Control module of contactor
By using modular design and detachable connection of the moving iron core and contact support, the problems of complex parts and difficult disassembly in existing contactor control systems are solved, achieving convenient maintenance and cost savings.
Patent Information
- Application Number
- CN202520002060.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-02
AI Technical Summary
The existing contactor control system has complex parts, and the contact is difficult to disassemble after damage, resulting in difficult and costly replacement.
The modular design allows for detachable connection between the moving iron core and the contacts. The detachable installation of the moving iron core is achieved through sliding connections of limiting ribs and limiting holes or grooves, combined with the drive of the elastic element, and a reliable connection between the moving iron core and the contacts is supported by the first linkage part.
It simplifies parts management, reduces maintenance costs, improves installation efficiency, and facilitates automated assembly and replacement.
Smart Images

Figure CN223898230U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of low-voltage electrical appliances, specifically to a control module for a contactor. Background Technology
[0002] Contactors are electrical devices used for frequently connecting and disconnecting AC / DC main circuits and high-capacity control circuits over long distances. They are mostly used in heavy-load applications, and the contacts that bear the current connection and disconnection are relatively easy to damage.
[0003] In the existing technology, the control system of the contactor includes a moving iron core, a stationary iron core and a coil. The moving iron core is mounted on the contact support. The parts are complex and diverse, and it is inconvenient and inflexible to disassemble and replace the contacts after they are damaged. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a control module for a modular, detachable, and installable contactor.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] In a first aspect, this application provides a control module for a contactor. The control module includes a control module housing, in which a stationary iron core and a coil are disposed. The coil is disposed between a moving iron core and a stationary iron core. The moving iron core is disposed on a moving iron core support member. The moving iron core support member is slidably connected to the control module housing. A first linkage part is disposed on the moving iron core support member. The first linkage part is detachably connected to a contact support member.
[0007] In one possible implementation, at least one limiting rib extends from the side of the moving iron core support member, and at least one limiting plate extends from the control module housing toward the moving iron core support member. A limiting hole or a limiting groove is formed on the limiting plate. The limiting rib is installed in the limiting hole or the limiting groove and is movably arranged along the thickness direction of the control module. An elastic element is connected to the moving iron core support member and configured to drive the moving iron core support member to move away from the stationary iron core, so that the limiting rib abuts against the side wall of the limiting hole or the limiting groove.
[0008] In one possible implementation, the first linkage and the contact support snap-fit.
[0009] In one possible implementation, the first linkage part includes at least one first boss, and the contact support includes at least one first groove; or, the first linkage part includes at least one first groove, and the contact support includes at least one first boss, the first boss includes a third through hole, the first groove includes a fourth through hole, at least one first boss is installed in at least one first groove in a one-to-one correspondence and the third through hole and the fourth through hole correspond to each other, and the first connecting shaft passes through at least one third through hole and at least one fourth through hole.
[0010] In one possible implementation, the first linkage part includes a sliding groove that extends to both sides of the control module, and the contact support includes at least one mounting platform, with at least one mounting platform installed in the sliding groove; the two sidewall ends of the sliding groove are provided with two bent portions, and the mounting platform includes two opposing first slots that are correspondingly engaged with the two bent portions.
[0011] In one possible implementation, the moving iron core support further includes guide ribs that are perpendicularly connected to the first linkage part. Two guide ribs are bent and connected on both sides of the first linkage part. The guide ribs extend toward the control module housing. The moving iron core is fixedly installed between the two guide ribs. The control module housing is provided with two guide grooves or guide holes. The guide ribs are slidably disposed in the guide grooves or guide holes.
[0012] In one possible implementation, the moving iron core support is disposed within the control module housing, which includes a base plate, a frame, and a first mounting bracket. The frame is located between the base plate and the first mounting bracket, with the base plate covering the frame on the side away from the contact support. The surface area of the first mounting bracket is larger than the cross-sectional area of the frame. The limiting rib is disposed on the first mounting bracket, and an elastic element connects the first mounting bracket and the moving iron core support.
