Cotton carding device for cloth spinning production line

Abstract

The utility model discloses a cotton carding device for a cloth textile production line, relates to the technical field of textile production, and aims to solve the technical problem that cotton fibers are not uniformly distributed in cloth production due to the fact that cotton is generally entangled and curled with one another, the cotton carding device comprises a support frame, and a carding mechanism is movably arranged in the support frame; the carding mechanism comprises a transmission cylinder, a conveying unit and a dust removal unit; the transmission cylinders are movably connected to the inner walls of the two sides of the supporting frame through first bearings, the conveying unit is fixedly arranged in the supporting frame, and the dust removal unit is fixedly arranged on the inner wall of the bottom of the supporting frame. By arranging the carding mechanism, cotton can be drawn and wound on the surface of the transmission cylinder, then the cotton carding function is achieved, meanwhile, through rotation of the transmission shaft, the plug pins are moved into the transmission cylinder, the carded cotton is taken out, the silk stripping effect is achieved, dust removal is conducted on parts for conveying the cotton through the dust removal unit, the cotton quality is improved, and the working efficiency is improved. And the use efficiency of the device is improved.

Description

Technical Field

[0001] This invention relates to the field of textile production technology, and more specifically, to a cotton combing device for a fabric textile production line. Background Technology

[0002] In the textile industry, cotton is an important raw material, and the combing process before it is processed into fabric is extremely crucial. Traditional cotton combing relies mostly on manual labor or relatively simple mechanical equipment. Manual combing is inefficient and it is difficult to guarantee the consistency of combing quality. With the continuous expansion of textile production scale, it can no longer meet the needs of large-scale industrial production.

[0003] Currently, the cotton used in fabric textile production lines is generally entangled and curled, resulting in uneven distribution of cotton fibers during fabric production and affecting the quality of cotton fabric. In view of this, we propose a cotton combing device for fabric textile production lines. Summary of the Invention

[0004] The purpose of this invention is to provide a cotton combing device for a fabric textile production line, in order to solve the technical problem that cotton fibers are generally entangled and curled, resulting in uneven distribution of cotton fibers in fabric production.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a cotton combing device for a fabric textile production line, comprising a support frame, wherein a combing mechanism is provided inside the support frame;

[0006] The combing mechanism includes a transmission cylinder, a conveying unit, and a dust removal unit; the transmission cylinder is movably connected to the inner walls of both sides of the support frame through a first bearing, the conveying unit is fixed inside the support frame, and the dust removal unit is fixed to the inner wall at the bottom of the support frame.

[0007] A first motor is fixedly connected to one side of the support frame. A drive shaft is fixedly connected to the output end of the first motor and passes through the drive cylinder. Several through holes are arranged in a circular array on the side surface of the drive shaft. Several support plates are arranged in a circular array inside the drive shaft. Several pins are fixedly connected in a linear array on one side of the support plates and are movably sleeved inside the through holes. Several transmission rings are fixedly sleeved in a linear array on the side surface of the drive shaft. Several transmission rods are movably connected in a circular array on both sides of the inner walls of the transmission rings through first pins. The transmission rods are movably connected to the support plates through second pins. Limiting units are fixedly provided on both sides of the inner walls of the drive cylinder. In this invention, by setting a combing mechanism, cotton can be drawn into fibers and wrapped around the surface of the drive cylinder, thereby realizing the cotton combing function. At the same time, by rotating the drive shaft, the pins are moved into the inside of the drive cylinder, and the combed cotton is taken out, realizing the desiccation effect. Furthermore, the dust removal unit removes dust from the parts that convey cotton, improving the quality of the cotton and improving the efficiency of the device.

[0008] Preferably, the limiting unit includes several limiting frames, which are symmetrically and fixedly connected to the inner walls of both sides of the transmission cylinder. Each support plate is slidably connected at its end to the interior of two opposing limiting frames. Each limiting frame has a sliding rod fixedly connected to its inner walls on both sides, and the sliding rod passes through the support plate. A first tension spring is movably sleeved on the side surface of the sliding rod, and both ends of the sliding rod are fixedly connected between the support plate and the limiting frame.

[0009] Preferably, the conveying unit includes a conveying frame, which is fixedly connected to the inner walls of both sides of the support frame by a first bolt, and the top of the conveying frame has several through slots arranged in a linear array.

[0010] Preferably, an intercepting net is fixedly connected inside each of the several through slots, and a transmission frame is fixedly connected to both sides of the two end plates on the support frame, with a roller shaft movably connected to each pair of the two transmission frames.

