IBC ton barrel hydraulic performance test device

Abstract

The utility model relates to the technical field of IBC ton buckets, and discloses an IBC ton bucket hydraulic performance test device which comprises a detection box, the lower end of the detection box is fixedly connected with a first base, the front end of the detection box is movably connected with a front cover plate in a sleeved mode, and the lower end of the front cover plate is provided with a second base matched with the first base. The upper end of the interior of the detection box is movably sleeved with an upper pressing plate, a lead screw is installed in the side face of the upper pressing plate, and the inner side of the upper pressing plate is movably sleeved with a transverse rod. According to the IBC ton barrel hydraulic performance testing device, the position of an IBC ton barrel is adjusted through the second base, a front cover plate is pushed, the front cover plate drives the IBC ton barrel to move into the detection box, then the convenience of placing and taking the IBC ton barrel is improved, meanwhile, the IBC ton barrel is placed in the detection box, the detection box can conduct protection treatment on the IBC ton barrel during detection, and the IBC ton barrel is prevented from being damaged. And the IBC ton barrel is prevented from being damaged in hydraulic detection, so that the IBC ton barrel is prevented from being exploded, and the use safety of the IBC ton barrel is improved.

Description

Technical Field

[0001] This utility model relates to the field of IBC (Impacted Toilet) technology, specifically to an IBC hydraulic performance testing device. Background Technology

[0002] IBC (Integrated Bulk Container) refers to IBC medium-sized bulk containers. They are essential tools for modern warehousing and transportation of liquid products. The container consists of an inner container and a metal frame. The inner container is made of high-molecular-weight, high-density polyethylene through blow molding, which offers high strength, corrosion resistance, and good hygiene. Therefore, it needs to be tested before leaving the factory.

[0003] Existing testing fixtures for the hydraulic performance of IBC containers involve injecting liquid into the IBC container and observing whether it is damaged after being filled with different liquid contents. However, if the IBC container is of poor quality, the liquid will exert pressure on it after being injected, which can cause the IBC container to shatter. This will result in liquid and debris spreading everywhere. If workers are standing nearby, the fragments and liquid may impact them, creating a safety hazard. Therefore, we propose a hydraulic performance testing device for IBC containers. Utility Model Content

[0004] To address the shortcomings of existing IBC (Iron Chamber) ton container hydraulic performance testing devices, this invention provides an IBC ton container hydraulic performance testing device. This device features a front cover that, after placing the IBC ton container, moves the second base into the testing chamber via the front cover. This improves the ease of placing the IBC ton container. Simultaneously, the testing chamber and the front cover provide external protection for the IBC ton container, enhancing its stability during positioning. This invention solves the problems mentioned in the background section.

[0005] This utility model provides the following technical solution: an IBC (Isolated Toilet Chamber) hydraulic performance testing device, comprising a testing box, a first base fixedly connected to the lower end of the testing box, a front cover plate movably sleeved on the front end of the testing box, a second base adapted to the first base installed at the lower end of the front cover plate, an upper pressure plate movably sleeved on the upper end of the inside of the testing box, a lead screw installed inside the side of the upper pressure plate, a crossbar movably sleeved on the inner side of the upper pressure plate, a sliding sleeve movably sleeved inside the crossbar, a limit sleeve fixedly connected to the middle of the upper end of the sliding sleeve, and a hydraulic testing head movably sleeved inside the limit sleeve.

[0006] Preferably, the lower end of the testing box is placed on the ground via a support frame, and the lower part of the second base is equipped with casters for controlling the movement of the equipment, and the support frame and the casters are at the same height.

[0007] Preferably, a positioning sleeve and a mounting buckle are installed on the side of the connection between the detection box and the front cover plate. The front end of the mounting buckle is tapered, and the mounting buckle is movably sleeved inside the positioning sleeve.

[0008] Preferably, the first base and the second base are kept on the same horizontal plane, and the first base and the second base are staggered relative to each other.

[0009] Preferably, a pulley is fixed to the lower end of the lead screw, a motor is fixedly installed on the detection box, and a pulley is fixed on the output shaft of the motor. The two pulleys are connected together by a belt for transmission, and the lead screw is installed on the side of the detection box.

[0010] Preferably, the sliding sleeve has a circular hole inside, the hydraulic detection head is movably sleeved inside the limiting sleeve, the hydraulic detection head has a conical groove inside, a hydraulic device is installed on the outside of the hydraulic detection head, and threaded rods are movably installed inside both sides of the hydraulic detection head, with the lower end of the threaded rods threaded inside the sliding sleeve.

[0011] Preferably, a placement space is formed between the testing box and the front cover, and the IBC ton to be tested is placed inside the space.

[0012] Compared with existing IBC tonne container hydraulic performance testing devices, this utility model has the following advantages:

[0013] 1. This IBC ton hydraulic performance testing device adjusts the position of the IBC ton via a second base, pushes the front cover, and moves the IBC ton into the testing box. This improves the convenience of placing and retrieving the IBC ton. At the same time, the testing box can protect the IBC ton during testing, preventing damage to the IBC ton during hydraulic testing and thus preventing it from exploding, thereby improving its safety during use.

