Heat absorption tower cylinder wall slip form construction detection system

By using a combined detection system of laser calibration components and positioning target plate components in slipform construction, the problem of difficult monitoring of deviation in slipform construction is solved, realizing real-time and accurate detection and correction of deviation in slipform construction, thus ensuring construction quality and efficiency.

CN223896829UActive Publication Date: 2026-02-10SEPCOIII ELECTRIC POWER CONSTR CO LTD
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Patent Information

Application Number
CN202520685012.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-02-10
Estimated Expiration
2035-04-11

AI Technical Summary

Technical Problem

The existing slipform construction process makes it difficult to achieve real-time and accurate monitoring during the lifting process, which leads to the tilting of the concrete cylinder and affects the construction quality.

Method used

A combined detection system employing laser calibration components and positioning target plate components enables real-time detection of sliding mode offset through a laser calibrator and fine-tuning structure. Offset calculation and correction are performed using scale lines and detection units (manual aiming scope or detection camera).

Benefits of technology

It enables real-time and precise detection of the slipform construction process, ensuring construction quality and efficiency, and can correct deviations in a timely manner, thereby improving the reliability and safety of construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat absorption tower cylinder wall slip form construction detection system, which belongs to the field of heat absorption tower construction detection and comprises at least two laser calibration components and at least two positioning target plate components. The at least two positioning target plate assemblies are arranged on the periphery of the heat absorption tower sliding frame at intervals in the circumferential direction, and a steel support is used as a cantilever structure. The arrangement positions of the at least two laser calibration assemblies correspond to the positions of the at least two positioning target plate assemblies, and the irradiation direction of the laser calibration assemblies vertically faces the positioning target plate assemblies. The heat absorption tower cylinder wall slip form construction detection system can realize real-time and accurate detection and effective deviation correction of the heat absorption tower cylinder wall slip form construction process, ensures the construction quality and efficiency, and has wide application prospects.
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Description

Technical Field

[0001] This utility model relates to a construction inspection system for heat absorption towers, specifically a slipform construction inspection system for heat absorption tower walls. Background Technology

[0002] In power plant construction, the heat absorption tower is a crucial landmark structure, and its construction quality is of paramount importance. Traditional formwork construction methods for large concrete cylinder walls suffer from problems such as complex construction procedures, low efficiency, and the need for a large amount of manpower. To improve construction efficiency, slipform construction technology has gradually been adopted, which not only increases the speed of concrete construction but also greatly saves labor.

[0003] However, a significant challenge in slipform construction is that the lifting device may twist during operation or tilt due to uneven lifting force, leading to tilting of the concrete cylinder. This seriously affects the construction quality. Currently, existing construction methods cannot monitor the slipform lifting process in real time and accurately, and cannot detect and correct the deviation problem in a timely manner. To solve the above-mentioned problems, a slipform construction detection system for heat absorption tower cylinder walls is proposed. Utility Model Content

[0004] In view of one or more of the above-mentioned defects or improvement needs of the existing technology, this utility model provides a slipform construction and inspection system for heat absorption tower walls, which has the advantages of high construction quality and high efficiency.

[0005] To achieve the above objectives, this utility model provides a slipform construction inspection system for heat absorption tower walls, comprising at least two laser calibration components and at least two positioning target plate components;

[0006] At least two of the positioning target plate assemblies are arranged circumferentially at intervals on the outer peripheral surface of the heat absorption tower tube slide and are cantilevered by steel supports.

[0007] The positions of at least two of the laser calibration components correspond to the positions of at least two of the positioning target plate components, and the irradiation direction of the laser calibration components is perpendicular to the positioning target plate components.

[0008] The illumination beams of two adjacent laser calibration components are arranged in parallel on the top view to form a four-directional symmetrical parallel detection system, thereby enabling the detection of the offset of the heat absorption tower in any direction.

[0009] Furthermore, the positioning target plate assembly includes a plate body, and scale lines are formed on the plate body. The irradiation direction of the laser calibration assembly is set perpendicularly to the center point of the scale lines.

[0010] Furthermore, the plate is made of hard stainless steel.

[0011] Furthermore, the laser calibration component includes a laser calibrator and a fine-tuning structure;

[0012] The laser calibrator is mounted on the fine-tuning structure and can adjust its irradiation direction as the fine-tuning structure moves, facilitating the initial positioning and adjustment of the laser point and the center of the target plate.

[0013] Furthermore, the fine-tuning structure includes a pitch angle fine-tuning unit and an XY linear motion unit. The pitch angle fine-tuning unit is disposed on the XY linear motion unit, and the laser calibrator is disposed on the pitch angle fine-tuning unit to realize the adjustment of the laser calibrator in the X, Y and Z axis directions.

