Irregular denim fabric with gradually changed weft float on front side
By using a cross-weft interlacing method in denim fabric, combined with various organizational structures and weft ratio adjustments, an irregular weft dot effect is created, solving the problem of the monotonous style of traditional denim fabric and realizing the diversification and personalized design of the fabric.
Patent Information
- Application Number
- CN202520251481.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-02-17
Smart Images
Figure CN223892977U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile fabrics, specifically to a front-face weft-relief gradient irregular denim fabric. Background Technology
[0002] Traditional denim fabric is a thin, yarn-dyed twill cotton fabric with a dense texture, bright colors, and clear patterns, making it popular among people of all ages.
[0003] Denim fabrics produced by ordinary rapier looms have a relatively simple and uniform weave structure, generally consisting of simple weaves such as three-up-one-down, one-up-one-down, or two-up-one-down. This type of denim fabric previously suffered from a lack of variety and individuality in style. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide a front-side weft-embedded irregular denim fabric, which solves the technical problem of traditional denim fabrics having a single style and lacking individuality.
[0005] The technical solution adopted by this utility model to solve its technical problem is:
[0006] A front-face weft gradient irregular denim fabric is provided, which is made of warp and weft yarns interwoven together. The denim fabric includes three types of weaves: three-up-five-down twill weave, three-up-one-down right twill weave, and two-up-six-down twill weave.
[0007] The weft yarns include pure cotton ring-spun 16S plain yarn and 5.5 count ring-spun slub yarn. Based on the different proportions of the two yarns used, the weft yarns are divided into two groups: weft yarn group one and weft yarn group two.
[0008] In weft yarn group one, the ratio of pure cotton ring-spun 16S plain yarn to 5.5 count ring-spun slub yarn is 9:2; in weft yarn group two, the ratio of pure cotton ring-spun 16S plain yarn to 5.5 count ring-spun slub yarn is 8:2.
[0009] The heddle structure of the denim fabric is as follows:
[0010] Edge tissue: (1.2.1.2) x 12 times = 48 roots;
[0011] Terrestrial organization: (3.4.5.6)(7.8.9.10)(11.12.13.14);
[0012] Each pattern in this denim fabric has 14 threads, and the entire fabric is woven in this way, with 192 threads in one weft cycle.
[0013] Furthermore, the warp yarn is made of pure cotton ring-spun 16S plain yarn.
[0014] The beneficial effects of this utility model are:
[0015] This new denim fabric, through a rational process design, creates different patterns by using different weave patterns during the weaving process. By adjusting the weft stitch structure and using two different yarn counts for the weft yarns, including a slub yarn with a 3x increase in thickness, and nine weft floats per cycle, an irregular thickness effect is achieved. The fabric has a clear, smooth texture, and the small jacquard patterns give it a vibrant and individual feel, changing the traditional, monotonous style of denim fabrics and better adapting to today's personalized consumer preferences.
[0016] This new fabric can be used to design a variety of denim garments, which are particularly suitable for the fashion-conscious and personalized needs of many young people. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 This is a fabric weave diagram of denim fabric (warp direction 1-50);
[0019] Figure 2 This is a fabric weave diagram of denim fabric (warp direction 51-100);
[0020] Figure 3 This is a fabric weave diagram of denim fabric (warp 101-150);
[0021] Figure 4 This is a fabric weave diagram of denim fabric (warp directions 151-192) for this utility model.
[0022] Figure 5 This is a front view of the denim fabric of this utility model;
[0023] Figure 6 This is a back view of the denim fabric of this utility model;
[0024] In this diagram, the vertical axis represents the warp yarns of the fabric, the horizontal axis represents the weft yarns of the fabric, X indicates that the warp yarns are above the weft yarns during the interlacing process, and the blank space indicates that the warp yarns are below the weft yarns during the interlacing process. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0026] This application provides a front-face weft-relief gradient irregular denim fabric, which will be described in detail below. It should be noted that the order of description of the following embodiments is not intended to limit the preferred order of the embodiments of this application. Furthermore, in the following embodiments, the descriptions of each embodiment have their own emphasis; parts not described in detail in a certain embodiment can be referred to in the relevant descriptions of other embodiments.