[0011] Preferably, the two roller side surfaces are movably sleeved with a conveyor belt, and the conveyor belt passes through the conveyor frame, with several cross plates fixedly connected to the side surfaces of the conveyor belt.

[0012] Preferably, the dust removal unit includes two support plates, which are respectively fixedly connected to the inner walls of the two sides of the support frame. Movable rods are slidably connected to the opposite side of the two support plates, and a second motor is fixedly connected to one side of each of the two support plates.

[0013] Preferably, the output ends of the two second motors are fixedly connected to transmission discs, the two support plates are movably connected to an arc-shaped gear on opposite sides, and the tops of the two movable rods are fixedly connected to a push rod, which is in movable contact with the conveyor belt.

[0014] Preferably, a number of gear teeth are fixedly connected to the side surfaces of the two movable rods, and the gear teeth mesh with the arc gears. Support columns are fixedly connected to the opposite sides of the two transmission discs, and transmission plates are fixedly connected to the side surfaces of the two arc gears, with the support columns movably sleeved inside the transmission plates.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] This invention, by setting up a combing mechanism, can draw out the cotton fibers and wrap them around the surface of the transmission cylinder, thereby realizing the cotton combing function. At the same time, by rotating the transmission shaft, the pins are moved into the inside of the transmission cylinder to remove the combed cotton, achieving the desiccation effect. Furthermore, the dust removal unit removes dust from the components that convey the cotton, improving the cotton quality and thus increasing the efficiency of the device. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic cross-sectional view of the overall structure of the present invention;

[0019] Figure 3 For the present invention Figure 2 Enlarged structural diagram at point A in the diagram;

[0020] Figure 4 For the present invention Figure 2 Enlarged structural diagram at point B in the diagram;

[0021] Figure 5 This is a three-dimensional structural diagram of the conveying unit of the present invention;

[0022] Figure 6 This is a three-dimensional enlarged structural diagram of the dust removal unit of the present invention;

[0023] The following are the labels in the diagram: 1. Support frame; 2. Combing mechanism; 201. Transmission cylinder; 202. First motor; 203. Transmission shaft; 204. Through hole; 205. Support plate; 206. Insert pin; 207. Transmission ring; 208. Transmission rod; 3. Conveying unit; 301. Conveying frame; 302. Through groove; 303. Interception net; 304. Transmission frame; 305. Roller; 306. Conveyor belt; 307. Horizontal plate; 4. Dust removal unit; 401. Support plate; 402. Movable rod; 402a. Gear tooth; 403. Second motor; 404. Transmission disc; 404a. Support column; 405. Arc gear; 405a. Transmission plate; 406. Push rod; 5. Limiting unit; 501. Limiting frame; 502. Slide rod; 503. First tension spring. Detailed Implementation

[0024] like Figures 1 to 6 As shown, the present invention relates to a cotton combing device for a fabric textile production line, comprising a support frame 1, wherein a combing mechanism 2 is provided inside the support frame 1;

[0025] The combing mechanism 2 includes a transmission cylinder 201, a conveying unit 3, and a dust removal unit 4; the transmission cylinder 201 is movably connected to the inner walls of both sides of the support frame 1 through a first bearing, the conveying unit 3 is fixed inside the support frame 1, and the dust removal unit 4 is fixed to the bottom inner wall of the support frame 1.

[0026] A first motor 202 is fixedly connected to one side of the support frame 1. A drive shaft 203 is fixedly connected to the output end of the first motor 202, and the drive shaft 203 passes through the drive cylinder 201. Several through holes 204 are arranged in a ring array on the side surface of the drive shaft 203. Several support plates 205 are arranged in a ring array inside the drive shaft 203. Several pins 206 are fixedly connected in a linear array on one side of the support plates 205, and the pins 206 are movably sleeved inside the through holes 204. Several drive rings 207 are fixedly sleeved in a linear array on the side surface of the drive shaft 203. Several drive rods 208 are movably connected in a ring array on both sides of the inner walls of the drive rings 207 through first pins. The drive rods 208 are movably connected to the support plates 205 through second pins. Several drive rods 208 are fixedly connected to the inner walls of both sides of the drive cylinder 201. With a limiting unit 5, the present invention can draw cotton fibers by setting a combing mechanism 2, which are then wrapped around the surface of the transmission cylinder 201 to achieve the cotton combing function. At the same time, by rotating the transmission shaft 203, the pin 206 is moved into the transmission cylinder 201, and the combed cotton is taken out to achieve the desiccation effect. Furthermore, the dust removal unit 4 removes dust from the parts that convey the cotton, improving the quality of the cotton and improving the efficiency of the device. In use, the first motor 202 is started by the external circuit mechanism. The first motor 202 drives the transmission shaft 203, which drives the transmission ring 207 to rotate. By applying force to the transmission rod 208, the torque is converted into power, so that the transmission rod 208 pushes the support plate 205, and the pin 206 is moved out of the through hole 204.