[0013] In one possible implementation, the moving iron core has a "T"-shaped structure, including an integrally formed induction part and a second mounting part. The induction part is inductively coupled with the coil. The moving iron core support is provided with a second mounting groove. The second mounting part is installed in the second mounting groove. The second mounting part is provided with a first through hole. Second through holes are opened on both sides of the second mounting groove. The first through hole corresponds to the second through hole. The control module also includes a mounting shaft, which passes through the first through hole and the second through hole for installation and fixation.
[0014] In one possible implementation, the moving iron core support is provided with four limiting ribs spaced apart, the four limiting ribs being arranged in a rectangular arrangement; the first mounting frame is provided with four limiting plates spaced apart, the four limiting plates being arranged in a rectangular arrangement; and four elastic members are provided between the first mounting frame and the moving iron core support, the four elastic members being arranged in a rectangular arrangement.
[0015] In one possible implementation, a resilient buffer is provided between the moving iron core support and the moving iron core.
[0016] In one possible implementation, the mounting shaft includes a through shaft and locking members disposed at both ends of the through shaft. The diameter of the locking members is larger than the diameter of the through shaft. The through shaft passes through a first through hole and second through holes at both ends. The locking members are installed in the second through holes, and the locking members and the through shaft are locked together.
[0017] Secondly, this application provides a contactor, which includes the control module of the contactor described above, and further includes at least one contact module. The at least one contact module is detachably installed with the control module. The contact module includes a contact module housing, and at least one moving contact, at least one stationary contact, and a contact support are provided inside the contact module housing. The contact support is slidably disposed inside the contact module housing. At least one moving contact is mounted on the contact support, and at least one stationary contact is disposed opposite to at least one moving contact. The contact support includes a second linkage part, which is connected to the first linkage part, so that the moving iron core support and the contact support are linked.
[0018] Compared with the prior art, the control module of the contactor in this application includes a control module housing, which includes a stationary iron core and a coil. The coil is disposed between the moving iron core and the stationary iron core. The moving iron core is disposed on a moving iron core support, which is slidably connected to the control module housing to form a control module. The moving iron core includes a first linkage part, which is detachably connected to the contact support. By modularizing the electromagnetic system of the contactor, the number of parts is reduced, making management easier. The first linkage part is provided on the moving iron core support, and the first linkage part is connected to the contact support. If the contact is damaged, disassembly and replacement are convenient, saving costs and improving installation efficiency.
[0019] In addition, at least one elastic element is provided between the moving iron core support and the control module housing. The elastic element drives the moving iron core away from the stationary iron core, so that the limiting rib abuts against the side wall of the limiting hole or limiting groove. In this way, the moving iron core support can be fixedly installed on the control module housing by the elastic element. When the moving iron core support slides, the elastic element is compressed.
[0020] In addition, the first linkage part and the contact support are connected and limited by the first boss and the first groove, and are connected by the first connecting shaft passing through the first boss and the first groove. This can reliably fix the contact support to the moving iron core support, and is easy to install and suitable for automated assembly.
[0021] Furthermore, the elastic element is connected between the first mounting bracket and the moving iron core support. Compared with the existing solution where the elastic element is placed between the moving iron core and the stationary iron core and is fitted onto the coil frame, this embodiment places the elastic element between the first mounting bracket and the moving iron core support, which serves to install and fix the moving iron core support and to drive the moving iron core and the moving iron core support to reset. Moreover, the elastic element is located on the outside of the control module housing, which is convenient for installation and suitable for automated assembly.
