Energy-saving and environment-friendly grate cooler capable of recovering hot air
By introducing a piping system into the grate cooler, hot air is transferred to a waste heat boiler for recycling, solving the problem of low hot air recovery efficiency in traditional grate coolers and achieving energy-saving and environmentally friendly hot air recycling and equipment safety protection.
Patent Information
- Application Number
- CN202520107603.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Traditional grate coolers have low hot air recovery efficiency, which affects system ventilation and increases equipment maintenance costs, while also leading to a decrease in cement clinker output and quality.
Hot air is transmitted through pipelines to a waste heat boiler for recycling, equipped with sealing rings, filter plates, temperature control valves, and temperature alarms to ensure the safe transmission and effective utilization of hot air.
It enables the recycling of hot air, saves energy, extends the service life of waste heat boilers, protects equipment and personnel safety, and reduces energy consumption.
Smart Images

Figure CN223896593U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of cement production, and in particular to an energy-saving and environmentally friendly grate cooler capable of recovering hot air. Background Technology
[0002] Cement production is the process of processing raw materials such as limestone and clay through a series of processes to finally produce cement. The grate cooler is an important main equipment in the clinker calcination system of a cement plant. Its main function is to cool and transport cement clinker, and at the same time provide hot air for rotary kilns and decomposition furnaces. It is the main equipment for heat recovery in the calcination system. The grate cooler is often needed in the process of cooling and transporting cement clinker.
[0003] Currently, traditional grate coolers introduce hot air into the rotary kiln through the grate cooler body for secondary use. This results in low heat recovery efficiency and affects system ventilation, which not only increases equipment maintenance costs but also easily leads to a decrease in cement clinker output and quality. Utility Model Content
[0004] Therefore, one objective of this utility model is to propose an energy-saving and environmentally friendly grate cooler that can recover hot air. The hot air is transmitted to a waste heat boiler through pipelines, thereby recovering the hot air in the grate cooler. This not only allows for the recycling of hot air but also saves energy.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an energy-saving and environmentally friendly grate cooler capable of recovering hot air, comprising a grate cooler body, a pipe connected to one side of the grate cooler body, a sealing ring fitted on the outer side of the pipe, a filter plate fixed on the inner side of the pipe, a clamp fixed on the outer side of the pipe, a temperature control valve installed on the inner side of the clamp, a temperature alarm installed on the outer side of the pipe, a waste heat boiler connected to one end of the pipe, and a fixing frame installed below the pipe.
[0006] Preferably, the temperature control valve is fixedly connected to the pipeline by a clamp, and a sealing ring is fitted on the outer side of the grate cooler body.
[0007] Preferably, two sets of fixing frames are provided, and a pipe is fixed on the other side of the grate cooler.
[0008] Preferably, a temperature control valve and a waste heat boiler are fixedly connected to the two ends of the pipe, respectively, and the waste heat boiler is fixedly connected to the grate cooler body through the pipe.
[0009] Preferably, a temperature control valve and a grate cooler body are fixedly connected to the two ends of the pipe, respectively, and the pipe and the temperature control valve are fixed to the inside of the clamp.
[0010] Preferably, two sets of clamps are provided, and a temperature alarm is provided on the other side of the pipe.
[0011] Preferably, the pipeline is provided in two sets.
[0012] Compared with existing technologies, the beneficial effects of this utility model are as follows: This energy-saving and environmentally friendly grate cooler can recover hot air. The pipeline can transport the hot air in the grate cooler body to the waste heat boiler for recycling. The sealing ring can increase the sealing between the pipeline and the grate cooler body. The filter plate can effectively reduce impurities in the pipeline, protect the waste heat boiler, and thus extend its service life. The temperature control valve can detect the temperature of the pipeline. When the detected temperature is too high, the flow rate can be adjusted by adjusting the valve opening to ensure that the pipeline temperature is maintained at a normal level. When the pipeline temperature is very high, a temperature alarm will be triggered to remind the staff, thereby protecting the safety of equipment and personnel. Finally, the waste heat boiler can convert the waste heat in the grate cooler body into heat energy for equipment heating, thereby reducing energy consumption. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall appearance and structure of the present utility model;
[0014] Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model;
[0015] Figure 3 This is a top view of the overall structure of this utility model;
[0016] Figure 4 This is a schematic diagram of the overall front structure of this utility model.
[0017] In the diagram: 1. Grate cooler body; 2. Pipeline; 3. Sealing ring; 4. Filter plate; 5. Clamp; 6. Temperature control valve; 7. Temperature alarm; 8. Waste heat boiler; 9. Fixture. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-4This utility model provides a technical solution: an energy-saving and environmentally friendly grate cooler capable of recovering hot air, comprising a grate cooler body 1, a pipe 2 connected to one side of the grate cooler body 1, a sealing ring 3 fitted on the outer side of the pipe 2, a filter plate 4 fixed on the inner side of the pipe 2, a clamp 5 fixed on the outer side of the pipe 2, a temperature control valve 6 installed on the inner side of the clamp 5, a temperature alarm 7 installed on the outer side of the pipe 2, a waste heat boiler 8 connected to one end of the pipe 2, and a fixing frame 9 installed below the pipe 2. Through the arrangement of the grate cooler body 1, pipe 2, sealing ring 3, filter plate 4, clamp 5, temperature control valve 6, temperature alarm 7, waste heat boiler 8, and fixing frame 9, when the grate cooler body 1 needs to be used, the pipe 2 can first transport the hot air from the grate cooler body 1 to the waste heat boiler 8 for recovery and reuse. The sealing ring 3 can increase the sealing between the pipe 2 and the grate cooler body 1. This not only prevents hot air leakage in pipe 2 but also avoids energy waste. The filter plate 4 installed inside pipe 2 can effectively reduce impurities in pipe 2, protecting the waste heat boiler 8 and extending its service life. When the filter plate 4 needs to be removed for cleaning, the bolts on the clamp 5 can be loosened to remove the filter plate 4 from inside pipe 2 for cleaning. Then, the temperature control valve 6 can detect the temperature of pipe 2. When the detected temperature is too high, the flow rate can be adjusted by adjusting the valve opening to ensure that the temperature of pipe 2 is maintained at a normal level. When the temperature of pipe 2 is very high, the temperature alarm 7 will be triggered to remind the staff, thereby protecting the safety of equipment and personnel. Finally, the waste heat boiler 8 can convert the waste heat in the grate cooler body 1 into heat energy for equipment heating, thereby reducing energy consumption.
