Detachable heat preservation device for concrete pump pipe

Abstract

The utility model discloses a detachable heat preservation device for a concrete pump pipe, which relates to the technical field of heat preservation of the concrete pump pipe in winter, and adopts the technical scheme that the detachable heat preservation device comprises a heat preservation device main body arranged outside the concrete pump pipe, and the heat preservation device main body comprises a heat preservation layer and a waterproof protection shell arranged outside the heat preservation layer; the electric heat tracing structure is arranged in the heat preservation layer and used for providing heat for the concrete pump pipe so as to maintain the temperature of concrete in the pump pipe; the power supply device provides electric energy for the electric heat tracing structure; and the control device is used for controlling opening and closing of the electric heat tracing structure. The temperature control device has the beneficial effects that the temperature control in the concrete pouring process can be effectively protected, the temperature information of each pump pipe can be mastered in time, and the opening and closing can be carried out in time. Disassembly is convenient, repeated utilization is achieved, and the influence of pump blocking is avoided; and after being used for multiple times, the cost can be saved, and the loss can be reduced.

Description

Technical Field

[0001] This utility model relates to the field of winter insulation technology for concrete pump pipes, and in particular to a detachable insulation device for concrete pump pipes. Background Technology

[0002] Winter insulation of concrete pump pipes is a common problem in construction engineering. To insulate the concrete, insulation cotton and electric heating are often used to heat the outside of the pump pipe. However, since the concrete may block the pipe during pouring, the pump pipe needs to be removed. This often damages the insulation cotton and electric heating, making the installation and operation time-consuming and inefficient. Once the pump pipe is removed, the insulation is also damaged, making it difficult to ensure that the concrete achieves the desired insulation effect.

[0003] How to solve the above problems is the research topic of this plan. Utility Model Content

[0004] In order to achieve the above-mentioned objectives and address the above-mentioned technical problems, this utility model provides a detachable insulation device for concrete pump pipes.

[0005] Its technical solution includes:

[0006] The main body of the insulation device is located outside the concrete pump pipe. The main body of the insulation device includes an insulation layer and a waterproof protective shell located outside the insulation layer.

[0007] An electric heat tracing structure is installed inside the insulation layer to provide heat to the concrete pump pipe in order to maintain the temperature of the concrete inside the pump pipe.

[0008] A power supply device that provides electrical energy to the electric heat tracing structure;

[0009] Control device, the control device being used to control the opening and closing of the electric heat tracing structure;

[0010] The insulation layer is made of flexible material and is rectangular when unfolded. Both ends are connected by zippers to wrap around the outer wall of the concrete pump pipe. A fixing strip is provided at one end of the insulation layer, and corresponding Velcro is fixed on the fixing strip and the outer wall of the other end of the insulation layer. The flexible material can better fit the surface of the pump pipe, reduce heat loss, and the insulation layer will not crack or be damaged when the pump pipe is slightly deformed due to concrete pressure.

[0011] The electric heat tracing structure includes at least one heating wire, which is embedded in the insulation layer, and both ends of the heating wire are connected to a power supply device.

[0012] The power supply device includes a flexible solar panel, which is fixed to the outer surface of the main body of the insulation device.

[0013] The power source for the electric heat tracing structure is a flexible solar panel.

[0014] The control device includes a signal transmitting device and a remote control device. The signal transmitting device is used to send the temperature information and power information of the electric heat tracing structure to the remote control device.

[0015] The signal transmitting device includes a transmitter body, a transmitter power supply, a transmitter body display screen, and a signal transmitter; the signal transmitting device is fixedly attached to the outer surface of the heat preservation device body.

[0016] The remote control device includes a main body, a keyboard, a display screen, and a signal receiver.

[0017] The main body of the protective device has dimensions of 2000mm*30mm*650mm, the waterproof protective shell is 5mm thick, and the thermal insulation layer is 25mm thick.

[0018] The hook and loop fastener has a specification of 50mm*70mm;

[0019] The flexible solar panel has dimensions of 300mm*200mm and a thickness of 5mm, and is directly fixed to the main body of the protective device.

[0020] The zipper measures 2000mm*15mm and is sewn to the main body of the protective device;

[0021] The transmitter's main body dimensions are 150mm*70mm;

[0022] The transmitter power supply has a size of 50mm*45mm and is powered by a flexible solar panel.

[0023] The transmitter's main display screen measures 60mm*50mm and displays the power consumption of the electric heat tracing device.

