Automatic identification device for frame processing omission

Abstract

The utility model relates to the technical field of frame processing omission, and discloses a frame processing omission automatic identification device which comprises a base, the top of the base is fixedly connected with two side plates, a shell is fixedly connected between the two side plates, the top of the shell is provided with a cover, and the top of the cover is fixedly connected with a second motor. The output end of the second motor penetrates through the cover and is fixedly connected with a gear, one side of the outer ring of the gear is in meshed connection with a rack, the bottom of the rack is fixedly connected with a connecting plate, and the bottom of the connecting plate is fixedly connected with a partition plate. According to the utility model, through the rack, the gear, the limiting plate and the distance sensor, the second motor is started to work, the gear is driven to rotate, then the rack is driven to move, the distance sensor is driven to move left and right, the second cylinder is started to work, the position of the other distance sensor is pushed to adjust, and missed processing detection is carried out.

Description

Technical Field

[0001] This utility model relates to the field of edge defect processing technology, specifically an automatic identification device for edge defect processing. Background Technology

[0002] In the process of solar panel frame manufacturing, automatic identification devices are widely used to detect omissions in the solar panel frame. The solar panel frame usually refers to the edge frame around the solar photovoltaic panel, which is usually made of aluminum alloy. Automatic identification devices are also used in the process of solar panel frame manufacturing.

[0003] During the polishing process of existing solar panel frames, there are often omissions in the processing. Visual inspection is used to identify these omissions.

[0004] However, existing automatic identification devices rely on visual inspection for confirmation, which is prone to oversights and has low work efficiency. To address these issues, an automatic identification device for missing parts in edge processing is proposed. Utility Model Content

[0005] The purpose of this invention is to provide an automatic identification device for missing edge processing, which solves the problem that visual inspection in the prior art is prone to omissions and has low work efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic identification device for missing edge processing, comprising a base, two side plates fixedly connected to the top of the base, a housing fixedly connected between the two side plates, a cover on the top of the housing, a second motor fixedly connected to the top of the cover, a gear fixedly connected to the output end of the second motor through the cover, a rack meshing with one side of the outer ring of the gear, a connecting plate fixedly connected to the bottom of the rack, a partition fixedly connected to the bottom of the connecting plate, a first cylinder fixedly connected to the left side of the bottom of the partition, a camera disposed on the right side of the bottom of the partition, a limit plate fixedly connected to the output end of the first cylinder, a distance sensor fixedly connected to the rear side of the bottom of the limit plate, a distance sensor slidably connected to the front side of the bottom of the limit plate, an alarm disposed on one side of the right side plate, and a flipping assembly disposed on one side of the left side plate.

[0007] By adopting the above technical solution, the second motor is started to work, which drives the gear to rotate, then drives the rack to move, and drives the distance sensor to move left and right. At the same time, the second cylinder is started to work, pushing the position of another distance sensor to adjust, and performing missing processing detection.

[0008] As a further description of the above technical solution: the flipping assembly includes a fixed plate, which is fixedly connected to a side plate. A first motor is fixedly connected to the top of the fixed plate. The output end of the first motor passes through the side plate and is fixedly connected to a first transmission rod. One end of the first transmission rod is fixedly connected to an outer frame. Two third cylinders are fixedly connected to the inner wall of the outer frame. Clamping plates are fixedly connected to the output ends of the two third cylinders. Anti-slip pads are provided on one side of the two clamping plates. A hydraulic cylinder is fixedly connected to the top of the base. A support plate is fixedly connected to the output end of the hydraulic cylinder.

[0009] By adopting the above technical solution, the flipping component can drive the outer frame to rotate, and then perform double-sided inspection.

[0010] As a further description of the above technical solution: the bottom of the gear is rotatably connected to a housing.

[0011] By adopting the above technical solution, the gear is limited to rotate within the housing.

[0012] As a further description of the above technical solution: a guide rail is fixedly connected to the bottom of the inner wall of the outer shell, and the guide rail is slidably connected to the rack.

