Nanometer insulation board bending tool
By designing a bending tool for nano-insulation panels and utilizing a combination of a hydraulic control system and a rubber template, the problem of easy damage to nano-insulation panels during bending was solved, achieving a fast and damage-free bending effect, and adapting to the construction needs of the arc transition area inside the kiln.
Patent Information
- Application Number
- CN202421695521.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-07-17
AI Technical Summary
Existing nano-insulation panels are easily broken during bending, resulting in material damage and reduced performance, making them unsuitable for paving requirements in the curved transition areas inside kilns.
A bending tool for nano-insulation panels was designed. By combining a hydraulic telescopic rod and a T-shaped steel plate, the nano-insulation panels can be bent without damage. The deformation of the bottom and top rubber templates is adjusted by a hydraulic control system to ensure the accuracy and stability of the bending process.
It enables rapid and non-destructive bending of nano-insulation panels, which can adapt to the curved transition areas of the kiln inner wall, improving construction efficiency and material performance.
Smart Images

Figure CN223896578U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of nano-insulation board technology, specifically a nano-insulation board bending tool. Background Technology
[0002] Currently, the sawing, planing, and nailing standards and dimensions of commonly available nano-insulation board products are pre-determined according to their intended use and cannot be arbitrarily cut during application. During the installation of nano-insulation boards, for the curved transition areas inside kilns, the nano-insulation boards need to be processed into a curved shape. When bending the product, the commonly used nano-insulation boards in existing technology are easily broken.
[0003] Typically, nano-insulation panels are bent manually by workers. During the bending process, uneven stress can easily damage the material and even reduce its performance. Summary of the Invention
[0004] This application provides a nano-insulation board bending tool, which can quickly and without damage bend the nano-insulation board into a certain arc, effectively solving the problems in the background and the art.
[0005] To achieve the above objectives, this application provides the following technical solution:
[0006] A nano-insulation board bending tool is used to bend the aforementioned bendable and adjustable nano-insulation board. It includes a base, and a hydraulic telescopic rod five is provided in the middle of the upper surface of the base. A T-shaped steel plate four is installed at the telescopic end of the hydraulic telescopic rod five. The T-shaped steel plate four is connected to a T-shaped steel plate three through a strip thin steel plate one. The outer surfaces of the T-shaped steel plate three, the T-shaped steel plate four and the strip thin steel plate one are connected together by a bottom rubber support plate. A hydraulic telescopic rod four is provided between the lower surface of the T-shaped steel plate three and the upper surface of the base.
[0007] The upper surface of the base is provided with a support frame at the rear end. The upper outer side of the support frame is provided with a hydraulic telescopic rod II. The telescopic end of the hydraulic telescopic rod II is equipped with a lifting plate. The lower surface of the lifting plate is provided with a bending and adjustable pressing mechanism.
[0008] Preferably, the number of the strip-shaped thin steel plates is not less than one, and the strip-shaped thin steel plates are evenly distributed on the T-shaped steel plates.
[0009] Preferably, there are two T-shaped steel plates, which are symmetrically arranged on the left and right sides of the T-shaped steel plate.
[0010] Preferably, the upper end face of the hydraulic telescopic rod four is rotatably connected to the T-shaped steel plate three via a hinge, and the lower end face of the hydraulic telescopic rod four is rotatably connected to the upper surface of the base via a hinge.
[0011] Preferably, the pressing mechanism includes a hydraulic telescopic rod one and a hydraulic telescopic rod three installed on the lower surface of the lifting plate. There are two hydraulic telescopic rods three. The hydraulic telescopic rod one is located in the center of the lower surface of the lifting plate, and the two hydraulic telescopic rods three are symmetrically arranged on both sides of the hydraulic telescopic rod one. The telescopic end of the hydraulic telescopic rod one is equipped with a T-shaped steel plate one, and the telescopic end of the hydraulic telescopic rod three is connected to a T-shaped steel plate two. The T-shaped steel plate two and the T-shaped steel plate one are connected together by a strip thin steel plate two. The outer surfaces of the strip thin steel plate two, the T-shaped steel plate one, and the T-shaped steel plate two are connected together by a top rubber pressure plate.
[0012] Preferably, the number of the second strip-shaped thin steel plates is not less than one, and the second strip-shaped thin steel plates are evenly distributed on the lower surface of the support frame.
[0013] Preferably, the lower surface of the top rubber pressure plate and the upper surface of the bottom rubber support plate are each provided with at least one slot.
[0014] Preferably, the upper end face of the hydraulic telescopic rod three is rotatably connected to the lower surface of the lifting plate via a hinge, and the lower end face of the hydraulic telescopic rod three is rotatably connected to the upper surface of the T-shaped steel plate two via a hinge.