[0027] To address the problem of monotonous styles and lack of individuality in existing denim fabrics, one embodiment of this application provides a front-face weft-gradient irregular denim fabric. This will be described in detail below.
[0028] like Figures 1 to 6 As shown, a front-face weft gradient irregular denim fabric is made of interwoven warp and weft yarns. The denim fabric includes three types of weaves: a 3-up-5-down twill weave, a 3-up-1-down right twill weave, and a 2-up-6-down twill weave.
[0029] The warp yarn is made of pure cotton ring-spun 16S plain yarn;
[0030] The weft yarns include pure cotton ring-spun 16S plain yarn and 5.5 count ring-spun slub yarn. Based on the different proportions of the two yarns used, the weft yarns are divided into two groups: weft yarn group one and weft yarn group two.
[0031] In weft yarn group one, the ratio of pure cotton ring-spun 16S plain yarn to 5.5 count ring-spun slub yarn is 9:2; in weft yarn group two, the ratio of pure cotton ring-spun 16S plain yarn to 5.5 count ring-spun slub yarn is 8:2.
[0032] The heddle structure of the denim fabric is as follows:
[0033] Edge tissue: (1.2.1.2) x 12 times = 48 roots;
[0034] Terrestrial organization: (3.4.5.6)(7.8.9.10)(11.12.13.14);
[0035] Each pattern in this denim fabric has 14 threads, and the entire fabric is woven in this way, with 192 threads in one weft cycle.
[0036] As a preferred method, the 5.5 count slub yarn is raised on the front by using a textured plate.
[0037] In this embodiment, the denim fabric includes 11 weft yarn groups one and 8 weft yarn groups two, see [link to documentation]. Figures 1 to 4 .
[0038] Warp 1-11 weft yarn group 1, warp 1-2 weft yarn uses 5.5 count slub yarn, warp 3-11 weft yarn uses pure cotton ring spun 16S;
[0039] Warp 12-22 weft yarn group 1, the weft yarns of warp 12 and 13 are 5.5 count slub yarn, and the weft yarns of warp 14-22 are pure cotton ring spun 16S;
[0040] Warp 23-33 weft yarn group 1, warp 23 and 24 weft yarns use 5.5 count slub yarn, warp 25-33 weft yarns use pure cotton ring spun 16S;
[0041] The second group of weft yarns in warp directions 34-43 uses 5.5 count slub yarn for weft yarns in warp directions 34 and 35, and pure cotton ring-spun 16S yarn for weft yarns in warp directions 36-43.
[0042] Warp 44-54 weft yarn group 1, the weft yarns of warp 44 and 45 use 5.5 count slub yarn, and the weft yarns of warp 46-54 use pure cotton ring-spun 16S;
[0043] The second group of weft yarns in warp directions 55-64 uses 5.5 count slub yarn for weft yarns in warp directions 55 and 56, and pure cotton ring-spun 16S yarn for weft yarns in warp directions 57-64.
[0044] The first group of weft yarns in the warp direction 65-75 uses 5.5 count slub yarn for the weft yarns in the warp directions 65 and 66, and pure cotton ring-spun 16S yarn for the weft yarns in the warp directions 67-75.
[0045] Warp 76-85 weft yarn group 2, the weft yarns of warp 76 and 77 are 5.5 count slub yarn, and the weft yarns of warp 78-85 are pure cotton ring-spun 16S;
[0046] The first group of weft yarns in warp directions 86-96 uses 5.5 count slub yarn for weft yarns in warp directions 86 and 87, and pure cotton ring-spun 16S yarn for weft yarns in warp directions 88-96.