[0027] In another embodiment of the present invention, the limiting unit 5 includes a plurality of limiting frames 501. The plurality of limiting frames 501 are symmetrically and fixedly connected to the inner walls on both sides of the transmission cylinder 201. The end of each support plate 205 is slidably connected to the interior of two opposite limiting frames 501. Each limiting frame 501 has a sliding rod 502 fixedly connected to the inner walls on both sides. The sliding rod 502 passes through the support plate 205. A first tension spring 503 is movably sleeved on the side surface of the sliding rod 502. The two ends of the sliding rod 502 are fixedly connected between the support plate 205 and the limiting frame 501.

[0028] In another embodiment of the present invention, the conveying unit 3 includes a conveying frame 301, which is fixedly connected to the inner walls of both sides of the support frame 1 by a first bolt. The top of the conveying frame 301 is provided with a plurality of through slots 302 in a linear array.

[0029] Several through slots 302 are fixedly connected to intercepting nets 303. Two end plates on the support frame 1 are fixedly connected to transmission frames 304 on both sides. Each pair of transmission frames 304 is movably connected to a roller 305. The side surfaces of the two rollers 305 are movably sleeved with a conveyor belt 306, which passes through the conveyor frame 301. Several horizontal plates 307 are fixedly connected to the side surface of the conveyor belt 306. Cotton is then placed on top of the conveyor belt 306. The external circuit mechanism causes the conveyor belt 306 to rotate. The horizontal plates 307 increase the friction between the cotton and the conveyor belt 306. The cotton moves through the conveyor belt 306 to the inside of the conveyor frame 301. When passing through the bend in the conveyor frame 301, the transmission cylinder 201 rotates, causing the pins 206 to contact the cotton. The cotton threads are wrapped around the surface of the transmission cylinder 201 through the pins 206, and cotton seeds and dust fall onto the surface of the conveyor belt 306.

[0030] In another embodiment of the present invention, the dust removal unit 4 includes two support plates 401, which are fixedly connected to the inner walls of both sides of the support frame 1. Movable rods 402 are slidably connected to opposite sides of the two support plates 401. Second motors 403 are fixedly connected to the sides away from the movable rods 402. Transmission discs 404 are fixedly connected to the output ends of the two second motors 403. Arc-shaped gears 405 are movably connected to opposite sides of the two support plates 401. A push rod 406 is fixedly connected to the top of both movable rods 402, and the push rod 406 is in movable contact with the conveyor belt 306. A plurality of gear teeth 402a are fixedly connected to the side surfaces of the two movable rods 402, and the gear teeth 402a... 2a is meshed with the arc gear 405. The two transmission discs 404 are respectively fixedly connected to the opposite side of the support column 404a. The side surface of the two arc gears 405 is fixedly connected to the transmission plate 405a, and the support column 404a is movably sleeved inside the transmission plate 405a. At this time, the second motor 403 is made to work through the external circuit mechanism. The second motor 403 drives the transmission disc 404 to rotate, and moves through the transmission plate 405a and the support column 404a to limit the movement. The gear teeth 402a mesh with the arc gear 405 to make the movable rod 402 reciprocate, thereby driving the push rod 406 to move and impact the conveyor belt 306 to achieve the dust removal effect.

[0031] Working Principle: This embodiment provides a cotton combing device for a fabric textile production line. In use, an external circuit mechanism first activates the first motor 202, which drives the transmission shaft 203, causing the transmission ring 207 to rotate. By applying force to the transmission rod 208, torque is converted into power, enabling the transmission rod 208 to push the support plate 205, causing the pins 206 to move out of the through hole 204. Then, cotton is placed on top of the conveyor belt 306. The external circuit mechanism then rotates the conveyor belt 306, and the cross plate 307 increases the friction between the cotton and the conveyor belt 306. The cotton is then moved by the conveyor belt 306 into the conveyor frame 301. When the conveyor passes through the bend in the conveyor frame 301, the transmission cylinder 201 rotates, causing the pins 206 to come into contact with the cotton. The cotton threads are wrapped around the surface of the transmission cylinder 201 through the pins 206, and the cotton seeds and dust fall onto the surface of the conveyor belt 306. At this time, the external circuit mechanism enables the second motor 403 to work. The second motor 403 drives the transmission disc 404 to rotate, and moves through the transmission plate 405a and the support column 404a. The gear teeth 402a mesh with the arc gear 405, causing the movable rod 402 to reciprocate, which in turn drives the push rod 406 to move and impact the conveyor belt 306 to achieve the dust removal effect.