[0015] Compared with the prior art, the beneficial effects of this application are as follows: When bending the nano-insulation board according to the on-site construction environment, this bending tool needs to first adjust the curvature of the bottom rubber support plate so that the bent nano-insulation board can fit against the inner wall of the kiln. Specifically, the hydraulic telescopic rod five is controlled to retract by the external controller, and the hydraulic telescopic rod four is controlled to extend simultaneously. Under the action of the T-shaped steel plate four and T-shaped steel plate three, the strip thin steel plate is bent into an arc shape. At this time, the bottom rubber support plate deforms along with the strip thin steel plate. The deformed bottom rubber support plate is used as the bottom template during bending. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of a bendable and adjustable nano-insulation panel.
[0017] Figure 2 A front view of a bendable and adjustable nano-insulation panel;
[0018] Figure 3 This is a structural diagram of a bending tool;
[0019] Figure 4 This is the main view of the bending tool.
[0020] In the diagram: 1. Nano-insulation board; 2. Strip stepped groove; 21. Strip groove one; 22. Strip groove two; 3. Top rubber pressure plate; 4. T-shaped steel plate one; 5. Hydraulic telescopic rod one; 6. Lifting plate; 7. Support frame; 8. Hydraulic telescopic rod two; 9. Hydraulic telescopic rod three; 10. T-shaped steel plate two; 11. Gap groove; 12. Bottom rubber support plate; 13. Base; 14. Strip thin steel plate one; 15. T-shaped steel plate three; 16. Hydraulic telescopic rod four; 17. Hydraulic telescopic rod five; 18. T-shaped steel plate four; 19. Hydraulic telescopic rod six; 20. Strip thin steel plate two. Detailed Implementation
[0021] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0022] In the description of this application, if directional descriptions are involved, such as "up," "down," "front," "back," "left," "right," etc., indicating directional or positional relationships, they are based on the appendix. Figure 4 The orientations or positional relationships shown are for the convenience of describing this application and simplifying the description only, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. When a feature is referred to as "set", "fixed", or "connected" to another feature, it can be directly set, fixed, or connected to the other feature, or it can be indirectly set, fixed, or connected to the other feature.
[0023] Please see Figure 1-4 This application provides the following technical solution: a bendable and adjustable nano-insulation board, including a nano-insulation board 1; the upper surface of the nano-insulation board 1 is evenly distributed with strip-shaped stepped grooves 2, the strip-shaped stepped grooves 2 include a first strip groove 21 and a second strip groove 22, the second strip groove 22 is located at the center of the bottom of the inner side of the first strip groove 21.
[0024] Furthermore, the strip-shaped stepped groove 2 is flush with the side of the nano-insulation plate 1.
[0025] Specifically, since the upper surface of the nano-insulation board 1 is evenly distributed with strip-shaped stepped grooves 2, when the nano-insulation board 1 is bent, the plane where the strip-shaped stepped grooves 2 are located bends outward. After bending, anhydrous clay or other slurry is applied to the convex surface where the strip-shaped stepped grooves 2 are located to bond the nano-insulation board 1 to the furnace inner wall.
[0026] A nano-insulation board bending tool for bending nano-insulation boards includes a base 13. A hydraulic telescopic rod 17 is provided in the middle of the upper surface of the base 13. A T-shaped steel plate 18 is installed at the telescopic end of the hydraulic telescopic rod 17. The T-shaped steel plate 18 is connected to a T-shaped steel plate 15 through a strip thin steel plate 14. The outer surfaces of the T-shaped steel plate 15, the T-shaped steel plate 18, and the strip thin steel plate 14 are connected together by a bottom rubber support plate 12. A hydraulic telescopic rod 16 is provided between the lower surface of the T-shaped steel plate 15 and the upper surface of the base 13.
[0027] Specifically, when bending the nano-insulation board 1 according to the on-site construction environment, it is necessary to first adjust the curvature of the bottom rubber support plate 12 so that the bent nano-insulation board 1 can fit against the inner wall of the kiln. In specific adjustment, the hydraulic telescopic rod 17 is controlled to retract by the external controller, and the hydraulic telescopic rod 16 is controlled to extend simultaneously. Under the action of the T-shaped steel plate 18 and the T-shaped steel plate 15, the strip thin steel plate 14 is bent into an arc shape. At this time, the bottom rubber support plate 12 deforms along with the strip thin steel plate 14. The deformed bottom rubber support plate 12 is used as the bottom template when bending the nano-insulation board 1.