[0020] Furthermore, the temperature control valve 6 is fixedly connected to the pipe 2 by the clamp 5, and the outer side of the grate cooler body 1 is fitted with a sealing ring 3. Through the setting of the temperature control valve 6, the temperature of the pipe 2 can be detected. When the detected temperature is too high, the flow rate can be adjusted by adjusting the opening degree of the valve to ensure that the temperature of the pipe 2 is maintained at a normal temperature.
[0021] Furthermore, two sets of fixing frames 9 are provided. A pipe 2 is fixed on the other side of the grate cooler body 1. By setting the fixing frames 9, the position of the waste heat boiler 8 can be fixed, thereby providing support for the waste heat boiler 8.
[0022] Furthermore, a temperature control valve 6 and a waste heat boiler 8 are fixedly connected to the two ends of the pipe 2, respectively. The waste heat boiler 8 is fixedly connected to the grate cooler body 1 through the pipe 2. By setting up the waste heat boiler 8, the waste heat in the grate cooler body 1 can be converted into heat energy for equipment heating, thereby reducing energy consumption.
[0023] Furthermore, the temperature control valve 6 and the grate cooler body 1 are fixedly connected to the two ends of the pipe 2, respectively. The pipe 2 and the temperature control valve 6 are fixed inside the clamp 5. The clamp 5 ensures a tight seal at the connection of the pipe 2. , To prevent hot air leakage.
[0024] Furthermore, two sets of clamps 5 are installed, and a temperature alarm 7 is installed on the other side of the pipe 2. The temperature alarm 7 can remind the staff, thereby protecting the safety of the equipment and personnel.
[0025] Furthermore, two sets of pipes 2 are provided. Through the installation of pipes 2, the hot air in the grate cooler body 1 can be transported to the waste heat boiler 8 for recycling, thereby achieving the purpose of saving energy.
[0026] Working Principle: When the grate cooler body 1 needs to be used, the pipe 2 first transports the hot air from the grate cooler body 1 to the waste heat boiler 8 for recycling. The sealing ring 3 increases the seal between the pipe 2 and the grate cooler body 1, preventing hot air leakage and energy waste. The filter plate 4 installed inside the pipe 2 effectively reduces impurities, protecting the waste heat boiler 8 and extending its service life. When the filter plate 4 needs to be removed for cleaning, it can be... By loosening the bolts on clamp 5, the filter plate 4 inside pipe 2 can be removed for cleaning. Next, the temperature control valve 6 can detect the temperature of pipe 2. When the detected temperature is too high, the flow rate can be adjusted by adjusting the valve opening to ensure that the temperature of pipe 2 is maintained at a normal level. When the temperature of pipe 2 is very high, the temperature alarm 7 will be triggered to remind the staff, thereby protecting the safety of equipment and personnel. Finally, the waste heat boiler 8 can convert the waste heat in the grate cooler body 1 into heat energy for equipment heating, thereby reducing energy consumption.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An energy-saving and environmentally friendly grate cooler capable of recovering hot air, comprising a grate cooler body (1), characterized in that: A pipe (2) is connected to one side of the grate cooler body (1). A sealing ring (3) is fitted on the outside of the pipe (2). A filter plate (4) is fixed on the inside of the pipe (2). A clamp (5) is fixed on the outside of the pipe (2). A temperature control valve (6) is installed on the inside of the clamp (5). A temperature alarm (7) is installed on the outside of the pipe (2). A waste heat boiler (8) is connected to one end of the pipe (2). A fixing frame (9) is installed below the pipe (2).
2. The energy-saving and environmentally friendly grate cooler capable of recovering hot air according to claim 1, characterized in that: The temperature control valve (6) is fixedly connected to the pipe (2) by a clamp (5), and a sealing ring (3) is fitted on the outside of the grate cooler body (1).
3. The energy-saving and environmentally friendly grate cooler capable of recovering hot air according to claim 1, characterized in that: The fixed frame (9) is provided in two sets, and the other side of the grate cooler body (1) is fixed with a pipe (2).
4. The energy-saving and environmentally friendly grate cooler capable of recovering hot air according to claim 1, characterized in that: The temperature control valve (6) and the waste heat boiler (8) are fixedly connected to the two ends of the pipe (2), respectively. The waste heat boiler (8) is fixedly connected to the grate cooler body (1) through the pipe (2).
5. The energy-saving and environmentally friendly grate cooler capable of recovering hot air according to claim 1, characterized in that: The two ends of the pipe (2) are respectively fixedly connected to the temperature control valve (6) and the grate cooler body (1), and the pipe (2) and the temperature control valve (6) are fixed inside the clamp (5).
6. The energy-saving and environmentally friendly grate cooler capable of recovering hot air according to claim 1, characterized in that: Two sets of clamps (5) are provided, and a temperature alarm (7) is provided on the other side of the pipe (2).
7. The energy-saving and environmentally friendly grate cooler capable of recovering hot air according to claim 1, characterized in that: The pipe (2) is provided in two sets.