Elasticizer with anti-static structure

By introducing a tension detection and adjustment structure and a lint recovery structure into the texturing machine, the problem of the inability to monitor and adjust the tension in real time in the untwisted yarn texturing machine is solved, realizing efficient processing and environmental protection of untwisted yarn texturing.

CN223892965UActive Publication Date: 2026-02-10JIANGSU YILONGFENG TEXTILE CO LTD
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Patent Information

Application Number
CN202520250255.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2026-02-10
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Existing antistatic texturing machines cannot monitor and adjust the tension in real time when texturing untwisted yarn, resulting in poor processing results. Furthermore, the fibers enter the operating environment, affecting quality and are not recycled, causing resource waste.

Method used

A texturing machine with an anti-static structure was designed, including a tension detection and adjustment structure and a lint recovery structure. The position of the tension detection roller is adjusted by a hydraulic cylinder to monitor and adjust the tension of the untwisted yarn in real time, and the lint recovery structure recovers the fibers. The filter screen is cleaned by a filter screen and a blower nozzle, and the dust treatment component treats the fiber dust.

Benefits of technology

It enables real-time tension adjustment in untwisted yarn texturing, improving processing results. Furthermore, by effectively recycling and processing fibers, it improves the quality of the operating environment and reduces resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The elasticizer with the anti-static structure comprises an elasticizing assembly, a tightness detecting and adjusting structure is fixed to the left side of the elasticizing assembly, the elasticizing assembly is communicated with a fluff recycling structure, the elasticizing assembly comprises a bottom box, an elasticizing box is fixed to the upper side of the bottom box, an elasticizer body and a static electricity removing device are fixed in the elasticizing box, and the static electricity removing device is communicated with the bottom box. The static electricity removing device is located on the upper side of the elasticizer body, the two ends of the elasticizing box are rotationally connected with first guide rollers, the tightness detecting and adjusting structure comprises a fixing plate, the fixing plate is rotationally connected with a static electricity removing roller and a second guide roller, the second guide roller is located on the right side of the static electricity removing roller, and the fixing plate telescopically adjusts the position of the tightness monitoring assembly through a telescopic structure. According to the elasticizer with the anti-static structure, the tightness detection roller is arranged on the U-shaped connecting plate to monitor the tightness of untwisted yarn in real time, the hydraulic cylinder on the fixing plate drives the tightness detection roller through the hydraulic rod to adjust the position, and therefore the tightness of the untwisted yarn is adjusted.
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Description

Technical Field

[0001] This utility model relates to the field of texturing machine technology, specifically a texturing machine with an anti-static structure. Background Technology

[0002] Texturing machines are textile machinery that use heating, humidification, and pressure to compress filaments through rollers and pressure rollers, making them denser and softer. They are mainly used to process untwisted yarn into elastic yarn with medium to low elasticity through false twisting. However, existing antistatic texturing machines cannot monitor and adjust the tightness of untwisted yarn in real time during texturing. If the untwisted yarn is too loose or too tight, it will affect the subsequent processing effect. Furthermore, existing untwisted yarn texturing processes generate a large amount of fiber, which enters the operating environment and affects the quality of the operating environment. The fiber is not recycled, resulting in resource waste. Utility Model Content

[0003] The purpose of this utility model is to provide a texturing machine with an anti-static structure to solve the problems mentioned in the background art. In the existing anti-static texturing machines, the tightness of the untwisted yarn cannot be monitored and adjusted in real time during the texturing process. If the untwisted yarn is too loose or too tight, it will affect the subsequent processing effect. In addition, the existing untwisted yarn texturing process generates a large amount of fiber, which enters the operating environment and affects the quality of the operating environment. The fiber is not recycled, resulting in resource waste.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a texturing machine with an anti-static structure, comprising a texturing assembly, a tension detection and adjustment structure fixed on the left side of the texturing assembly, the texturing assembly being connected to a lint recovery structure, the texturing assembly comprising a base box, a texturing box fixed on the upper side of the base box, a texturing device body and an antistatic device fixed inside the texturing box, the antistatic device being located on the upper side of the texturing device body, and a first guide roller rotatably connected to both ends of the texturing box;

[0005] The tightness detection and adjustment structure includes a fixed plate, on which an antistatic roller and a second guide roller are rotatably connected. The second guide roller is located to the right of the antistatic roller. The fixed plate extends and retracts through a telescopic structure to adjust the position of the tightness monitoring component, which is located between the antistatic roller and the second guide roller.