[0014] Furthermore, the four positioning target plate assemblies are arranged circumferentially at intervals on the outer peripheral surface of the heat absorption tower slide; and the positions of the four laser calibration components correspond to the positions of the four positioning target plate assemblies.

[0015] Furthermore, the four positioning target plate assemblies are respectively positioned in front of, behind, and on the left and right sides of the heat absorption tower.

[0016] Furthermore, it also includes a detection unit, which is a manual aiming scope, and the aiming scope is oriented towards the positioning target plate assembly;

[0017] or

[0018] The detection unit is a detection camera, which shoots toward the positioning target assembly and is used to monitor the position of the light spot emitted by the laser calibrator on the positioning target assembly.

[0019] In summary, the beneficial effects of the above-described technical solutions conceived by this utility model compared with the prior art include:

[0020] The present invention relates to a slipform construction inspection system for heat absorption tower walls, which enables real-time and accurate detection and effective correction of the slipform construction process of heat absorption tower walls, ensuring construction quality and efficiency, and has broad application prospects. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall layout of this utility model;

[0022] Figure 2 This is a schematic diagram of the laser calibration component structure of this utility model.

[0023] Figure 3 This is a schematic diagram of the positioning target plate assembly of this utility model.

[0024] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1. Laser calibration assembly; 11. Laser calibrator; 12. Fine-tuning structure; 121. Pitch angle fine-tuning unit; 122. XY linear motion unit; 2. Positioning target plate assembly; 21. Plate body; 22. Scale line; 3. Detection unit. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-3 This utility model provides a sliding formwork construction inspection system for the wall of a heat absorption tower. First, at least two laser calibration components 1 and at least two positioning target plate components 2 are prepared.

[0027] During assembly, at least two positioning target plate assemblies 2 are arranged circumferentially on the outer periphery of the heat absorption tower tube slide;

[0028] At the same time, the positions of the two laser calibration components 1 are adjusted to correspond to the positions of at least two positioning target components 2, so that the irradiation direction of the laser calibration components 1 is perpendicular to the positioning target components 2. When the laser point is adjusted to the center point of the positioning target components 2, the laser calibration components 1 are fixed and locked.

[0029] The irradiation beams of two adjacent laser calibration components 1 are arranged in parallel on the top view to form a four-directional symmetrical parallel detection system, thereby realizing the detection of the offset of the heat absorption tower in any direction.

[0030] For details, please refer to Figure 3 The positioning target plate assembly 2 includes a plate body 21, and scale lines 22 are formed on the plate body 21. The irradiation direction of the laser calibration assembly 1 is set perpendicularly to the center point of the scale lines 22. It can accurately determine the offset direction and offset amount of the sliding mode device during the lifting process by the offset of the position of the light spot projected on the target plate 21 by the laser calibration assembly 1, and provide accurate data support for timely correction measures.

[0031] For details, please refer to Figure 3 The plate body 21 is made of hard stainless steel, and the scale lines 22 on its surface are engraved by a high-precision machine tool. It has high precision and durability, and can keep the scale lines 22 clearly visible in the outdoor working environment for a long time, ensuring the accuracy and reliability of the test.

[0032] For details, please refer to Figure 2 Each laser calibration component 1 consists of a laser calibrator 11 and a fine-tuning structure 12. During assembly, the laser calibrator 11 is first installed on the fine-tuning structure 12 to ensure that the installation is firm and will not shake during the adjustment process. The laser calibrator 11 can be adjusted with the movement of the fine-tuning structure 12 to adjust its irradiation direction, which facilitates the initial positioning and adjustment of the laser point and the center of the target plate.

[0033] For details, please refer to Figure 2 The fine-tuning structure 12 includes a pitch angle fine-tuning unit 121 and an XY linear motion unit 122. The laser calibrator 11 is specifically installed on the pitch angle fine-tuning unit 121 on the fine-tuning structure 12, and the pitch angle fine-tuning unit 121 is installed on the XY linear motion unit 122. After the connection of each component is completed, debugging is carried out to ensure that the laser calibrator 11 can be flexibly adjusted in the X, Y and Z axis directions through the fine-tuning structure 12.

[0034] For details, please refer to Figure 1 Four positioning target plate assemblies 2 are arranged circumferentially on the outer circumferential surface of the heat absorption tower slide; and the positions of the four laser calibration components 1 correspond to the positions of the four positioning target plate assemblies 2.

[0035] For details, please refer to Figure 1 The four positioning target plate assemblies 2 are respectively set in front of, behind and on the left and right sides of the heat absorption tower.

[0036] In this embodiment, by increasing the number of positioning target plate components 2 and the corresponding number of laser calibration components 1 to four and setting them in the positions of front, rear and left and right sides, the detection range of the heat absorption tower can be improved and the comprehensiveness of the detection can be enhanced.