[0022] Furthermore, the contactor also includes at least one contact module, which is detachably installed with the control module. The contact module includes a contact module housing, within which are provided at least one moving contact, at least one stationary contact, and a contact support. The contact support is slidably disposed within the contact module housing. At least one stationary contact is disposed opposite to at least one moving contact, and at least one moving contact is mounted on the contact support. The contact support is provided with a second linkage part, which is connected to the first linkage part, thereby enabling the moving iron core support and the contact support to be linked. When a contact malfunctions and needs to be repaired or replaced, the contact module and the control module can be disassembled and separated, facilitating replacement and management, saving production costs, and improving installation efficiency. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the control module of this utility model;
[0024] Figure 2 This is an exploded view of the control module of this utility model;
[0025] Figure 3 This is a schematic diagram of the installation of the moving iron core, moving iron core support, and elastic element of this utility model;
[0026] Figure 4 This is a schematic diagram of the disassembled moving iron core and moving iron core support component of this utility model;
[0027] Figure 5 This is a schematic diagram of another embodiment of the moving iron core support component of this utility model;
[0028] Figure 6 This is a schematic diagram of another embodiment of the contact support of this utility model;
[0029] The reference numerals in the attached drawings include: moving iron core 21; control module housing 1; moving iron core support 22; first direction D1; second direction D2; third direction D3; limiting rib 222; limiting plate 12; elastic member 3; first boss 24; sliding groove 25; bending part 251; first slot 261; first elastic member 262; guide groove 263; guide protrusion 252; base plate 14; frame 15; first mounting bracket 17; guide rib 221; guide groove 11; second fixing part 23; sensing part 211; second mounting part 212; first through hole 213; mounting shaft 214; through shaft 215; locking member 216; limiting plate 12; limiting rib 222; buffer member 4; pressing part 41; first mounting part 42; chamfer 13; first buckle 16. Detailed Implementation
[0030] The specific embodiments of this utility model are further described below with reference to the accompanying drawings. The scope of protection of this utility model is not limited to the description of the following embodiments.
[0031] The contactor includes a contact system and an electromagnetic system. The contact system includes a stationary contact, a moving contact, and a contact support. The electromagnetic system includes a stationary iron core, a moving iron core 21, and a coil for driving the moving iron core 21 to move. The stationary iron core and the moving iron core 21 are arranged opposite to each other, and the coil is located between the stationary iron core and the moving iron core 21. At least one moving contact is disposed on the contact support, and each moving contact corresponds to a stationary contact. The contacting or separating of the moving contact and the stationary contact can connect or disconnect the circuit. Both ends of the moving contact or the stationary contact are connected to contact terminals. The two contact terminals serve as the input terminal and the output terminal, respectively, for connecting the power supply and the load. The contactor also has a coil terminal electrically connected to the coil of the electromagnetic system. The coil terminal is used to connect to the control power supply to power or de-power the coil, thereby driving the moving iron core 21 to move. This is prior art in the art.
[0032] like Figures 1-4 As shown, this application provides a contactor including a control module. The control module includes a control module housing 1, in which a stationary iron core and a coil are disposed. The coil is disposed between a moving iron core 21 and the stationary iron core. The moving iron core 21 is disposed on a moving iron core support 22, which is slidably connected to the control module housing 1. The moving iron core support 22 is provided with a first linkage part, which is used for a detachable connection with a contact support.
[0033] This application arranges the stationary iron core and coil inside the control module housing 1. The coil is arranged between the moving iron core 21 and the stationary iron core. The moving iron core 21 is arranged on the moving iron core support 22. The moving iron core support 22 is slidably connected to the control module housing 1, so that the electromagnetic system of the contactor forms an independent control module. The modular design reduces the number of parts and facilitates management. The moving iron core support 22 is provided with a first linkage part, which is detachably connected to the contact support. If the control module or contact system is damaged, disassembly and replacement are convenient, saving costs and improving installation efficiency.
[0034] like Figure 1 As shown, for ease of understanding of the technical solution of this application, the thickness direction of the control module is defined as the first direction D1, the width direction of the control module is defined as the second direction D2, and the height direction of the control module is defined as the third direction D3. The first direction D1, the second direction D2, and the third direction D3 are perpendicular to each other. The moving iron core support 22 and the control module housing 1 are detachably installed along the first direction D1.
[0035] Preferably, the moving iron core support 22 is provided with at least one first locking part, and the control module housing 1 is provided with at least one second locking part. The moving iron core support 22 and the control module housing 1 are slidably installed through the first locking part and the second locking part.