[0006] The tightness monitoring component includes a U-shaped connecting plate, to which a tightness detection roller is rotatably connected.

[0007] Preferably, the lint recovery structure includes a first discharge pipe, one end of which is connected to a bomb-feeding box, and the other end of which is connected to a second discharge pipe. One end of the second discharge pipe is connected to a first guide chute, and the other end of the second discharge pipe is connected to a first lint collection component. The first lint collection component is connected to a second lint collection component. The second lint collection component is connected to a dust treatment component through an air inlet pipe. The first lint collection component adjusts the position of the cleaning component through a telescopic structure.

[0008] Preferably, the first lint collection component includes a collection box, a filter screen is fixed on the collection box, the lower side of the collection box is connected to a second guide trough, a sealing cover is detachably installed on the lower side of the second guide trough, and a pull-out box is provided on the lower side of the sealing cover.

[0009] By adopting the above technical solution, lint is recycled by setting up a first lint collection component.

[0010] Preferably, the cleaning component includes a sliding plate, a scraper plate is fixed on the sliding plate, a blower nozzle is provided on the upper side of the scraper plate, the blower nozzle is embedded in the sliding plate, and the blower nozzle is connected to an air compressor through an air supply pipe.

[0011] By adopting the above technical solution, the filter screen is cleaned by setting up a cleaning component.

[0012] Preferably, the dust treatment component includes a water tank, a humidity sensor fixed on the water tank, an exhaust pipe extending through the right side of the water tank, and an electric heating wire embedded in the exhaust pipe.

[0013] By adopting the above technical solution, dust is treated by setting up a dust treatment component.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the texturing machine with an anti-static structure

[0015] (1) A tension detection and adjustment structure is provided. The tension of the untwisted yarn is monitored in real time by setting the tension detection roller on the U-shaped connecting plate. The hydraulic cylinder on the fixed plate drives the tension detection roller to adjust its position through the hydraulic rod, thereby adjusting the tension of the untwisted yarn and ensuring the effect of subsequent processing.

[0016] (2) A lint collection structure is provided. The coarser fibers are filtered by two sets of filter screens in the first lint collection component. The fibers on the filter screen are scraped by the setting of sliding plate, scraper plate and blower nozzle. The filter screen is kept unobstructed during fiber collection. Finally, the dust enters the water tank for treatment, which improves the quality of the operating environment. Attached Figure Description

[0017] Figure 1 This is a front view structural diagram of the present invention;

[0018] Figure 2This is a schematic diagram of the rear view structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the lint recycling structure of this utility model;

[0020] Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0021] Figure 5 This is a three-dimensional structural diagram of the cleaning component of this utility model.

[0022] In the diagram: 1. Texturing assembly; 11. Base box; 12. Texturing box; 13. Texturing unit body; 14. Static eliminator; 15. First guide roller; 2. Tightness detection and adjustment structure; 21. Fixing plate; 22. Static eliminator roller; 23. Tightness monitoring assembly; 231. U-shaped connecting plate; 232. Tightness detection roller; 24. Second guide roller; 3. Floss recovery structure; 31. First discharge pipe; 32. First guide trough; 33. Second discharge pipe; 34. First lint recovery pipe. Collection components; 341. Collection box; 342. Filter screen; 343. Second guide chute; 344. Sealing cover; 345. Pull-out box; 35. Second lint collection component; 36. Cleaning component; 361. Sliding plate; 362. Scraper; 363. Air blower; 364. Air supply pipe; 365. Air booster; 37. Air inlet pipe; 38. Dust treatment component; 381. Water tank; 382. Humidity sensor; 383. Exhaust pipe; 384. Electric heating wire. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 This utility model provides a technical solution: a texturing machine with an anti-static structure, such as... Figure 1 , Figure 2 and Figure 3 As shown, it includes a texturing assembly 1, which includes a base box 11. A texturing box 12 is fixed on the upper side of the base box 11. A texturing device body 13 and an antistatic device 14 are fixed inside the texturing box 12. The antistatic device 14 is located on the upper side of the texturing device body 13. A first guide roller 15 is rotatably connected to both ends of the texturing box 12.

[0025] Among them, the control device for controlling the overall equipment is fixed on the base box 11. The telescopic structure in this application is a hydraulic cylinder, which is the prior art.