[0024] The signal transmitter has a specification of 50mm*φ6mm and sends the temperature status and start / stop signals of the heat preservation device to the remote control device.

[0025] The main body of the remote control device measures 160mm*100mm;

[0026] The remote control display screen measures 60mm*50mm and shows the temperature, activation status, and power status of the protection devices for each pump pipe section.

[0027] The signal receiver has a specification of 50mm*φ6mm and receives signals transmitted by the insulation device.

[0028] The keyboard measures 80mm x 80mm.

[0029] The device uses a waterproof protective shell to prevent water from affecting the insulation device during the process, and it can also lock in some of the direct solar heat.

[0030] The device uses an electric heat tracing system with a single pump pipe installed independently for heating, making it easy to dismantle.

[0031] The device can be reused efficiently, is easy to wear, and is simpler to install than conventional methods.

[0032] The beneficial effects of the technical solution provided by this utility model embodiment are as follows: This solution provides a convenient and efficient detachable insulation device for concrete pump pipes. Through this device, the temperature can be effectively controlled during the concrete pouring process, the temperature information of each pump pipe can be monitored in a timely manner, and the pipes can be switched on and off in a timely manner. This avoids the problem of damage to the insulation device caused by pipe blockage during the pouring process, and prevents the problem of ice forming inside the pump pipe after the concrete is poured, which can lead to blockage and prevent subsequent pouring. It ensures the concrete pouring temperature, accelerates the heat of hydration, and ensures the concrete strength. It is easy to disassemble, can be used multiple times, and is not affected by pump blockage. It can be used for a long time after processing once, and can save costs and reduce losses after multiple uses. Its waterproofness, independence, and ease of installation and disassembly are more competitive than traditional methods. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model.

[0034] Figure 2 for Figure 1 A magnified view of part A.

[0035] Figure 3 This is a schematic diagram of the structure of the signal transmitting device according to an embodiment of the present invention.

[0036] Figure 4 This is a schematic diagram of the structure of the remote control device according to an embodiment of the present invention.

[0037] The attached drawings are labeled as follows: 1. Main body of the insulation device; 100. Concrete pump pipe; 101. Insulation layer; 102. Waterproof protective shell;

[0038] 103. Zipper; 104. Fastening strip; 105. Velcro; 2. Flexible solar panel;

[0039] 3. Signal transmitting device; 4. Remote control device;

[0040] 301. Transmitter main body; 302. Transmitter power supply; 303. Transmitter main body display screen; 304. Signal transmitter;

[0041] 401. Main body of the remote control device; 402. Keyboard; 403. Display screen of the remote control device; 404. Signal receiver. Detailed Implementation

[0042] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Of course, the specific embodiments described herein are only for explaining this utility model and are not intended to limit it.

[0043] It should be noted that, without conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0044] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0045] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0046] Example 1

[0047] See Figures 1 to 4 This utility model provides a detachable insulation device for concrete pump pipes, comprising:

[0048] The main body 1 of the thermal insulation device is set outside the concrete pump pipe 100. The main body 1 of the thermal insulation device includes a thermal insulation layer 101 and a waterproof protective shell 102 set outside the thermal insulation layer 101.

[0049] An electric heat tracing structure is installed inside the insulation layer 101 to provide heat to the concrete pump pipe 100 in order to maintain the temperature of the concrete inside the pump pipe.

[0050] Power supply unit, which provides electrical energy to the electric heat tracing structure;

[0051] The control device is used to control the opening and closing of the electric heat tracing structure;

[0052] The insulation layer 101 is made of flexible material. When unfolded, the insulation layer 101 is rectangular. The two ends are connected by zippers 103 to wrap around the outer wall of the concrete pump pipe 100. A fixing strip 104 is provided at one end of the insulation layer 101. Corresponding Velcro 105 is fixedly provided on the fixing strip 104 and on the outer wall of the other end of the insulation layer 101. The flexible material can better fit the surface of the pump pipe and reduce heat loss. At the same time, the insulation layer will not crack or be damaged when the pump pipe is slightly deformed due to concrete pressure.

[0053] The electric heat tracing structure includes at least one heating wire, which is embedded in the insulation layer 101, and both ends of the heating wire are connected to a power supply device.

[0054] The power supply device includes a flexible solar panel 2, which is fixed to the outer surface of the main body 1 of the insulation device.

[0055] The power supply for the electric heat tracing structure is provided by the flexible solar panel 2.

[0056] The control device includes a signal transmitting device 3 and a remote control device 4. The signal transmitting device 3 is used to send the temperature information and power information of the electric heat tracing structure to the remote control device 4.