[0036] Furthermore, such as Figures 1-4As shown, the moving iron core support 22 is assembled along the thickness direction of the control module. The first locking part is at least one limiting rib 222 extending from the side of the moving iron core support 22. The second locking part is at least one limiting plate 12 extending from the control module housing 1 toward the moving iron core support 22. The limiting plate 12 has a limiting hole or a limiting groove. The limiting rib 222 can extend into the limiting hole or the limiting groove and press against the limiting plate 12. The limiting plate 12 can have a certain elasticity and can undergo plastic deformation to avoid the limiting rib 222. After the limiting rib 222 is installed in the limiting hole or limiting groove, the limiting plate 12 resets, thereby locking the limiting rib 222 onto the limiting plate 12. At least one elastic element 3 is provided between the moving iron core support 22 and the control module housing 1. The elastic element 3 drives the moving iron core 21 away from the stationary iron core, causing the limiting rib 222 to abut against the side wall of the limiting hole or limiting groove. Thus, the moving iron core support 22 can be fixedly installed on the control module housing 1 by the elastic element 3. When the moving iron core support 22 slides, it compresses the elastic element 3. The limiting hole or limiting groove has a movable space, allowing the moving iron core support 22 to approach the control module housing 1 when the coil is energized, and the elastic element 3 to drive the moving iron core support 22 away from the control module housing 1 when the coil is de-energized. The elastic element 3 can be, but is not limited to, a compression spring, torsion spring, or other elastic element.
[0037] Preferably, the first linkage part and the contact support snap-fit.
[0038] Preferably, in one embodiment, such as Figure 2 As shown, the first linkage part includes at least one first boss 24, and the contact support includes at least one first groove; or, the first linkage part includes at least one first groove, and the contact support includes at least one first boss 24, with at least one first boss 24 and at least one first groove cooperating for limiting; the first boss includes a third through hole, and the first groove includes a fourth through hole, with at least one first boss installed in at least one first groove in a one-to-one correspondence, the third through hole and the fourth through hole being correspondingly arranged and in the same through direction, and a first connecting shaft passing through at least one third through hole and at least one fourth through hole, which can reliably fix the contact support to the moving iron core support, and is easy to install and suitable for automated assembly.
[0039] Furthermore, the first connecting shaft includes two third locking parts at both ends. The two third locking parts protrude from the two groove walls of the first groove, and the third locking member is installed on the third locking part to limit the position corresponding to the first boss and the first groove.
[0040] Furthermore, the third locking part can be a thread, and the third locking element can be a nut or a torsion member; or the third locking part can be a third slot, and the third locking element is a torsion member.
[0041] Preferably, in one embodiment, such as Figure 5 and Figure 6 As shown, the first linkage part includes a sliding groove 25, which extends along the second direction D2 towards both sides of the control module. The contact support includes at least one mounting platform, and at least one mounting platform is installed within the sliding groove 25. The sliding groove 25 has two bent portions 251 at its two sidewall ends in the third direction D3. The mounting platform includes two opposing first slots 261 in the third direction D3, and the two first slots 261 are correspondingly engaged with the two bent portions 251. Figure 6 A schematic diagram of the contact support structure in this embodiment is shown.
[0042] Furthermore, the mounting platform includes two first retaining walls on both sides opposite to the third direction D3, and the first retaining wall forms the first retaining groove 261 between the two first retaining walls.
[0043] Furthermore, at least one first elastic element 262 is provided on the side of the mounting platform facing the sliding groove 25. After the mounting platform is installed in the sliding groove 25, the first elastic element 262 is located between the mounting platform and the first linkage part. The elasticity of the first elastic element 262 will press and fix the contact support and the first linkage part.
[0044] Furthermore, such as Figure 5 and Figure 6 As shown, the mounting platform has two first elastic members 262 on the side facing the sliding groove 25, and a guide groove 263 is provided between the two first elastic members 262. The guide groove 263 and the two first elastic members 262 are parallel to each other. The sliding groove 25 of the first linkage part is provided with a guide protrusion 252 that cooperates with the guide groove 263. The guide protrusion 252 extends along the second direction D2 towards both sides of the control module.