[0037] For details, please refer to Figure 2 It also includes a detection unit 3, which is a manual aiming scope, with the aiming scope facing the positioning target plate assembly 2;

[0038] or

[0039] The detection unit 3 is a detection camera, which is directed toward the positioning target assembly 2 and is used to monitor the position of the light spot emitted by the laser calibrator 11 on the positioning target assembly 2.

[0040] In this embodiment, when assembling the system, the detection unit 3 can be selected according to actual needs to achieve diverse assembly requirements. If a manual aiming scope is selected, it is necessary to ensure that the aiming scope has a clear field of view and meets the accuracy requirements. If a detection camera is selected, it is necessary to equip it with a suitable lens to ensure that the shooting direction can be accurately oriented towards the positioning target plate assembly 2, and that the camera's resolution and shooting frame rate can meet the detection requirements.

[0041] Working principle

[0042] During the slipform construction of the heat absorption tower, this detection system is used regularly for testing. The laser calibrator 11 continuously emits a laser beam to irradiate the positioning target plate assembly 2, and the position of the laser spot on the scale line 22 of the positioning target plate is observed through the detection unit 3.

[0043] If the light spot deviates from the center point of scale line 22, it indicates that the heat absorption tower has shifted in the corresponding direction. Based on the distance and direction of the light spot deviation, combined with the scale value of scale line 22, the tower's offset can be calculated. For example, if the light spot deviates from the center point by one scale mark in the horizontal direction, with each scale mark representing one millimeter, it can be determined that the tower has shifted by one millimeter in the horizontal direction. Based on the detected offset, the construction personnel promptly adjust the parameters of the slipform construction, such as adjusting the tension in the opposite direction of the template offset and adjusting the lifting speed of the slipform in different positions, to correct the tower's offset and ensure construction quality.

[0044] Meanwhile, the time and offset of each test are recorded for subsequent construction analysis and quality assessment. Throughout the construction process, the tower offset is continuously monitored to ensure construction safety and that the tower's verticality meets design requirements.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A slipform construction and inspection system for heat absorption tower walls, characterized in that, It includes at least two laser calibration components (1) and at least two positioning target plate components (2); At least two of the positioning target plate assemblies (2) are arranged circumferentially on the outer periphery of the heat absorption tower tube slide and are cantilevered by steel supports; The positions of at least two of the laser calibration components (1) correspond to the positions of at least two of the positioning target plate components (2), and the irradiation direction of the laser calibration component (1) is set perpendicularly toward the positioning target plate component (2); The illumination beams of two adjacent laser calibration components are arranged in parallel on the top view to form a four-directional symmetrical parallel detection system, thereby enabling the detection of the offset of the heat absorption tower in any direction.

2. The heat absorption tower wall slipform construction inspection system according to claim 1, characterized in that, The positioning target plate assembly (2) includes a plate body (21) and scale lines (22) are formed on the plate body (21). The irradiation direction of the laser calibration assembly (1) is set perpendicularly to the center point of the scale lines (22).

3. The heat absorption tower wall slipform construction inspection system according to claim 2, characterized in that, The plate (21) is made of hard stainless steel.

4. The heat absorption tower wall slipform construction inspection system according to claim 1, characterized in that, The laser calibration component (1) includes a laser calibrator (11) and a fine-tuning structure (12). The laser calibrator (11) is mounted on the fine-tuning structure (12) and can adjust its irradiation direction as the fine-tuning structure (12) moves, which facilitates the initial positioning and adjustment of the laser point and the center of the target plate.

5. The heat absorption tower wall slipform construction inspection system according to claim 4, characterized in that, The fine-tuning structure (12) includes a pitch angle fine-tuning unit (121) and an XY linear motion unit (122). The pitch angle fine-tuning unit (121) is mounted on the XY linear motion unit (122), and the laser calibrator (11) is mounted on the pitch angle fine-tuning unit (121) to achieve adjustment of the laser calibrator (11) in the X, Y and Z axis directions.

6. The heat absorption tower wall slipform construction inspection system according to claim 1, characterized in that, The four positioning target plate assemblies (2) are arranged circumferentially on the outer periphery of the heat absorption tower slide and are cantilevered by steel brackets; while the positions of the four laser calibration components (1) correspond to the positions of the four positioning target plate assemblies (2).

7. The heat absorption tower wall slipform construction inspection system according to claim 6, characterized in that, The four positioning target plate assemblies (2) are respectively set in front of, behind and on the left and right sides of the heat absorption tower.

8. The heat absorption tower wall slipform construction inspection system according to claim 4, characterized in that, It also includes a detection unit (3), which is a manual aiming scope, and the aiming scope is directed toward the positioning target plate assembly (2). or The detection unit (3) is a detection camera, which shoots towards the positioning target assembly (2) and is used to monitor the position of the light spot emitted by the laser calibrator (11) on the positioning target assembly (2).