[0026] Specifically, there are two sets of the first guide roller 15 and the static eliminator 14, and the two sets of the first guide roller 15 and the static eliminator 14 are symmetrically arranged about the central axis of the loading box 12.

[0027] In the above scheme, the untwisted yarn enters the texturing machine body 13 through the first guide roller 15 on the left side of the texturing box 12. With the assistance of the texturing machine body 13, the untwisted yarn is heated, humidified, and pressurized, so that the yarn bundle becomes more compact and softer after being squeezed by the roller and pressure roller, and a layer of yarn film is formed on the roller surface, finally obtaining a high elasticity filament similar to rubber. The high elasticity yarn is removed through the first guide roller 15 on the right side of the texturing box 12 and is directly wound later. With the assistance of the static eliminator 14, it plays the role of eliminating static electricity.

[0028] like Figure 1 and Figure 2 As shown, a tension detection and adjustment structure 2 is fixed on the left side of the spring-loaded component 1. The tension detection and adjustment structure 2 includes a fixed plate 21, on which an antistatic roller 22 and a second guide roller 24 are rotatably connected. The second guide roller 24 is located to the right of the antistatic roller 22. The fixed plate 21 adjusts the position of the tension monitoring component 23 by telescopic structure. The tension monitoring component 23 is located between the antistatic roller 22 and the second guide roller 24. The tension monitoring component 23 includes a U-shaped connecting plate 231, on which a tension detection roller 232 is rotatably connected.

[0029] The fixing plate 21 is L-shaped, the U-shaped connecting plate 231 is inverted U-shaped, and two sets of hydraulic cylinders are fixed on the fixing plate 21. The two sets of hydraulic cylinders drive the tension monitoring component 23 to adjust its position through the hydraulic rod.

[0030] In the above scheme, the untwisted yarn plays a role in eliminating static electricity with the assistance of the static elimination roller 22 on the fixed plate 21. With the assistance of the tension detection roller 232 on the U-shaped connecting plate 231, the tension of the untwisted yarn is monitored in real time. The hydraulic cylinder on the fixed plate 21 drives the tension detection roller 232 on the U-shaped connecting plate 231 to move up and down through the hydraulic rod, thereby adjusting the position of the tension detection roller 232. Finally, the untwisted yarn moves into the texturing box 12 for processing with the assistance of the second guide roller 24.

[0031] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the texturing component 1 is connected to the lint collection structure 3. The lint collection structure 3 includes a first discharge pipe 31, one end of which is connected to the texturing box 12, and the other end of which is connected to a second discharge pipe 33. One end of the second discharge pipe 33 is connected to a first guide trough 32, and the other end of which is connected to a first lint collection component 34. The first lint collection component 34 is connected to a second lint collection component 35. The second lint collection component 35 is connected to a dust treatment component 38 through an air inlet pipe 37. The first lint collection component 34 adjusts the position of the cleaning component 36 through a telescopic structure. The first lint collection component 34 includes a collection box 341, on which a filter screen is fixed. 342, the lower side of the collection box 341 is connected to the second guide trough 343, the lower side of the second guide trough 343 is detachably installed with a sealing cover 344, the lower side of the sealing cover 344 is provided with a pull-out box 345, the cleaning component 36 includes a sliding plate 361, a scraper 362 is fixed on the sliding plate 361, a blower nozzle 363 is provided on the upper side of the scraper 362, the blower nozzle 363 is embedded in the sliding plate 361, the blower nozzle 363 is connected to the air booster 365 through the air supply pipe 364, the dust treatment component 38 includes a water tank 381, a humidity sensor 382 is fixed on the water tank 381, an exhaust pipe 383 runs through the right side of the water tank 381, and an electric heating wire 384 is embedded in the exhaust pipe 383;

[0032] Among them, the humidity sensor 382 is model DHT11, the second lint collection component 35 and the first lint collection component 34 have the same structure, and the position of the cleaning component 36 is adjusted by a telescopic structure on both the second lint collection component 35 and the first lint collection component 34.

[0033] Furthermore, multiple sets of air nozzles 363 are evenly spaced on the scraper plate 362, and the filter screen 342 is provided in two sets with different mesh densities.

[0034] Specifically, a motor is fixed inside the lower side of the water tank 381. The motor drives the rotating rod to rotate, and the rotation of the rotating rod drives the scraper to scrape the material on the inner wall of the water tank 381. Finally, the wastewater is discharged through the wastewater pipe.