[0045] Furthermore, such as Figure 6 As shown, the first elastic element 262 is a metal sheet, and the two ends of the first elastic element 262 are bent towards each other to form a second barb. The mounting platform is provided with a second slot that cooperates with the second barb. The first elastic element 262 is mounted on the mounting platform through the second barb. The first elastic element 262 is a flat plate structure. The mounting platform has two grooves facing each other on the side facing the sliding groove 25. After the first elastic element 262 is bent, its two ends are inserted into the two grooves.
[0046] Preferred, such as Figure 2As shown, the moving iron core support 22 is disposed inside the control module housing 1. The control module housing 1 includes a base plate 14, a frame 15, and a first mounting bracket 17. The frame 15 is located between the base plate 14 and the first mounting bracket 17. The base plate 14 covers the frame 15, and the base plate 14 covers the side away from the contact support for easy maintenance and installation. The frame 15 and the first mounting bracket 17 are integrally formed. The surface area of the first mounting bracket 17 is larger than the cross-sectional area of the frame 15. The limiting rib 222 is provided. On the first mounting bracket 17, the elastic element 3 is connected between the first mounting bracket 17 and the moving iron core support 22. Compared with the existing scheme where the elastic element 3 is set between the moving iron core 21 and the stationary iron core and is fitted on the coil frame, this embodiment sets the elastic element 3 between the first mounting bracket 17 and the moving iron core support 22, which serves to install and fix the moving iron core support 22 and drive the moving iron core 21 and the moving iron core support 22 to reset. Moreover, the elastic element 3 is located on the outside of the control module housing 1, which is convenient for installation and suitable for automated assembly.
[0047] Preferably, the moving iron core support 22 further includes at least one guide rib 221 that is perpendicularly connected to the first linkage part. The guide rib 221 extends toward the control module housing 1. The control module housing 1 is provided with at least one guide groove 11 or guide hole. The guide rib 221 is slidably disposed in the guide groove 11 or guide hole.
[0048] Preferred, such as Figures 2-4 As shown, two guide ribs 221 are bent and connected on both sides of the first linkage part, and two guide grooves 11 are provided on the control module housing 1. The guide ribs 221 are integrally formed with the moving iron core support 22. The guide ribs 221 extend towards the control module housing 1 along the first direction D1 and into the guide grooves 11. The control module housing 1 and the moving iron core support 22 can be mutually limited in the second direction D2 and the third direction D3. The guide ribs 221 slide back and forth in the guide grooves 11, which can play a guiding role. In this application, the moving iron core support 22 and the guide ribs 221 are integrally formed. The moving iron core 21 is mounted on the moving iron core support 22, which reduces the number of parts, makes installation and disassembly convenient, and facilitates maintenance and replacement.
[0049] Preferred, such as Figures 2-4 As shown, the guide rib 221 is plate-shaped. After the guide rib 221 is installed with the guide groove 11, the installation effect is stable and the stability of the guide rib 221 sliding in the guide groove 11 can also be improved.
[0050] Furthermore, the moving iron core 21 is located between the two guide ribs 221.
[0051] Preferred, such as Figure 3As shown, in this embodiment, the elastic element 3 is a compression spring. The moving iron core 21 and the elastic element 3 can cause the moving iron core support 22 to reciprocate in the first direction D1. When the coil is energized, the moving iron core 21 drives the moving iron core support 22 to slide towards the stationary iron core, and the moving iron core 21 can contact the stationary iron core; when the coil is de-energized, the elastic element 3 drives the moving iron core support 22 to slide away from the stationary iron core, so that the moving iron core 21 and the stationary iron core separate.
[0052] Furthermore, the moving iron core support member 22 is provided with at least one first fixing part, the control module housing 1 is provided with at least one second fixing part 23, and the two ends of the elastic member 3 are installed on the first fixing part and the second fixing part 23.
[0053] Furthermore, such as Figures 2-4 As shown, the moving iron core support 22 is provided with four first fixing parts at intervals, and the control module housing 1 is provided with four second fixing parts 23 at intervals. Preferably, as shown... Figure 3 and Figure 4 As shown, the four first fixing parts on the moving iron core support 22 extend to one side along the third direction D3, forming a clearance area between the two first fixing parts in the second direction D2. This saves internal space in the contactor, reduces the contactor's size, and makes the contactor more aesthetically pleasing. In this embodiment, the limiting rib 222 is provided on the first fixing part and extends to one side along the second direction D2.