[0014] 2. This IBC ton hydraulic performance testing device can adjust the position of the crossbar inside the upper pressure plate and simultaneously adjust the position of the sliding sleeve outside the crossbar. This means that, depending on the position of the IBC ton's inlet, the hydraulic testing head can be driven to inject liquid into the IBC ton, thus improving the stability of the IBC ton's hydraulic performance test positioning. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0016] Figure 2 This is a schematic diagram of the main body structure of this utility model from a bottom view;

[0017] Figure 3This is a schematic diagram of the structure of the present invention in its disassembled state;

[0018] Figure 4 This is a schematic cross-sectional view of the main body of this utility model;

[0019] Figure 5 This is an enlarged structural diagram of point A in this utility model;

[0020] Figure 6 This is an enlarged structural diagram of section B of the present invention.

[0021] In the diagram: 1. Testing box; 2. First base; 3. Front cover plate; 4. Second base; 5. Support frame; 6. Casters; 7. Upper pressure plate; 8. Lead screw; 9. Belt; 10. Motor; 11. Positioning sleeve; 12. Mounting buckle; 13. Crossbar; 14. Sliding sleeve; 15. Limiting sleeve; 16. Hydraulic testing head; 17. Threaded rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 An IBC (Integrated Circuit Toilet) hydraulic performance testing device includes a testing chamber 1. A first base 2 is fixedly connected to the lower end of the testing chamber 1. The first base 2 and a second base 4 are interlocked, allowing the IBC to move into the testing chamber 1. A front cover plate 3 is movably sleeved on the front end of the testing chamber 1. A second base 4, compatible with the first base 2, is installed at the lower end of the front cover plate 3. An upper pressure plate 7 is movably sleeved on the upper end of the testing chamber 1. When the upper pressure plate 7 moves downwards, it restricts the position of the IBC inside the testing chamber 1. The upper pressure plate 7 has a lead screw 8 installed inside its side. A crossbar 13 is movably sleeved on the inner side of the upper pressure plate 7. A sliding sleeve 14 is movably sleeved inside the crossbar 13. By adjusting the position of the sliding sleeve 14 inside the crossbar 13, the sliding sleeve 14 drives the hydraulic detection head 16 to be mutually sleeved and limited with the IBC ton. A limit sleeve 15 is fixedly connected to the middle of the upper end of the sliding sleeve 14. The hydraulic detection head 16 is movably sleeved inside the limit sleeve 15. The hydraulic detection head 16 injects liquid into the inside of the IBC ton, which can detect the hydraulic performance inside the IBC ton.

[0024] Please see Figure 2The lower end of the testing box 1 is placed on the ground via a support frame 5. The lower part of the second base 4 is equipped with casters 6 for controlling the movement of the equipment. The support frame 5 and the casters 6 are at the same height. The support frame 5 is installed on the lower part of the testing box 1, and the support frame 5 moves the testing box 1 to the ground. At the same time, the lower part of the front cover plate 3 is equipped with casters 6, which can move the overall position of the front cover plate 3 back and forth. Then, when moving the IBC container, the IBC container is placed on the upper part of the second base 4, pushing the front cover plate 3. The front cover plate 3 moves the IBC container into the interior of the testing box 1, thereby improving the convenience of position adjustment and placement when testing the IBC container.

[0025] Please see Figure 6 A positioning sleeve 11 and a mounting buckle 12 are installed on the side of the connection between the test box 1 and the front cover plate 3. The front end of the mounting buckle 12 is tapered and is movably sleeved inside the positioning sleeve 11. By installing the positioning sleeve 11 and the mounting buckle 12 on the side of the connection between the test box 1 and the front cover plate 3, and after the front cover plate 3 moves the IBC container into the interior of the test box 1, the mounting buckle 12 and the positioning sleeve 11 overlap. The mounting buckle 12 is locked and limited under the action of gravity compression, that is, the front cover plate 3 can be fixed at the front end of the test box 1.

[0026] Please see Figure 4 The first base 2 and the second base 4 are kept on the same horizontal plane and are staggered with each other. The IBC ton is placed on the upper part of the second base 4. When the front cover plate 3 pushes the second base 4 to move forward, the second base 4 overlaps with the first base 2. At the same time, the first base 2 and the second base 4 fit together to limit the IBC ton, ensuring that the IBC ton is fixed between the detection box 1 and the front cover plate 3, and ensuring that the IBC ton is stable when positioned.

[0027] Please see Figure 1 A pulley is fixed to the lower end of the lead screw 8. A motor 10 is fixedly installed on the test box 1, and a pulley is fixed on the output shaft of the motor 10. The two pulleys are connected together by a belt 9. The lead screw 8 is installed on the side of the test box 1. When the motor 10 is started, the motor 10 drives the belt 9 to rotate, and the belt 9 drives the lead screw 8 to rotate synchronously. That is, the lead screw 8 and the crossbar 13 perform threaded movement, that is, the height of the crossbar 13 is adjusted. At the same time, the crossbar 13 presses the upper part of the IBC ton to ensure that the IBC ton is tightly pressed together. This prevents the IBC ton from breaking and causing injury to the user when it is damaged during subsequent hydraulic testing.