[0032] The embodiments disclosed in this invention are preferred embodiments, but are not limited thereto. Those skilled in the art can easily understand the spirit of this invention based on the above embodiments and make different extensions and variations, but as long as they do not depart from the spirit of this invention, they are all within the protection scope of this invention.

Claims

1. A cotton combing device for a fabric textile production line, characterized in that, Includes a support frame (1), and the support frame (1) is equipped with a combing mechanism (2) inside; The combing mechanism (2) includes a transmission cylinder (201), a conveying unit (3) and a dust removal unit (4); the transmission cylinder (201) is movably connected to the inner walls of both sides of the support frame (1) through a first bearing, the conveying unit (3) is fixed inside the support frame (1), and the dust removal unit (4) is fixed to the bottom inner wall of the support frame (1); A first motor (202) is fixedly connected to one side of the support frame (1). A transmission shaft (203) is fixedly connected to the output end of the first motor (202). The transmission shaft (203) passes through the transmission cylinder (201). A number of through holes (204) are opened in a ring array on the side surface of the transmission shaft (203). A number of support plates (205) are opened in a ring array inside the transmission shaft (203). A number of pins (206) are fixedly connected in a linear array on one side of the support plates (205). The pins (206) are movably sleeved inside the through holes (204). A number of transmission rings (207) are fixedly sleeved in a linear array on the side surface of the transmission shaft (203). A number of transmission rods (208) are movably connected in a ring array on both sides of the inner walls of the transmission rings (207) through a first pin. The transmission rods (208) are movably connected to the support plates (205) through a second pin. Limiting units (5) are fixedly provided on both sides of the inner walls of the transmission cylinder (201).

2. The cotton combing device for a fabric textile production line according to claim 1, characterized in that, The limiting unit (5) includes several limiting frames (501). The several limiting frames (501) are symmetrically connected to the inner walls on both sides of the transmission cylinder (201). The end of each support plate (205) is slidably connected to the inside of two opposite limiting frames (501). Each limiting frame (501) has a slide rod (502) fixedly connected to the inner walls on both sides. The slide rod (502) passes through the support plate (205). A first tension spring (503) is movably sleeved on the side surface of the slide rod (502). The two ends of the slide rod (502) are fixedly connected between the support plate (205) and the limiting frame (501).

3. The cotton combing device for a fabric textile production line according to claim 2, characterized in that, The conveying unit (3) includes a conveying frame (301), which is fixedly connected to the inner walls of both sides of the support frame (1) by a first bolt. The top of the conveying frame (301) is provided with several through slots (302) in a linear array.

4. The cotton combing device for a fabric textile production line according to claim 3, characterized in that, A blocking net (303) is fixedly connected inside each of the several through slots (302), and a transmission frame (304) is fixedly connected to both sides of the two end plates on the support frame (1). A roller (305) is movably connected to each pair of the two transmission frames (304).

5. The cotton combing device for a fabric textile production line according to claim 4, characterized in that, The two rollers (305) are movably sleeved with a conveyor belt (306) on their side surfaces, and the conveyor belt (306) passes through the conveyor frame (301). Several cross plates (307) are fixedly connected to the side surfaces of the conveyor belt (306).

6. The cotton combing device for a fabric textile production line according to claim 5, characterized in that, The dust removal unit (4) includes two support plates (401), which are fixedly connected to the inner walls of the two sides of the support frame (1). Movable rods (402) are slidably connected to the opposite side of the two support plates (401), and a second motor (403) is fixedly connected to one side of each of the two support plates (401).

7. The cotton combing device for a fabric textile production line according to claim 6, characterized in that, The output ends of the two second motors (403) are fixedly connected to a transmission disc (404), the two support plates (401) are movably connected to an arc gear (405) on opposite sides, and the tops of the two movable rods (402) are fixedly connected to a push rod (406), and the push rod (406) is in contact with the conveyor belt (306).

8. The cotton combing device for a fabric textile production line according to claim 7, characterized in that, Several gear teeth (402a) are fixedly connected to the side surfaces of the two movable rods (402), and the gear teeth (402a) mesh with the arc gears (405). Support columns (404a) are fixedly connected to the opposite side of the two transmission discs (404), and transmission plates (405a) are fixedly connected to the side surfaces of the two arc gears (405), and the support columns (404a) are movably sleeved inside the transmission plates (405a).

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