equipped with an observation window, which is made of transparent tempered glass.

[0024] Instructions for use: Operators should adjust the telescopic range of the telescopic protective curtain 6 by pulling the pull ring on the telescopic protective curtain 6 according to the specific situation of titanium wire winding, so that the protective device can completely cover the winding area.

[0025] The motor of the titanium wire winding mechanism and the fan 4 of the dust collection mechanism are started to begin the titanium wire winding operation. The operation of the fan 4 generates suction, which draws the metal shavings and dust generated during the winding process into the dust collection pipe through the dust collection hood 3. After the air volume is adjusted by the air volume regulating valve, the air enters the fan 4 and then enters the dust collection box 5 through the connecting pipe and the one-way valve. Inside the dust collection box 5, the filter components separate and collect the dust, and the purified air is discharged from the exhaust port at the top of the dust collection box 5.

[0026] Operators can observe the titanium wire winding process at any time through the observation window. After the winding operation is completed, turn off the equipment and fan 4, and clean the metal shavings and dust in the dust collection box 5. If the dust collection mechanism needs maintenance, the dust collection pipe, dust collection hood 3 and other components can be cleaned by disassembling the buckles or flanges. If the protective frame 1 needs to be moved, in the case of magnetic fixation, the frame can be directly separated from the magnetic base for movement.

[0027] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A titanium wire winding device with a protective structure, comprising a winding mechanism (1), characterized in that: The winding mechanism (1) is provided with protective frames (2) on both sides. The retractable protective curtain (6) is set inside the protective frame (2) and connected to the protective frame (2) through a guide rail. The guide rail is provided with pulleys. A manual pull ring is provided on one side of the retractable protective curtain (6). A dust collection mechanism is provided on the top of the protective frame (2).

2. The titanium wire winding device with a protective structure according to claim 1, characterized in that: The winding mechanism (1) includes a base plate, support plates on both sides of the base plate, a winding shaft and a motor on the support plates.

3. The titanium wire winding device with a protective structure according to claim 1, characterized in that: The dust collection mechanism consists of a dust hood (3), a dust duct, a fan (4), and a dust collection box (5). One end of the dust duct is detachably connected to the outlet of the dust hood (3), and the other end is connected to the air inlet of the fan (4). The air outlet of the fan (4) is connected to the inlet of the dust collection box (5) through a connecting pipe. The dust hood (3) is trumpet-shaped, with the opening facing the titanium wire winding area. Sealing rubber rings are provided at the connection points between the dust duct and the dust hood (3) and the fan (4). Shock-absorbing pads are also provided at the connection points between the dust duct and the fan (4). A filter assembly is provided inside the dust collection box (5).

4. The titanium wire winding device with a protective structure according to claim 1, characterized in that: The protective frame (2) is provided with reinforcing ribs at its four corners and adjustable support feet at its bottom, which are fixed to the bottom surface by anchor bolts or magnetic fixing components.

5. A titanium wire winding device with a protective structure according to claim 1, characterized in that: The retractable protective curtain (6) is made of high-strength, wear-resistant and transparent PVC material. The retractable protective curtain (6) is equipped with an observation window, which is made of transparent tempered glass.