[0028] The upper surface of the base 13 is provided with a support frame 7 at the rear end. The upper outer side of the support frame 7 is provided with a hydraulic telescopic rod 8. The telescopic end of the hydraulic telescopic rod 8 is equipped with a lifting plate 6. The lower surface of the lifting plate 6 is provided with a bending and adjustable pressing mechanism.
[0029] Specifically, the hydraulic telescopic rod 28 is used to adjust the lifting and lowering of the pressing mechanism.
[0030] More specifically, a controller is installed on the upper part of the outer side of the support frame 7.
[0031] Furthermore, the number of strip-shaped thin steel plates 14 is not less than one, and the not less than one strip-shaped thin steel plate 14 is evenly distributed on the T-shaped steel plate 18.
[0032] Specifically, the strip-shaped thin steel plate 14 is an elastic plate that can be bent and automatically reset.
[0033] Furthermore, there are two T-shaped steel plates 3 15, which are symmetrically arranged on the left and right sides of the T-shaped steel plate 4 18.
[0034] Specifically, the two T-shaped steel plates 18 rise and fall synchronously, thereby pulling the two ends of the strip-shaped thin steel plate 14 to bend synchronously.
[0035] Furthermore, the upper end face of the hydraulic telescopic rod 16 is rotatably connected to the T-shaped steel plate 15 via a hinge, and the lower end face of the hydraulic telescopic rod 16 is rotatably connected to the upper surface of the base 13 via a hinge.
[0036] Specifically, the hinge is a hinge support, and the hydraulic telescopic rod 16 can drive the T-shaped steel plate 15 to move up and down by telescoping, thereby realizing the bending of the strip thin steel plate 14.
[0037] Furthermore, the pressing mechanism includes a hydraulic telescopic rod 5 and a hydraulic telescopic rod 9 installed on the lower surface of the lifting plate 6. There are two hydraulic telescopic rods 9. The hydraulic telescopic rod 5 is located in the center of the lower surface of the lifting plate 6, and the two hydraulic telescopic rods 9 are symmetrically arranged on both sides of the hydraulic telescopic rod 5. The telescopic end of the hydraulic telescopic rod 5 is equipped with a T-shaped steel plate 4, and the telescopic end of the hydraulic telescopic rod 9 is connected to a T-shaped steel plate 10. The T-shaped steel plate 10 and the T-shaped steel plate 4 are connected together by a strip thin steel plate 20. The outer surfaces of the strip thin steel plate 20, the T-shaped steel plate 4, and the T-shaped steel plate 10 are connected together by a top rubber pressure plate 3.
[0038] Specifically, when adjusting the curvature of the top rubber pressure plate 3, the hydraulic telescopic rod 5 is extended by the external controller, and the two hydraulic telescopic rods 9 are retracted simultaneously. Under the action of the T-shaped steel plate 4 and the T-shaped steel plate 10, the strip thin steel plate 20 is bent into an arc shape. At this time, the top rubber pressure plate 3 deforms along with the strip thin steel plate 20. The deformed top rubber pressure plate 3 is used as the top template when bending the nano-insulation board 1.
[0039] Furthermore, the number of the strip-shaped thin steel plates 20 is not less than one, and the strip-shaped thin steel plates 20 are equidistantly distributed on the lower surface of the support frame 7.
[0040] Specifically, the strip-shaped thin steel plate 20 is used to support the top rubber pressure plate 3.
[0041] Furthermore, the lower surface of the top rubber pressure plate 3 and the upper surface of the bottom rubber support plate 12 are each provided with at least one slot 11.
[0042] Specifically, due to the presence of the slot 11, the contact points between the outer surfaces of the top rubber pressure plate 3 and the bottom rubber support plate 12 and the nano-insulation board 1 will not produce abnormal protrusions after bending.
[0043] Furthermore, the upper end face of the hydraulic telescopic rod 9 is rotatably connected to the lower surface of the lifting plate 6 via a hinge, and the lower end face of the hydraulic telescopic rod 9 is rotatably connected to the upper surface of the T-shaped steel plate 10 via a hinge.
[0044] Specifically, the hydraulic telescopic rod 39 can move the T-shaped steel plate 210 up and down by telescopic movement. The two T-shaped steel plates 210 move synchronously and can bend the top rubber pressure plate 3.