[0057] The signal transmitting device 3 includes a transmitter body 301, a transmitter power supply 302, a transmitter body display screen 303, and a signal transmitter 304; the signal transmitting device 3 is fixedly attached to the outer surface of the heat preservation device body 1.

[0058] The remote control device 4 includes a remote control device body 401, a keyboard 402, a remote control device display screen 403, and a signal receiver 404.

[0059] The main body of the protective device has dimensions of 2000mm*30mm*650mm, a waterproof protective shell with a thickness of 1025mm, and a thermal insulation layer with a thickness of 10125mm.

[0060] Hook and loop fastener 105 has a size of 50mm*70mm;

[0061] The flexible solar panel 2 has a size of 300mm*200mm and a thickness of 5mm, and is directly fixed to the main body 1 of the protective device;

[0062] Zipper 103 has a specification of 2000mm*15mm and is sewn to the main body 1 of the protective device;

[0063] The transmitter body, made of 301 material, measures 150mm x 70mm.

[0064] The transmitter power supply 302 has a size of 50mm*45mm and is powered by a flexible solar panel 2.

[0065] The transmitter's main display screen 303 has a size of 60mm*50mm and displays the power consumption of the electric heat tracing device main body 1.

[0066] The signal transmitter, made of 304 stainless steel, measures 50mm x 6mm and sends the temperature status and start / stop signals of the insulation device to the remote control device.

[0067] The main body of the remote control device, 401, measures 160mm x 100mm.

[0068] The remote control display screen 403 has a size of 60mm*50mm and displays the temperature, activation status and power status of the protection devices of each pump pipe section.

[0069] The signal receiver, made of 404 stainless steel, measures 50mm x 6mm and receives signals transmitted from the insulation device.

[0070] The 402 keyboard measures 80mm x 80mm.

[0071] In use, this invention can be fitted onto the pump pipe like clothing, mainly consisting of a waterproof protective shell and an insulation layer. It incorporates built-in electric heating to provide heat to the pump pipe, with the heat source being a solar panel. The signal transmitter sends the heat information, power information, and switch signals of each pump pipe section to the remote control device. The remote control device primarily monitors the heat and power information of each pump pipe section and controls the switching of the insulation devices on each section.

[0072] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A detachable insulation device for concrete pump pipes, characterized in that, include: The main body (1) of the thermal insulation device is located outside the concrete pump pipe (100). The main body (1) of the thermal insulation device includes a thermal insulation layer (101) and a waterproof protective shell (102) located outside the thermal insulation layer (101). An electric heat tracing structure is disposed within the insulation layer (101) to provide heat to the concrete pump pipe (100) in order to maintain the temperature of the concrete inside the pump pipe; A power supply device that provides electrical energy to the electric heat tracing structure; Control device, the control device being used to control the opening and closing of the electric heat tracing structure; The insulation layer (101) is made of flexible material. When the insulation layer (101) is unfolded, it is rectangular. The two ends are connected by zippers (103) to wrap around the outer wall of the concrete pump pipe (100). A fixing strip (104) is provided at one end of the insulation layer (101). Corresponding Velcro (105) is fixedly provided on the fixing strip (104) and on the outer wall of the other end of the insulation layer (101).

2. The detachable insulation device for concrete pump pipes according to claim 1, characterized in that, The electric heat tracing structure includes at least one heating wire, which is embedded in the insulation layer (101), and both ends of the heating wire are connected to a power supply device.

3. The detachable insulation device for concrete pump pipes according to claim 1, characterized in that, The power supply device includes a flexible solar panel (2), which is fixed to the outer surface of the main body (1) of the heat preservation device.

4. The detachable insulation device for concrete pump pipes according to claim 3, characterized in that, The power source for the electric heat tracing structure is provided by a flexible solar panel (2).

5. The detachable thermal insulation device for concrete pump pipes according to claim 4, characterized in that, The control device includes a signal transmitting device (3) and a remote control device (4). The signal transmitting device (3) is used to send the temperature information and power information of the electric heat tracing structure to the remote control device (4).

6. The detachable thermal insulation device for concrete pump pipes according to claim 5, characterized in that, The signal transmitting device (3) includes a transmitter body (301), a transmitter power supply (302), a transmitter body display screen (303), and a signal transmitter (304); the signal transmitting device (3) is fixed to the outer surface of the heat preservation device body (1); The remote control device (4) includes a remote control device body (401), a keyboard (402), a remote control device display screen (403), and a signal receiver (404).

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