Anti-overflow industrial air conditioner condensate water collecting and discharging device

By setting up chamber one and chamber two in the air conditioner condensate collection device, and using the cooperation of a liquid level sensor and an electric heating tube, the impact of condensate evaporation on equipment operation is solved, achieving safe condensate collection and evaporation discharge, and improving the safety of equipment operation.

CN223896248UActive Publication Date: 2026-02-10DIVOLEPU ENVIRONMENTAL TECHNOLOGY (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202520445450.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-10
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

In existing technologies, the evaporation of condensate from industrial air conditioners increases the humidity level of the equipment when the equipment needs a dry operating environment or a small, enclosed environment, thus affecting the operation of the equipment.

Method used

The enclosure is divided into two chambers. Condensate is collected in a collection tank and the water level is monitored by a level sensor. When the water level reaches the alarm level, an alarm is triggered. The overflow outlet overflows into chamber two and is then evaporated and discharged through an electric heating tube to avoid overflow affecting the operation of the equipment.

Benefits of technology

It enables the safe collection and evaporation discharge of condensate, avoids the impact of overflow on equipment operation, and improves the safety and reliability of equipment operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223896248U_ABST
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Abstract

The utility model belongs to the technical field of condensate water collection, and particularly relates to an anti-overflow industrial air conditioner condensate water collecting and discharging device which comprises a box body, the interior of the box body is divided into a first cavity and a second cavity through a partition plate, the first cavity is used for containing a collecting barrel, and the second cavity is used for containing a second cavity. An upper cover plate is movably installed at the top end of the box body, a water outlet, a first liquid level sensor and a light alarm are arranged at the end, corresponding to the first cavity, of the upper cover plate, an air conditioner condensate water drainage pipe is connected to the upper end of the water outlet, and an electric heating pipe is arranged at the end, corresponding to the second cavity, in the base. According to the air conditioner condensate water collecting device, air conditioner condensate water is collected through the collecting barrel, the condensate water can be prevented from directly flowing to the ground, the water level in the collecting barrel can be monitored through monitoring of the first liquid level sensor, and workers are reminded through the light alarm and the buzzer.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of condensate water collection, and particularly relates to an industrial air conditioner condensate water collection and discharge device capable of preventing overflow. BACKGROUND

[0002] The electrical automation level of industrial and mining enterprises in China is getting higher and higher, and more and more electrical equipment is installed in the workshop. Some electrical equipment is sensitive to temperature, and some electrical equipment generates a large amount of heat when working. In order to protect the electrical equipment, an industrial air conditioner needs to be installed to cool the workshop. A large amount of condensate water is generated during the cooling process of the industrial air conditioner. Since the power of the industrial air conditioner is generally large, the condensate water generated is also large. However, the condensate water of the air conditioner cannot be directly discharged beside some equipment, which may cause danger during equipment operation, so the condensate water needs to be collected.

[0003] For example, a pollution-free collection and discharge device for industrial air conditioner condensate water is provided in Chinese Patent No. CN 214009536 U. The device includes a condensate water tank, a spiral fin heater, a double float ball switch, and a heating contactor. The top of the condensate water tank is connected to the industrial air conditioner condensate water discharge hose and is provided with a steam discharge pipe. The spiral fin heater and the double float ball switch are installed in the condensate water tank. The spiral fin heater is connected to the power supply through the normally open contact of the heating contactor. The control coil of the heating contactor is connected in series with the high-level normally open contact and the low-level normally open contact of the double float ball switch, and then connected to the power supply. The auxiliary normally open contact of the heating contactor is connected to the high-level normally open contact of the double float ball switch. The device collects the condensate water generated during the cooling process of the industrial air conditioner, and then uses the spiral fin heater to heat the condensate water into water vapor and discharge it, thereby solving the problem of condensate water discharge.

[0004] In the prior art as described in the above patent, although the problem of condensate water discharge is solved, when the cooled equipment needs a dry operating environment or the equipment operates in a narrow and closed environment, the continuously evaporating condensate water will increase the humidity of the equipment operation, which may affect the operation of the equipment. Content of the utility model

[0005] The utility model aims to provide an industrial air conditioner condensate water collection and discharge device capable of preventing overflow. The condensate water is first collected in the collection barrel, and then discharged in the form of evaporation when the water in the collection barrel overflows into the second chamber. Through the collection and buffering effect of the collection barrel, the problem of affecting the equipment operating environment caused by relying entirely on evaporation for condensate water discharge can be avoided.