[0045] In use: First, adjust the bending of the top rubber pressure plate 3 and the bottom rubber support plate 12 according to the on-site construction conditions. After the adjustment is completed, place the nano-insulation board 1 on the upper surface of the bottom rubber support plate 12, and at the same time ensure that the strip-shaped stepped groove 2 of the nano-insulation board 1 faces downward. Then, the hydraulic telescopic rod 2 8 extends, and the hydraulic telescopic rod 2 8 drives the top rubber pressure plate 3 to press down on the nano-insulation board 1. Under the joint compression of the top rubber pressure plate 3 and the bottom rubber support plate 12, the nano-insulation board 1 bends and deforms.
[0046] When taking the bent nano-insulation board 1, the hydraulic telescopic rod 2 8 retracts to lift the top rubber pressure plate 3, and then the bent nano-insulation board 1 can be removed.
[0047] It is worth noting that the input ends of the hydraulic telescopic rods 1-5, 2-8, 3-9, 4-16, 5-17, and 6-19 disclosed in this embodiment are all electrically connected to the output end of an external power supply through an external control switch group. The control switch group controls the operation of the hydraulic telescopic rods 1-5, 2-8, 3-9, 4-16, 5-17, and 6-19 using methods commonly used in the prior art.
[0048] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A nano-insulation board bending tool, characterized in that: Includes a base (13), and a hydraulic telescopic rod five (17) is provided in the middle of the upper surface of the base (13). A T-shaped steel plate four (18) is installed at the telescopic end of the hydraulic telescopic rod five (17). The T-shaped steel plate four (18) is connected to a T-shaped steel plate three (15) through a strip thin steel plate one (14). The outer surfaces of the T-shaped steel plate three (15), the T-shaped steel plate four (18) and the strip thin steel plate one (14) are connected together by a bottom rubber support plate (12). A hydraulic telescopic rod four (16) is provided between the lower surface of the T-shaped steel plate three (15) and the upper surface of the base (13). The upper surface of the base (13) is provided with a support frame (7) at the rear end. The upper side of the outer surface of the support frame (7) is provided with a hydraulic telescopic rod (8). The telescopic end of the hydraulic telescopic rod (8) is equipped with a lifting plate (6). The lower surface of the lifting plate (6) is provided with a pressing mechanism that can be bent and adjusted.
2. The nano-insulation board bending tool according to claim 1, characterized in that: The number of strip-shaped thin steel plates (14) is not less than one, and the strip-shaped thin steel plates (14) are evenly distributed on the T-shaped steel plates (18).
3. The nano-insulation board bending tool according to claim 1, characterized in that: The number of T-shaped steel plate three (15) is two, and the two T-shaped steel plate three (15) are symmetrically arranged on the left and right sides of T-shaped steel plate four (18).
4. The nano-insulation board bending tool according to claim 1, characterized in that: The upper end face of the hydraulic telescopic rod four (16) is rotatably connected to the T-shaped steel plate three (15) via a hinge, and the lower end face of the hydraulic telescopic rod four (16) is rotatably connected to the upper surface of the base (13) via a hinge.
5. The nano-insulation board bending tool according to claim 1, characterized in that: The pressing mechanism includes a hydraulic telescopic rod 1 (5) and a hydraulic telescopic rod 3 (9) installed on the lower surface of the lifting plate (6). There are two hydraulic telescopic rods 3 (9). The hydraulic telescopic rod 1 (5) is located in the center of the lower surface of the lifting plate (6). The two hydraulic telescopic rods 3 (9) are symmetrically arranged on both sides of the hydraulic telescopic rod 1 (5). The telescopic end of the hydraulic telescopic rod 1 (5) is equipped with a T-shaped steel plate 1 (4). The telescopic end of the hydraulic telescopic rod 3 (9) is connected to a T-shaped steel plate 2 (10). The T-shaped steel plate 2 (10) and the T-shaped steel plate 1 (4) are connected together by a strip thin steel plate 2 (20). The outer surfaces of the strip thin steel plate 2 (20), the T-shaped steel plate 1 (4) and the T-shaped steel plate 2 (10) are connected together by a top rubber pressure plate (3).
6. The nano-insulation board bending tool according to claim 5, characterized in that: The number of strip-shaped thin steel plates (20) is not less than one, and the strip-shaped thin steel plates (20) are evenly distributed on the lower surface of the support frame (7).
7. The nano-insulation board bending tool according to claim 5, characterized in that: The lower surface of the top rubber pressure plate (3) and the upper surface of the bottom rubber support plate (12) are provided with at least one slot (11).
8. The nano-insulation board bending tool according to claim 5, characterized in that: The upper end face of the hydraulic telescopic rod three (9) is rotatably connected to the lower surface of the lifting plate (6) via a hinge, and the lower end face of the hydraulic telescopic rod three (9) is rotatably connected to the upper surface of the T-shaped steel plate two (10) via a hinge.