[0028] Please see Figure 6The sliding sleeve 14 has a circular hole inside. The hydraulic detection head 16 is movably sleeved inside the limiting sleeve 15. The hydraulic detection head 16 has a conical groove inside. A hydraulic device is installed on the outside of the hydraulic detection head 16. Threaded rods 17 are movably installed inside both sides of the hydraulic detection head 16. The lower end of the threaded rod 17 is threaded inside the sliding sleeve 14. By adjusting the position of the crossbar 13 inside the upper pressure plate 7 and simultaneously adjusting the position of the sliding sleeve 14 outside the crossbar 13, the hydraulic detection head 16 can be moved to the upper part of the inlet according to the different positions of the IBC ton container inlet. At the same time, when the hydraulic detection head 16 moves downward, it coincides with the inlet, improving the accuracy of detection positioning. Simultaneously, by using the hydraulic device to inject liquid into the IBC ton container, the hydraulic performance of the IBC ton container can be tested.

[0029] Please see Figure 1 A placement space is formed between the test box 1 and the front cover plate 3. The IBC container to be tested is placed inside the placement space. The placement space between the test box 1 and the front cover plate 3, along with the IBC container being placed inside the placement space, improves the stability of the IBC container during placement.

[0030] Working principle: During use, the IBC container is placed on the upper part of the second base 4, and the front cover plate 3 is pushed to move forward. That is, the front cover plate 3 moves the IBC container into the interior of the testing box 1. At the same time, the positioning sleeve 11 and the mounting buckle 12 overlap, that is, the position between the testing box 1 and the front cover plate 3 can be positioned, improving the stability of the IBC container during positioning. The upper pressure plate 7 is controlled to move downward, and the upper pressure plate 7 limits the position of the IBC container. At the same time, the position of the hydraulic testing head 16 is adjusted, and the hydraulic testing head 16 is connected to the inlet of the IBC container. The threaded rod 17 is rotated, that is, the hydraulic testing head 16 overlaps with the inlet of the IBC container. At the same time, liquid is injected into the interior of the IBC container using the hydraulic testing head 16, which can test the hydraulic performance of the IBC container. And when the IBC container is damaged during testing, it is prevented from exploding and causing injury to the user.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hydraulic performance testing device for IBC (Iron Chamber) containers, comprising a testing chamber (1), characterized in that: The lower end of the test box (1) is fixedly connected to a first base (2), the front end of the test box (1) is movably sleeved with a front cover plate (3), the lower end of the front cover plate (3) is fitted with a second base (4) that is compatible with the first base (2), the upper end of the inside of the test box (1) is movably sleeved with an upper pressure plate (7), the inside of the side of the upper pressure plate (7) is fitted with a lead screw (8), the inside of the upper pressure plate (7) is movably sleeved with a crossbar (13), the inside of the crossbar (13) is movably sleeved with a sliding sleeve (14), the middle of the upper end of the sliding sleeve (14) is fixedly connected with a limit sleeve (15), and the inside of the limit sleeve (15) is movably sleeved with a hydraulic test head (16).

2. The hydraulic performance testing device for an IBC (Iron Chamber) ton container according to claim 1, characterized in that: The lower end of the testing box (1) is placed on the ground by a support frame (5), and the lower part of the second base (4) is equipped with a universal wheel (6) for controlling the movement of the equipment. The support frame (5) and the universal wheel (6) are at the same height.

3. The hydraulic performance testing device for an IBC (Iron Chamber) ton container according to claim 1, characterized in that: A positioning sleeve (11) and a mounting buckle (12) are installed on the side of the connection between the detection box (1) and the front cover plate (3). The front end of the mounting buckle (12) is tapered, and the mounting buckle (12) is movably sleeved inside the positioning sleeve (11).

4. The hydraulic performance testing device for an IBC (Iron Chamber) ton container according to claim 1, characterized in that: The first base (2) and the second base (4) are kept on the same horizontal plane, and the first base (2) and the second base (4) are staggered relative to each other.

5. The hydraulic performance testing device for an IBC (Iron Chamber) ton container according to claim 1, characterized in that: A pulley is fixed to the lower end of the lead screw (8), a motor (10) is fixedly installed on the detection box (1), and a pulley is fixed on the output shaft of the motor (10). The two pulleys are connected together by a belt (9). The lead screw (8) is installed on the side of the detection box (1).

6. The hydraulic performance testing device for an IBC (Iron Chamber) ton container according to claim 1, characterized in that: The sliding sleeve (14) has a circular hole inside. The hydraulic detection head (16) is movably sleeved inside the limiting sleeve (15). The hydraulic detection head (16) has a conical groove inside. A hydraulic device is installed on the outside of the hydraulic detection head (16). Threaded rods (17) are movably installed inside both sides of the hydraulic detection head (16). The lower end of the threaded rod (17) is threaded inside the sliding sleeve (14).

7. The hydraulic performance testing device for an IBC (Iron Chamber) ton container according to claim 1, characterized in that: A placement space is formed between the testing box (1) and the front cover plate (3), and the IBC ton to be tested is placed inside the space.

Images