Semi-automatic down filling and filling all-in-one machine

Abstract

The utility model discloses a semi-automatic down filling and filling all-in-one machine which comprises a bottom plate, the upper surface of the bottom plate is fixedly connected with a stand column, the side surface of the stand column is fixedly connected with a box body, the side surface of the box body is fixedly connected with an exhaust fan, and the input end of the exhaust fan is fixedly connected with a trapezoidal cover. A partition plate is fixedly connected to the side inner wall of the box body, a feeding cavity is formed in the box body, and a collecting cavity is formed in the box body. The trapezoidal cover, the exhaust fan, the collecting cavity, the filter plate and the drawer are matched, down feather and dust flying in the air in the down feather filling process can be sucked away and prevented from flying in the air to affect the workshop environment, the flying dust can be prevented from affecting the breathing health of workers, the sucked down feather and dust can be separated, and the service life of the workers is prolonged. Collected down feather can be directly put into production and use, waste can be effectively avoided, and absorbed dust can be taken out to be cleaned after being collected by the drawer in a centralized mode.

Description

Technical Field

[0001] This utility model belongs to the field of down filling technology, specifically relating to a semi-automatic down filling machine. Background Technology

[0002] In the manufacturing of down jackets, plush toys, and other similar products, filling with soft materials such as down and feathers is a crucial process. In the past, the filling and stuffing of down was mainly done by hand. Manual filling was extremely inefficient, as workers had to individually fill each cavity of the product with down.

[0003] With the development of technology, some semi-automatic down filling equipment has appeared on the market. It works in conjunction with manual labor to fill down jackets and plush toys with down, reducing the labor force of workers while improving the efficiency of down filling.

[0004] However, down and feathers are prone to flying during the filling process. Traditional down filling and stuffing methods lack effective dust prevention measures, resulting in a working environment full of down dust. This not only threatens the health of workers and can easily cause occupational diseases such as respiratory diseases, but the flying down dust can also pollute the production workshop and the surrounding environment. Utility Model Content

[0005] To solve the above technical problems, the present invention adopts a technical solution as follows: a semi-automatic down filling machine is provided, including a base plate, a column is fixedly connected to the upper surface of the base plate, a box is fixedly connected to the side surface of the column, an exhaust fan is fixedly connected to the side surface of the box, and a trapezoidal cover is fixedly connected to the input end of the exhaust fan.

[0006] A partition is fixedly connected to the inner side wall of the box. An inlet chamber is provided inside the box. A collection chamber is provided inside the box. A filter plate is fixedly connected to the inner wall of the collection chamber. A drawer is movably connected to the bottom inner wall of the collection chamber. A discharge port is provided on the lower surface of the box. A fan is fixedly connected to the upper surface of the bottom plate. A down filling pipe is fixedly connected to the output end of the fan.

[0007] Through the above technical solution, the flying down and dust generated during the filling process are displaced upwards and blocked by the trapezoidal cover. At this time, the exhaust fan is activated to suck the down and dust into the collection chamber. The filter plate separates the down and dust, and the dust falls downwards into the drawer due to gravity. This device can suck away the down and dust flying in the air during the filling process, preventing them from affecting the workshop environment and avoiding the flying dust from affecting the respiratory health of the staff. The sucked-out down and dust can be separated, and the collected down can be directly used in production, effectively avoiding waste. The absorbed dust is collected in the drawer and can be removed for cleaning later.

[0008] The present invention is further configured such that the output end of the exhaust fan is connected to the housing, a support plate is fixedly connected to the side surface of the column, and the upper surface of the support plate is fixedly connected to the housing.

[0009] Through the above technical solution, the support plate provides support for the box body.

[0010] The present invention is further configured such that a mounting plate is fixedly connected to the side surface of the column, a fixing plate is fixedly connected to the side surface of the trapezoidal cover, and the lower surface of the fixing plate is in contact with the mounting plate.

[0011] By using the above technical solution, the installation position of the trapezoidal cover can be determined by placing the fixing plate on the mounting plate, so that the trapezoidal cover is located above the filling tube.

[0012] The present invention is further configured such that a bolt is threadedly connected to the upper surface of the fixing plate, and a nut is threadedly connected to the side surface of the bolt.

[0013] The above technical solution uses bolts and nuts to fix the fixing plate and the mounting plate together.

[0014] The present invention is further configured such that the side surface of the filter plate is fixedly connected to the partition, the side surface of the partition is provided with a connection port, and the inner side wall of the partition is movably connected with an insert plate.