[0054] Furthermore, such as Figure 4 As shown, the first fixing part includes a second groove or a second protrusion protruding in the direction of the control module housing 1. The second fixing part 23 includes a second groove or a second protrusion protruding in the direction of the moving iron core support 22. Preferably, both the first fixing part and the second fixing part 23 include the second groove and the second protrusion. The second protrusion is provided in the second groove. The two ends of the elastic member 3 extend into the second groove and are respectively locked on the second protrusion, which can make the elastic member 3 more firmly fixed.
[0055] Preferred, such as Figure 4 As shown, the moving iron core 21 has a "T" shaped structure, including an integrally formed sensing part 211 and a second mounting part 212. In this embodiment, the sensing part 211 is located in the plane of the first direction D1 and the second direction D2, and the second mounting part 212 is located in the plane of the second direction D2 and the third direction D3. The sensing part 211 is inductively coupled with the coil. The moving iron core support 22 is provided with a second mounting groove, and the second mounting part 212 is installed in the second mounting groove.
[0056] Furthermore, such as Figure 2 and Figure 4 As shown, the second mounting part 212 is provided with two first through holes 213 spaced apart. The first through holes 213 are through along the second direction D2 and the two first through holes 213 are parallel. Second through holes are opened on both sides of the second mounting groove. The second through holes are through along the second direction D2. The second mounting part 212 is installed in the second mounting groove. The first through holes correspond to the second through holes. The control module also includes two mounting shafts 214. Each mounting shaft 214 passes through a first through hole 213 and the second through holes on both sides to install and fix the moving iron core 21 and the moving iron core support 22, making the fixation more secure.
[0057] Furthermore, such as Figure 2 and Figure 4 As shown, the diameter of the second through hole is larger than the diameter of the first through hole 213. The mounting shaft 214 includes a through shaft 215 and locking members 216 disposed at both ends of the through shaft 215. The diameter of the locking member 216 is larger than the diameter of the through shaft 215. The through shaft 215 passes through the first through hole 213 and the second through holes at both ends. The locking member 216 is installed in the second through hole. The locking member 216 and the through shaft 215 are locked together, thereby realizing the fixed installation of the moving iron core 21 and the moving iron core support member 22.
[0058] Furthermore, the first mounting bracket 17 of the control module housing 1 is provided with at least two limiting plates 12, and limiting holes or limiting grooves are opened on the limiting plates 12. The moving iron core support member 22 includes at least two limiting ribs 222, and the positions of the at least two limiting ribs 222 and the at least two limiting plates 12 correspond.
[0059] Furthermore, the first mounting bracket 17 of the control module housing 1 is provided with two limiting plates 12 and limiting holes at intervals, and the moving iron core support 22 is provided with two limiting ribs 222 at intervals.
[0060] Furthermore, such as Figure 1-4 As shown in the embodiment of this application, the moving iron core support member 22 is provided with four limiting ribs 222 at intervals, and the four limiting ribs 222 are arranged in a rectangular arrangement. The first mounting bracket 17 of the control module housing 1 is provided with four limiting plates 12 at intervals, and the four limiting plates 12 are arranged in a rectangular arrangement.
[0061] Furthermore, in other feasible embodiments, the first locking part and the second locking part are snap-fit slidingly installed. The second locking part includes the limiting plate 12, and the side of the limiting plate 12 facing the moving iron core support 22 protrudes to form a hook. The first locking part is a slot opened on the side of the moving iron core support 22. The hook and the slot correspond. When the control module housing 1 and the moving iron core support 22 are installed, the side of the moving iron core support 22 abuts against the hook, causing the limiting plate 12 to plastically deform. After the hook extends into the slot, the limiting plate 12 resets. The slot has sliding space, and the hook can slide in the slot, thereby realizing the snap-fit sliding installation of the first locking part and the second locking part.