[0013] By adopting the above technical solution, the rack moves at the upper limit on the guide rail.

[0014] As a further description of the above technical solution: a second transmission rod is fixedly connected to one side of the outer wall of the outer frame, and a side plate is rotatably connected to the right end of the second transmission rod.

[0015] By adopting the above technical solution, when the outer frame rotates, it can drive the second transmission rod to rotate on the side plate.

[0016] As a further description of the above technical solution: a limiting groove is provided at the bottom of the inner wall of the outer shell, and the limiting groove is slidably connected to the connecting plate.

[0017] By adopting the above technical solution, the connecting block moves within the limiting groove.

[0018] As a further description of the above technical solution: a groove is provided at the bottom of the limiting plate, a second cylinder is fixedly connected to one side of the inner wall of the groove, a slider is fixedly connected to the output end of the second cylinder, and a distance sensor is fixedly connected to the bottom of the slider.

[0019] By adopting the above technical solution, when the second cylinder is working, it can push the slider to move.

[0020] As a further description of the above technical solution: a control panel is provided on one side of the left side panel, and a signal receiver is provided at the bottom of the control panel.

[0021] By adopting the above technical solution, the control panel can control the alarm to sound an alarm.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] 1. This utility model provides an automatic identification device for missing edge processing. Through a rack, gear, limit plate, and distance sensor, a second motor is started to work, which drives the gear to rotate, and then drives the rack to move, which in turn moves the distance sensor left and right. At the same time, a second cylinder is started to work, which pushes another distance sensor to adjust its position for missing processing detection. When the distance sensor detects a change in distance, an alarm is triggered. At the same time, a camera performs real-time detection to reduce the occurrence of omissions and improve work efficiency.

[0024] 2. This utility model provides an automatic identification device for missing parts in frame processing. It consists of a first motor, an outer frame, a third cylinder, a clamping plate, and a support plate. The hydraulic cylinder is activated to push the support plate upwards, assisting the frame into the outer frame. Then, the rear side of the frame needs to be aligned with the outer frame. The third cylinder is then activated, pushing the clamping plate to move and hold the frame for inspection from above. The support plate moves downwards. After inspection is complete, the first motor is activated, causing the outer frame to rotate, allowing the frame to be flipped over for inspection on the other side. This improves inspection efficiency and ensures product quality. Attached Figure Description

[0025] Figure 1 This is a front view of the overall structure of this utility model;

[0026] Figure 2 This is a perspective view of the overall structure of this utility model;

[0027] Figure 3 This is an exploded view of the outer shell structure of this utility model;

[0028] Figure 4 This is a schematic diagram of the limiting plate structure of this utility model.

[0029] In the diagram: 1. Base; 2. Side plate; 3. Outer shell; 4. Cover; 5. Second motor; 6. Alarm; 7. Control panel; 8. Signal receiver; 9. First motor; 10. Fixing plate; 11. Hydraulic cylinder; 12. Support plate; 13. Outer frame; 14. Guide rail; 15. Rack; 16. Gear; 17. Limiting groove; 18. First transmission rod; 19. Second transmission rod; 20. Third cylinder; 21. Clamping plate; 22. Anti-slip pad; 23. Connecting plate; 24. Partition plate; 25. First cylinder; 26. Camera; 27. Limiting plate; 28. Groove; 29. ​​Second cylinder; 30. Distance sensor; 31. Slider. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0032] Combination Figure 1 This utility model discloses an automatic identification device for missing parts in frame processing, comprising a base 1, two side plates 2 fixedly connected to the top of the base 1, a housing 3 fixedly connected between the two side plates 2, a cover 4 provided on the top of the housing 3, the side plates 2 supporting and fixing the housing 3, a gear 16 rotatably connected to the bottom of the housing 3, a guide rail 14 fixedly connected to the bottom of the inner wall of the housing 3, the guide rail 14 can limit the movement of the rack 15 to prevent displacement, the guide rail 14 and the rack 15 are slidably connected, a second transmission rod 19 fixedly connected to one side of the outer wall of the outer frame 13, the right end of the second transmission rod 19 rotatably connected to the side plate 2, a limit groove 17 is opened at the bottom of the inner wall of the housing 3, when the rack 15 moves, it can drive the connecting plate 23 to move within the limit groove 17, the limit groove 17 and the connecting plate 23 are slidably connected, a control panel 7 is provided on one side of the left side plate 2, the control panel can control the alarm 6 to sound an alarm to remind the staff, and a signal receiver 8 is provided at the bottom of the control panel 7.