[0035] In the above scheme, with the assistance of the air intake fan in the first discharge pipe 31, the air containing fibers enters the collection box 341 through the second discharge pipe 33. The fibers in the loading box 12 enter the collection box 341 through the first guide groove 32 and the second discharge pipe 33. The fibers are filtered by two sets of filter screens 342. The hydraulic cylinder on the collection box 341 drives the scraper 362 on the sliding plate 361 to move downward through the hydraulic rod, thereby scraping the fibers on the filter screens 342. The fibers fall into the second guide groove 343. The rotating sealing cover 344 separates from the second guide groove 343, and the fibers are stored in the pull-out box 345 for later use. The air is recycled by pressurizing the filtered air with the assistance of the air booster 365. The pressurized air enters the blower nozzle 363 through the air supply pipe 364. Multiple blower nozzles 363 simultaneously blow air to clean the filter screen 342 to ensure cleaning effect. The air is then processed again with the assistance of the second lint collection component 35. The processed dust is then drawn into the water tank 381 with the assistance of the air intake fan in the air intake pipe 37, thereby treating the water-soluble dust. The processed air is then subjected to humidity detection with the assistance of the humidity sensor 382. If the humidity is too high, dehumidification is performed with the assistance of the electric heating wire 384 on the exhaust pipe 383.

[0036] Working principle: When using this texturing machine with an anti-static structure, connect the external power supply, adjust the tension of the untwisted yarn by setting the tension detection and adjustment structure 2, perform texturing processing with the assistance of the texturing component 1, and treat the dust of the fiber recycling machine with the assistance of the lint recycling structure 3.

[0037] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0038] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A texturing machine with an anti-static structure, comprising a texturing assembly (1), a tension detection and adjustment structure (2) fixed on the left side of the texturing assembly (1), and the texturing assembly (1) connected to a lint recovery structure (3), characterized in that, The texturing assembly (1) includes a base box (11), a texturing box (12) is fixed on the upper side of the base box (11), a texturing machine body (13) and an antistatic device (14) are fixed inside the texturing box (12), the antistatic device (14) is located on the upper side of the texturing machine body (13), and a first guide roller (15) is rotatably connected to both ends of the texturing box (12); The tightness detection and adjustment structure (2) includes a fixed plate (21), on which an antistatic roller (22) and a second guide roller (24) are rotatably connected. The second guide roller (24) is located to the right of the antistatic roller (22). The fixed plate (21) adjusts the position of the tightness monitoring component (23) by telescopic structure. The tightness monitoring component (23) is located between the antistatic roller (22) and the second guide roller (24). The tightness monitoring component (23) includes a U-shaped connecting plate (231), which is rotatably connected to a tightness detection roller (232).

2. The texturing machine with an anti-static structure according to claim 1, characterized in that: The lint recycling structure (3) includes a first discharge pipe (31), one end of which is connected to the bomb box (12), and the other end of which is connected to a second discharge pipe (33). One end of the second discharge pipe (33) is connected to a first guide trough (32), and the other end of the second discharge pipe (33) is connected to a first lint collection component (34). The first lint collection component (34) is connected to a second lint collection component (35). The second lint collection component (35) is connected to a dust treatment component (38) through an air inlet pipe (37). The first lint collection component (34) adjusts the position of the cleaning component (36) through a telescopic structure.

3. A texturing machine with an antistatic structure according to claim 2, characterized in that: The first lint collection component (34) includes a collection box (341), a filter screen (342) is fixed on the collection box (341), the lower side of the collection box (341) is connected to the second guide trough (343), a sealing cover (344) is detachably installed on the lower side of the second guide trough (343), and a pull-out box (345) is provided on the lower side of the sealing cover (344).

4. A texturing machine with an anti-static structure according to claim 2, characterized in that: The cleaning component (36) includes a sliding plate (361), a scraper (362) is fixed on the sliding plate (361), a blower nozzle (363) is provided on the upper side of the scraper (362), the blower nozzle (363) is embedded in the sliding plate (361), and the blower nozzle (363) is connected to an air compressor (365) through an air supply pipe (364).

5. A texturing machine with an antistatic structure according to claim 2, characterized in that: The dust treatment component (38) includes a water tank (381), a humidity sensor (382) is fixed on the water tank (381), an exhaust pipe (383) runs through the right side of the water tank (381), and an electric heating wire (384) is embedded in the exhaust pipe (383).