[0015] With the above technical solution, the insertion plate can block the connection port after insertion, preventing the down in the delivery chamber from entering the collection chamber through the connection port. When the down in the collection chamber reaches a certain amount, the insertion plate can be pulled out to allow the down from the mobile phone to enter the delivery chamber for production.

[0016] The present invention is further configured such that a pull ring is fixedly connected to the side surface of the drawer, and the side surface of the discharge port is fixedly connected to the filling tube.

[0017] The present invention is further configured such that a motor is fixedly connected to the side surface of the housing, and a helical blade is fixedly connected to the output end of the motor.

[0018] With the above technical solution, the rotation of the spiral blades after the motor starts can transport the down to the discharge port.

[0019] The present invention is further configured such that a receiving box is movably connected to the inner side wall of the base plate, and a support leg is provided on the lower surface of the base plate.

[0020] The beneficial effects of this utility model are as follows:

[0021] By using a trapezoidal hood, exhaust fan, collection chamber, filter plate, and drawer, the down and dust that fly in the air during the filling process can be sucked away, preventing them from affecting the workshop environment and the respiratory health of the workers. The sucked-up down and dust can be separated, and the collected down can be directly used in production, effectively avoiding waste. The absorbed dust is collected in the drawer and can be taken out for cleaning. Attached Figure Description

[0022] Figure 1 This is a first-view structural diagram of a semi-automatic down filling and stuffing machine according to this utility model;

[0023] Figure 2 This is a partially exploded view of a semi-automatic down filling and stuffing machine according to this utility model.

[0024] Figure 3 yes Figure 2 Enlarged view of point B in the middle;

[0025] Figure 4 This is a partial top view of the structure of a semi-automatic down filling and stuffing machine according to this utility model;

[0026] Figure 5 yes Figure 4 Sectional view at point AA.

[0027] Reference numerals: 1. Base plate; 2. Column; 3. Box body; 4. Support plate; 5. Mounting plate; 6. Trapezoidal cover; 7. Fixing plate; 8. Bolt; 9. Nut; 10. Exhaust fan; 11. Motor; 12. Spiral blade; 13. Discharge chamber; 14. Collection chamber; 15. Partition plate; 16. Connection port; 17. Insert plate; 18. Filter plate; 19. Drawer; 20. Discharge port; 21. Fan; 22. Filling pipe; 23. Receiving box. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0029] like Figure 1 - Figure 5As shown, a semi-automatic down filling machine according to this embodiment includes a base plate 1, a column 2 fixedly connected to the upper surface of the base plate 1, a box 3 fixedly connected to the side surface of the column 2, a mounting plate 5 fixedly connected to the side surface of the column 2, a fixing plate 7 fixedly connected to the side surface of the trapezoidal cover 6, the lower surface of the fixing plate 7 contacting the mounting plate 5, a bolt 8 threadedly connected to the upper surface of the fixing plate 7, and a nut 9 threadedly connected to the side surface of the bolt 8. The mounting plate 5 and the fixing plate 7 can be fixedly connected together by the bolt 8 and the nut 9, thereby fixing the position of the trapezoidal cover 6 so that the trapezoidal cover 6 is located above the down filling tube 22 after installation, which can block the down and dust generated during the down filling process.

[0030] The exhaust fan 10, motor 11, and fan 21 are all electrically connected to an external power source, as is known to those skilled in the art, and therefore will not be described in detail.

[0031] A fan 10 is fixedly connected to the side surface of the housing 3. The output end of the fan 10 is connected to the housing 3. A support plate 4 is fixedly connected to the side surface of the column 2. The upper surface of the support plate 4 is fixedly connected to the housing 3. A trapezoidal cover 6 is fixedly connected to the input end of the fan 10. After the fan 10 is started, it sucks the down and dust under the trapezoidal cover 6 into the collection chamber 14.

[0032] A partition 15 is fixedly connected to the inner side wall of the box 3. The box 3 has an inlet chamber 13 and an outlet chamber 14. A filter plate 18 is fixedly connected to the inner wall of the outlet chamber 14. The filter plate 18 is installed at an angle in the outlet chamber 14 so that the inhaled down can slide down to the inlet 16 and filter the inhaled down and dust. The dust falls down through the filter plate 18 under the action of gravity and is collected in the drawer 19.

[0033] The side surface of the filter plate 18 is fixedly connected to the partition plate 15. The side surface of the partition plate 15 is provided with a connection port 16. The inner side wall of the partition plate 15 is movably connected to the insert plate 17. When the insert plate 17 is inserted, it can prevent the down in the delivery chamber 13 from entering the collection chamber 14. When the insert plate 17 is opened, the down collected in the collection chamber 14 can enter the delivery chamber 13 from the connection port 16 and be directly added to the production. This can effectively prevent flying down from affecting the workshop environment and the respiratory health of personnel, and at the same time, it can prevent down waste.