[0006] The technical scheme adopted by the utility model is as follows:

[0007] The utility model provides an anti -overflow industrial air conditioning condensate water collection and discharge device, including the box, the inside of box is divided into chamber no. 1 and chamber no. 2 through the partition, the chamber no. 1 is used for placing the collection bucket, the upper end of collection bucket is provided with overflow port to the side of chamber no. 2, the top of box swing mounting has upper cover, and the upper cover is provided with drain and liquid level sensor no. 1 and light alarm in chamber no. 1 one end, the upper end of drain is connected with air conditioning condensate water drain pipe, the lower end of box is fixedly installed with base, and the inside of base is provided with electric heating pipe in chamber no. 2 one end, and the upper cover is provided with exhaust port in chamber no. 2 one end.

[0008] In a preferred embodiment, the bottom end side of the chamber two is provided with a liquid level sensor two.

[0009] In a preferred embodiment, the upper end of the collection bucket is provided with a handle, and the handle and the collection bucket are rotatably adjusted.

[0010] In a preferred embodiment, the drain is provided with a control valve.

[0011] In a preferred embodiment, the lower end of the upper cover is fixedly connected with a sliding block on both sides, the sliding block is slidingly connected on a guide rod, and the both ends of the guide rod are fixedly connected on the box.

[0012] In a preferred embodiment, the front side of the box is provided with a control mechanism, the box is further provided with a buzzer, and the base is further provided with a storage battery.

[0013] The utility model achieves the following technical effects:

[0014] The utility model can avoid the direct flow of condensate water on the ground to cause the risk of equipment operation, and the water level in the collection bucket can be monitored through the monitoring of the liquid level sensor one. The light alarm and the buzzer can timely remind the staff to take out the collection bucket from the chamber one and discharge it to the outside, avoiding the influence on the operation of the equipment. When the collection bucket is full and no one cleans it, the overflow port can discharge it to the chamber two, and the evaporation can discharge it, avoiding the influence on the equipment operation caused by the water overflow on the ground.

[0015] The utility model divides the box into the chamber one and the chamber two. The chamber one is mainly used for placing the collection bucket to collect the condensate water of the air conditioner. The chamber two is used as the buffer structure after the overflow of the collection bucket. When no one cleans it, it will not overflow on the ground to influence the operation of the equipment, improving the safety of the collection device. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the whole structure schematic diagram of the utility model.

[0017] Figure 2 is a half-section enlarged structural schematic diagram of one side of the chamber two of the box of the utility model;

[0018] Figure 3 is a cross-section enlarged structural schematic diagram of one side of the chamber one of the utility model;

[0019] Figure 4 is a cross-section enlarged structural schematic diagram of one side of the chamber two of the utility model;

[0020] Figure 5 is a cross-section enlarged structural schematic diagram of the box and the base of the utility model;

[0021] Figure 6 is an isometric enlarged structural schematic diagram of the collection barrel of the utility model.

[0022] In the drawings, the components represented by the respective reference numerals are listed as follows:

[0023] 1, box; 2, collection barrel; 3, upper cover plate; 4, air conditioner condensate water drain pipe; 5, liquid level sensor one; 6, light alarm; 7, buzzer; 8, base; 9, control mechanism; 11, chamber one; 12, chamber two; 121, liquid level sensor two; 21, handle; 22, overflow port; 31, sliding block; 32, guide rod; 33, exhaust port; 34, drain port; 35, control valve; 81, electric heating pipe; 82, storage battery. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below in combination with the drawings of the specification.

[0025] In the following description, a lot of specific details are set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from the description herein, and those skilled in the art can make similar generalizations without departing from the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

[0026] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the utility model. "In a preferred embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an independent or alternative embodiment that excludes other embodiments.

[0027] Thirdly, the utility model in combination with the schematic diagram is described in detail, in the detailed description of the utility model, for the convenience of description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic diagram is only an example, which should not limit the range of the utility model protection. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual production.

[0028] Please refer to the attached Figure 1 And Figure 2 The utility model provides a kind of industrial air conditioning condensate water collection and discharge device of anti-overflow, including box 1, the inside of box 1 is separated into chamber one 11 and chamber two 12 by partition, chamber one 11 is used to place collection bucket 2, the upper end of collection bucket 2 is provided with overflow 22 towards the side of chamber two 12, the top of box 1 is movably installed with upper cover plate 3, upper cover plate 3 is provided with drain 34 and liquid level sensor one 5 and light alarm 6 corresponding one end of chamber one 11, the upper end of drain 34 is connected with air conditioning condensate water drain pipe 4;The lower end of box 1 is fixedly installed with base 8, the inside of base 8 is provided with electric heating pipe 81 corresponding one end of chamber two 12, upper cover plate 3 is provided with exhaust port 33 corresponding one end of chamber two 12;