[0047] The second group of weft yarns in warp directions 97-106 uses 5.5 count slub yarn for weft yarns in warp directions 97 and 98, and pure cotton ring-spun 16S yarn for weft yarns in warp directions 99-106.
[0048] The first group of weft yarns in warp directions 107-117 uses 5.5 count slub yarn for weft yarns in warp directions 107 and 108, and pure cotton ring-spun 16S yarn for weft yarns in warp directions 109-117.
[0049] The second group of weft yarns in warp directions 118-127 uses 5.5 count slub yarn for weft yarns in warp directions 118 and 119, and pure cotton ring-spun 16S yarn for weft yarns in warp directions 120-127.
[0050] The first group of weft yarns in warp directions 128-138 uses 5.5 count slub yarn for weft yarns in warp directions 128 and 129, and pure cotton ring-spun 16S yarn for weft yarns in warp directions 130-138.
[0051] The second group of weft yarns in warp directions 139-148 uses 5.5 count slub yarn for weft yarns in warp directions 139 and 140, and pure cotton ring-spun 16S yarn for weft yarns in warp directions 141-148.
[0052] The first group of weft yarns in warp directions 149-159 uses 5.5 count slub yarn for weft yarns in warp directions 149 and 150, and pure cotton ring-spun 16S yarn for weft yarns in warp directions 151-159.
[0053] The second group of weft yarns in warp directions 160-170 uses 5.5 count slub yarn for weft yarns in warp directions 160 and 161, and pure cotton ring-spun 16S yarn for weft yarns in warp directions 162-170.
[0054] Warp 171-181 weft yarn group 1, the weft yarns of warp 171 and 172 are 5.5 count slub yarn, and the weft yarns of warp 173-181 are pure cotton ring-spun 16S;
[0055] Warp yarns 82-192 are threaded into weft yarn group 1. The weft yarns in warp yarns 182 and 183 are 5.5 count slub yarn, and the weft yarns in warp yarns 184-192 are pure cotton ring-spun 16S yarn.
[0056] Preferably, the bottom surface of the fabric is a three-up-one-down right-slant weave with a raised hem through a pattern plate, which makes the 5.5 count slub yarn protrude on the front of the fabric. The two weaving methods are combined.
[0057] Through rational process design, different patterns are created by using different weave patterns during the weaving process. By adjusting the weft stitch structure and using two different yarn counts for the weft yarns, including a slub yarn with a 3x increase in thickness, and nine weft floats per cycle, an irregular thickness effect is achieved. The fabric has a clear, smooth texture, and the small jacquard patterns give it a vibrant and individual feel, changing the traditional, monotonous style of denim fabrics and making it more suitable for today's personalized consumer preferences.
[0058] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A front-faced, gradient-colored, irregular denim fabric, composed of interwoven warp and weft yarns, characterized in that... The denim fabric includes three weave structures: a 3-up-5-down twill weave, a 3-up-1-down right twill weave, and a 2-up-6-down twill weave. The weft yarns include pure cotton ring-spun 16S plain yarn and 5.5 count ring-spun slub yarn. Based on the different proportions of the two yarns used, the weft yarns are divided into two groups: weft yarn group one and weft yarn group two. In weft yarn group one, the ratio of pure cotton ring-spun 16S plain yarn to 5.5 count ring-spun slub yarn is 9:2; in weft yarn group two, the ratio of pure cotton ring-spun 16S plain yarn to 5.5 count ring-spun slub yarn is 8:
2. The heddle structure of the denim fabric is as follows: Edge tissue: (1.2.1.2) x 12 times = 48 roots; Terrestrial organization: (3.4.5.6)(7.8.9.10)(11.12.13.14); Each pattern in this denim fabric has 14 threads, and the entire fabric is woven in this way, with 192 threads in one weft cycle.
2. The front-face weft-relief gradient irregular denim fabric according to claim 1, characterized in that, The warp yarn is made of pure cotton ring-spun 16S plain yarn.