[0034] A drawer 19 is movably connected to the bottom inner wall of the collection chamber 14. A discharge port 20 is provided on the lower surface of the box 3. A fan 21 is fixedly connected to the upper surface of the bottom plate 1. A down filling tube 22 is fixedly connected to the output end of the fan 21. When the fan 21 is started, it can blow out the down in the down filling tube 22, thereby filling the plush toy. A pull ring is fixedly connected to the side surface of the drawer 19. The dust collected inside the drawer can be emptied when the drawer 19 is taken out later.

[0035] The side surface of the discharge port 20 is fixedly connected to the down filling tube 22. The side surface of the box 3 is fixedly connected to the motor 11. The output end of the motor 11 is fixedly connected to the spiral blade 12. The spiral blade 12 rotates under the action of the motor 11, thereby conveying the down and causing the down to fall from the discharge port 20 into the down filling tube 22. The inner side wall of the bottom plate 1 is movably connected to the receiving box 23. The lower surface of the bottom plate 1 is provided with support legs.

[0036] The working principle of this utility model is as follows: When filling a plush toy with down, the opening of the plush toy is placed on the filling tube 22, and the down is poured into the delivery chamber 13. The down falls downwards. At this time, the motor 11 is started to make the spiral blade 12 rotate, which transports the down to the discharge port 20. The fan 21 is started to blow the down from the filling tube 22 into the plush toy. During the process of removing the plush toy after filling and connecting to the next plush toy, a large amount of down will fly up. At this time, when the exhaust fan 10 is started, the down and dust in the air can be sucked into the collection chamber 14. The dust falls from the filter plate 18 into the drawer 19 under the action of gravity. The inclined filter plate 18 moves the down towards the connection port 16. After pulling up the insert plate 17, the down in the collection chamber 14 can be discharged into the delivery chamber 13 for use.

[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A semi-automatic down filling and stuffing machine, comprising a base plate (1), characterized in that: A column (2) is fixedly connected to the upper surface of the base plate (1), a box (3) is fixedly connected to the side surface of the column (2), an exhaust fan (10) is fixedly connected to the side surface of the box (3), and a trapezoidal cover (6) is fixedly connected to the input end of the exhaust fan (10). A partition (15) is fixedly connected to the inner side wall of the box (3). A dispensing chamber (13) is provided inside the box (3). A collection chamber (14) is provided inside the box (3). A filter plate (18) is fixedly connected to the inner wall of the collection chamber (14). A drawer (19) is movably connected to the bottom inner wall of the collection chamber (14). A discharge port (20) is provided on the lower surface of the box (3). A fan (21) is fixedly connected to the upper surface of the bottom plate (1). A filling tube (22) is fixedly connected to the output end of the fan (21).

2. The semi-automatic down filling and stuffing machine according to claim 1, characterized in that, The output end of the exhaust fan (10) is connected to the housing (3), and a support plate (4) is fixedly connected to the side surface of the column (2), and the upper surface of the support plate (4) is fixedly connected to the housing (3).

3. The semi-automatic down filling and stuffing machine according to claim 1, characterized in that, The side surface of the column (2) is fixedly connected to the mounting plate (5), and the side surface of the trapezoidal cover (6) is fixedly connected to the fixing plate (7). The lower surface of the fixing plate (7) is in contact with the mounting plate (5).

4. A semi-automatic down filling and stuffing machine according to claim 3, characterized in that, The upper surface of the fixing plate (7) is threaded with a bolt (8), and the side surface of the bolt (8) is threaded with a nut (9).

5. A semi-automatic down filling and stuffing machine according to claim 1, characterized in that, The side surface of the filter plate (18) is fixedly connected to the partition plate (15), and the side surface of the partition plate (15) is provided with a connection port (16). The inner side wall of the partition plate (15) is movably connected with a plug plate (17).

6. A semi-automatic down filling and stuffing machine according to claim 1, characterized in that, The drawer (19) has a pull ring fixedly connected to its side surface, and the discharge port (20) has a side surface fixedly connected to the down filling tube (22).

7. A semi-automatic down filling and stuffing machine according to claim 1, characterized in that, A motor (11) is fixedly connected to the side surface of the housing (3), and a spiral blade (12) is fixedly connected to the output end of the motor (11).

8. A semi-automatic down filling and stuffing machine according to claim 1, characterized in that, The inner side wall of the base plate (1) is movably connected to a receiving box (23), and the lower surface of the base plate (1) is provided with support legs.

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