[0029] In the embodiment, when collecting the condensate water generated by industrial air conditioner, first, air conditioning condensate water drain pipe 4 is connected to drain 34, then upper cover plate 3 is moved to cover the top of box 1, so that drain 34 is above collection bucket 2, so that water in air conditioning condensate water drain pipe 4 can drop into collection bucket 2, liquid level sensor one 5 monitors the water level in collection bucket 2 in real time during the collection of condensate water, when the water level in collection bucket 2 reaches the set alarm water level, light alarm 6 and buzzer 7 will alarm simultaneously, under the double action of sound and light, the staff is reminded to discharge the water in collection bucket 2, when the water in collection bucket 2 exceeds the set alarm water level, and the water level reaches the height of overflow 22, the water in collection bucket 2 is discharged into chamber two 12 through overflow 22, the water in chamber two 12 is evaporated by electric heating pipe 81 to form steam, which is discharged from exhaust port 33, to prevent water level from overflowing to the ground and affecting the operation of equipment by evaporation.

[0030] It is worth mentioning that the liquid level sensor 5 is a radar liquid level sensor, which transmits microwaves to the liquid surface of the collection barrel 2, receives the reflected signal of the liquid surface, calculates the liquid level height by measuring the frequency change, and such liquid level sensor does not extend into the collection barrel 2, which is convenient for the upper cover plate 3 to be pushed and pulled to one side without the risk of being blocked by the collection barrel 2, and the set alarm water level in the collection barrel 2 is lower than the height of the overflow port 22, which can avoid the alarm being sent when the water has not overflowed into the chamber two 12, and when the pre-warning is sent to overflow from the overflow port 22, the water level continues to be higher than the set alarm water level, so a continuous alarm will be generated, which is convenient for the staff to know the full water level state for processing.

[0031] Please refer to Figure 4 and Figure 5 As shown in the figure, the bottom side of the chamber two 12 is provided with a liquid level sensor two 121;

[0032] In this embodiment, the liquid level sensor two 121 preferably uses a pressure type water level sensor static pressure type, which mainly converts the water depth into an electrical signal by measuring the hydrostatic pressure, calculates the water level height, and the height of the liquid level sensor two 121 should be higher than the height of the bottom surface in the chamber two 12 and lower than the height of the overflow port 22. When the water level in the chamber two 12 reaches the water level measured by the liquid level sensor two 121 when overflowing from the overflow port 22, the liquid level sensor two 121 sends an electrical signal to the control mechanism 9, and the control mechanism 9 controls the electric heating tube 81 to start heating and evaporating the chamber two 12, so that the condensed water is discharged in the form of steam from the exhaust port 33, thereby avoiding the overflow of the collected condensed water due to excessive discharge, and when the water level in the chamber two 12 is lower than the liquid level sensor two 121, the electric heating tube 81 stops working, which can avoid the risk of dry burning of the chamber two 12.

[0033] Please refer to Figure 3 and Figure 6 As shown in the figure, the upper end of the collection barrel 2 is provided with a handle 21, and the handle 21 and the collection barrel 2 can be adjusted in rotation. The lower end surface of the upper cover plate 3 is fixedly connected with a sliding block 31, and the sliding block 31 is slidingly connected with a guide rod 32, and the two ends of the guide rod 32 are fixedly connected with the box body 1;

[0034] In this embodiment, the collection barrel 2 is directly placed in the chamber one 11 to collect the condensed water, and when the collection barrel 2 is full of water, the collection barrel 2 can be lifted out of the chamber one 11 by lifting the handle 21, and the water in the collection barrel 2 can be poured out to the appropriate position to complete the discharge of the condensed water. When the collection barrel 2 is placed in the chamber one 11, the handle 21 can be adjusted to be flush with the collection barrel 2 as shown in Figure 3 so as to avoid the obstruction when the upper cover plate 3 moves to the top of the chamber one 11;

[0035] The movement of the upper cover plate 3 is realized by the sliding of the sliding block 31 on the guide rod 32, when it is needed to lift the collecting barrel 2, the upper cover plate 3 can be moved to one side by the sliding of the sliding block 31 on the guide rod 32, when it is needed to collect the condensed water, the upper cover plate 3 can be moved to the top of the collecting barrel 2, which is convenient for the condensed water to drop into the collecting barrel 2.

[0036] Please refer to Figure 1 and Figure 3 It is shown that the drain 34 is provided with a control valve 35;

[0037] The control valve 35 is arranged on the drain 34, when the water in the collecting barrel 2 needs to be poured out, the upper cover plate 3 needs to be moved to one side, before moving the upper cover plate 3, the control valve 35 is closed, the water in the air conditioner condensed water drain pipe 4 can be controlled to fall again, so as to avoid the condensed water from falling to the ground, when the collecting barrel 2 is placed in the chamber 11, and the upper cover plate 3 is returned, the control valve 35 is opened, so that the water in the air conditioner condensed water drain pipe 4 falls into the collecting barrel 2 again.