[0033] Combination Figure 3 and Figure 4A second motor 5 is fixedly connected to the top of the cover 4. The output end of the second motor 5 passes through the cover 4 and is fixedly connected to a gear 16. When the second motor 5 works, it can drive the gear 16 to rotate, which in turn moves the rack 15, thereby moving the distance sensor 30 to detect different locations. The outer ring of the gear 16 is meshed with the rack 15. A connecting plate 23 is fixedly connected to the bottom of the rack 15. A partition 24 is fixedly connected to the bottom of the connecting plate 23. A first cylinder 25 is fixedly connected to the bottom left of the partition 24. When the first cylinder 25 works, it can drive the distance sensor 30 to adjust up and down for convenient distance detection. A camera 26 is set on the bottom right of the partition 24. The output of the first cylinder 25... A limiting plate 27 is fixedly connected to the end of the limiting plate 27. A distance sensor 30 is fixedly connected to the rear bottom of the limiting plate 27. A distance sensor 30 is slidably connected to the front bottom of the limiting plate 27. When the distance sensor 30 detects a different distance, it can trigger an alarm and screen out the unprocessed frame. An alarm 6 is set on one side of the right side plate 2, and a flipping component is set on one side of the left side plate 2. A groove 28 is opened at the bottom of the limiting plate 27. A second cylinder 29 is fixedly connected to one side of the inner wall of the groove 28. When the second cylinder 29 works, it can drive the slider 31 to move, thereby moving the distance sensor back and forth. The output end of the second cylinder 29 is fixedly connected to the slider 31, and the bottom of the slider 31 is fixedly connected to the distance sensor 30.

[0034] Combination Figure 2 The flipping assembly includes a fixed plate 10, which is fixedly connected to the side plate 2. A first motor 9 is fixedly connected to the top of the fixed plate 10. When the first motor 9 works, it can drive the first transmission rod 18 to rotate, and then drive the outer frame 13 to flip, and then detect different surfaces. The output end of the first motor 9 passes through the side plate 2 and is fixedly connected to the first transmission rod 18. One end of the first transmission rod 18 is fixedly connected to the outer frame 13. Two third cylinders 20 are fixedly connected to the inner wall of the outer frame 13. When the third cylinders 20 work, they can drive the clamping plate 21 to move, and then clamp the frame for easy detection. The output ends of the two third cylinders 20 are fixedly connected to the clamping plate 21. Anti-slip pads 22 are provided on one side of the two clamping plates 21 to increase friction. A hydraulic cylinder 11 is fixedly connected to the top of the base 1. A support plate 12 is fixedly connected to the output end of the hydraulic cylinder 11.