[0038] Please refer to Figures 1 to 6 It is shown that the front side of the box body 1 is provided with a control mechanism 9, the box body 1 is also provided with a buzzer 7, and the base 8 is also provided with a storage battery 82;

[0039] The control mechanism 9 is electrically connected with the liquid level sensor 5, the light alarm 6, the buzzer 7, the liquid level sensor 2 121, the electric heating pipe 81 and the storage battery 82, the storage battery 82 can be connected with the mains, and the storage battery 82 contains a charging module, which is charged and stored in the storage battery 82, in addition, there is a voltage conversion module, which can convert the mains into the voltage required by the equipment, so that the equipment can work normally, and the components in the equipment can be controlled by the control mechanism 9 to work normally.

[0040] The working principle of the utility model is: when collecting the condensate water generated by the industrial air conditioner, first connect the air conditioner condensate water drain pipe 4 to the drain 34, then move the upper cover plate 3 to cover the box 1, so that the drain 34 is above the collecting barrel 2, the water in the air conditioner condensate water drain pipe 4 can drop into the collecting barrel 2, during the collection of the condensate water, the liquid level sensor 5 can monitor the water level in the collecting barrel 2 in real time, when the water level in the collecting barrel 2 reaches the set alarm water level, the light alarm 6 and the buzzer 7 will alarm at the same time, under the double action of sound and light, the staff is reminded to discharge the water in the collecting barrel 2, when the water in the collecting barrel 2 exceeds the set alarm water level and reaches the height of the overflow port 22, the water in the collecting barrel 2 will be discharged to the chamber two 12 through the overflow port 22, the water in the chamber two 12 is evaporated by the electric heating pipe 81 to form steam which is discharged from the exhaust port 33, the evaporation method is used to prevent the water from overflowing to the ground and affecting the operation of the equipment.

[0041] The above is only the preferred embodiment of the utility model, it should be pointed out that for ordinary skilled person in the art, without departing from the principle of the utility model, a number of improvements and refinements can be made, these improvements and refinements should also be considered as the protection scope of the utility model. The structure, device and operation method not specifically described and explained in the utility model are implemented according to the conventional means in the field without special description and limitation.

Claims

1. An overflow-preventing industrial air conditioning condensate collection and discharge device, characterized in that: The box includes a housing (1), the interior of which is divided into a first chamber (11) and a second chamber (12) by a partition. The first chamber (11) is used to place a collection bucket (2). An overflow outlet (22) is provided on the upper end of the collection bucket (2) facing the second chamber (12). A top cover plate (3) is movably installed on the top of the housing (1). A drain outlet (34), a liquid level sensor (5), and a light alarm (6) are provided on the upper end of the top cover plate (3) corresponding to the first chamber (11). An air conditioner condensate drain pipe (4) is connected to the upper end of the drain outlet (34). The lower end of the box (1) is fixedly installed with a base (8), and an electric heating tube (81) is provided at one end of the base (8) corresponding to the second chamber (12). The upper cover (3) is provided with an exhaust port (33) at one end corresponding to the second chamber (12).

2. The overflow-prevention industrial air conditioning condensate collection and discharge device according to claim 1, characterized in that: A liquid level sensor 2 (121) is provided on the bottom side of the second chamber (12).

3. The overflow-prevention industrial air conditioning condensate collection and discharge device according to claim 1, characterized in that: The upper end of the collection bucket (2) is provided with a handle (21), and the handle (21) and the collection bucket (2) can be rotated and adjusted.

4. The overflow-prevention industrial air conditioning condensate collection and discharge device according to claim 1, characterized in that: A control valve (35) is provided on the drain outlet (34).

5. An overflow-prevention industrial air conditioning condensate collection and discharge device according to claim 1, characterized in that: The upper cover plate (3) has sliders (31) fixedly connected to both sides of its lower end face. The sliders (31) are slidably connected to the guide rod (32), and the two ends of the guide rod (32) are fixedly connected to the box body (1).

6. An overflow-prevention industrial air conditioning condensate collection and discharge device according to claim 1, characterized in that: The front side of the enclosure (1) is provided with a control mechanism (9), and the enclosure (1) is also provided with a buzzer (7). The base (8) is also equipped with a storage battery (82).

Citation Information

Patent Citations

  • Industrial air conditioner condensate water pollution-free collecting and discharging device

    CN214009536U