[0035] Working principle: When using the automatic identification device, first, the frame is placed inside the outer frame 13. The hydraulic cylinder 11 is activated to support the support plate 12. Then, the third cylinder 20 is activated, which moves the clamping plate 21 to clamp and limit the frame. Simultaneously, the rear of the frame needs to be in contact with the outer frame 13, and the anti-slip pad 22 increases friction. Next, the second motor 5 is activated, driving the gear 16 to rotate, which in turn moves the rack 15. Simultaneously, the rack 15 moves within the guide rail 14, limiting its movement and causing the connecting plate 23 to move within the limiting groove 17. This allows the distance sensor 30 to move left and right. At the same time, the second cylinder 29 is activated. By pushing the slider 31 to move in the groove 28, the position of the distance sensor 30 in front can be adjusted according to the frame size. After the length detection is completed, the distance sensor 30 can be moved above the frame width. Then, the second cylinder 29 works to move the distance sensor 30 to perform detection and complete the width detection. After the upper detection is completed, the first motor 9 is started to drive the outer frame 13 to flip, so that the other side can be detected, improving the detection effect. When the distance sensor 30 detects a different distance, the signal receiver 8 receives the signal, and the control panel 7 will control the alarm 6 to sound an alarm to remind the staff.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic identification device for missing edge processing, comprising a base (1), characterized in that: The base (1) has two side plates (2) fixedly connected to its top. A housing (3) is fixedly connected between the two side plates (2). A cover (4) is provided on the top of the housing (3). A second motor (5) is fixedly connected to the top of the cover (4). The output end of the second motor (5) passes through the cover (4) and is fixedly connected to a gear (16). A rack (15) is meshed on one side of the outer ring of the gear (16). A connecting plate (23) is fixedly connected to the bottom of the rack (15). The bottom of the connecting plate (23) is fixedly connected to... There is a partition (24), a first cylinder (25) is fixedly connected to the bottom left side of the partition (24), a camera (26) is provided on the bottom right side of the partition (24), a limit plate (27) is fixedly connected to the output end of the first cylinder (25), a distance sensor (30) is fixedly connected to the bottom rear side of the limit plate (27), a distance sensor (30) is slidably connected to the bottom front side of the limit plate (27), an alarm (6) is provided on the right side of the side plate (2), and a flipping assembly is provided on the left side of the side plate (2).

2. The automatic identification device for missing edge processing according to claim 1, characterized in that: The flipping assembly includes a fixed plate (10), which is fixedly connected to the side plate (2). A first motor (9) is fixedly connected to the top of the fixed plate (10). The output end of the first motor (9) passes through the side plate (2) and is fixedly connected to a first transmission rod (18). One end of the first transmission rod (18) is fixedly connected to an outer frame (13). Two third cylinders (20) are fixedly connected to the inner wall of the outer frame (13). The output ends of the two third cylinders (20) are fixedly connected to clamps (21). Anti-slip pads (22) are provided on one side of the two clamps (21). A hydraulic cylinder (11) is fixedly connected to the top of the base (1). A support plate (12) is fixedly connected to the output end of the hydraulic cylinder (11).

3. The automatic identification device for missing edge processing according to claim 1, characterized in that: The bottom of the gear (16) is rotatably connected to the housing (3).

4. The automatic identification device for missing edge processing according to claim 1, characterized in that: The bottom of the inner wall of the outer shell (3) is fixedly connected to a guide rail (14), and the guide rail (14) is slidably connected to the rack (15).

5. The automatic identification device for missing edge processing according to claim 2, characterized in that: A second transmission rod (19) is fixedly connected to one side of the outer wall of the outer frame (13), and a side plate (2) is rotatably connected to the right end of the second transmission rod (19).

6. The automatic identification device for missing edge processing according to claim 1, characterized in that: A limiting groove (17) is provided at the bottom of the inner wall of the outer shell (3), and the limiting groove (17) is slidably connected to the connecting plate (23).

7. The automatic identification device for missing edge processing according to claim 2, characterized in that: The bottom of the limiting plate (27) is provided with a groove (28), and a second cylinder (29) is fixedly connected to one side of the inner wall of the groove (28). A slider (31) is fixedly connected to the output end of the second cylinder (29), and a distance sensor (30) is fixedly connected to the bottom of the slider (31).

8. The automatic identification device for missing edge processing according to claim 1, characterized in that: A control panel (7) is provided on one side of the left side panel (2), and a signal receiver (8) is provided at the bottom of the control panel (7).

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