[0062] Furthermore, such as Figures 2-4 As shown, four elastic elements 3 are spaced apart between the first mounting bracket 17 of the control module housing 1 and the moving iron core support 22. The four elastic elements 3 are arranged in a rectangular pattern. The control module housing 1 has four second grooves or second protrusions, and the moving iron core support 22 has four second grooves or second protrusions. One end of each elastic element 3 is connected to a second groove or second protrusion on the control module housing 1, and the other end is connected to a second groove or second protrusion on the moving iron core support 22. In this embodiment, four elastic elements 3 are spaced apart between the moving iron core support 22 and the control module housing 1. The four elastic elements 3 are located at the four corners of the rectangle, which can make the repulsive force between the moving iron core support 22 and the control module housing 1 more balanced.
[0063] Preferred, such as Figure 2 As shown, an elastic buffer 4 is provided between the moving iron core support 22 and the moving iron core 21. When the coil is energized, the moving iron core 21 drives the moving iron core support 22 to close with the control module housing 1; or when the coil is de-energized, the elastic element 3 drives the moving iron core support 22 away from the control module housing 1. An impact force is generated between the moving iron core 21 and the moving iron core support 22. The buffer 4 can buffer and reduce shock, thereby improving the product's service life.
[0064] Furthermore, the buffer 4 is made of an elastic material. For example, the material of the buffer 4 can be rubber or silicone, or the buffer 4 can also be a compression spring or spring, etc.
[0065] Furthermore, such as Figure 2 As shown, the buffer 4 includes an integrally formed extrusion part 41 and a first mounting part 42. The surface area of the extrusion part 41 is larger than the surface area of the first mounting part 42. After the moving iron core support 22 and the moving iron core 21 are installed, the extrusion part 41 of the buffer 4 is located between the second mounting part 212 of the moving iron core 21 and the moving iron core support 22.
[0066] Furthermore, this embodiment includes two buffer members 4. The moving iron core support member 22 is provided with two first mounting holes or first mounting grooves that are fixedly installed on the first mounting part 42 at intervals. The buffer members 4 are installed on the moving iron core support member 22 through the first mounting part 42. After the moving iron core support member 22 and the moving iron core 21 are installed, the pressing part 41 is located between the moving iron core support member 22 and the moving iron core 21. In this embodiment, the moving iron core support member 22 has two first mounting holes that extend through along the first direction D1.
[0067] Furthermore, such as Figures 1-4 As shown, the ends of the limiting rib 222 and the limiting plate 12 are provided with chamfers 13, and the two chamfers 13 are opposite each other in the assembly direction. The chamfers 13 facilitate the pressing of the limiting rib 222 into the limiting hole or the limiting groove.
[0068] Preferably, in this embodiment, the contactor further includes at least one contact module, which is detachably mounted to the control module. The contact module includes a housing, within which are disposed at least one moving contact, at least one stationary contact, and a contact support. The contact support is slidably disposed within the housing. At least one moving contact is mounted on the contact support, and at least one stationary contact is disposed opposite to at least one moving contact. When a contact malfunctions and requires repair or replacement, the contact module and control module can be disassembled and separated, facilitating replacement and management, saving production costs, and improving installation efficiency.
[0069] Furthermore, the contact support includes a second linkage part, which is detachably connected to the first linkage part, so that the moving iron core support 22 and the contact support are linked.
[0070] Preferably, in one embodiment, the contact module is a single-pole contact module. A housing of the contact module includes a contact support, a moving contact, and two stationary contacts. The contact support includes a first boss 24 or a first groove. When a contact fails, only the faulty contact module needs to be disassembled, saving costs.
[0071] Furthermore, the contactor includes multiple stacked single-pole contact modules. Each contact module housing contains a contact support, a moving contact, and two stationary contacts. The moving contact is mounted on a contact support. The contact support includes a first boss 24. The moving iron core support 22 includes multiple first grooves, which correspond one-to-one with the multiple first bosses 24 of the multiple contact modules and are fixed in place. Alternatively, the contact support includes a first groove, and the moving iron core support 22 includes multiple first bosses 24, which correspond one-to-one with the multiple first grooves of the multiple contact modules and are fixed in place.
[0072] Preferably, in another embodiment, the contact module is a multi-pole contact module, with multiple moving contacts and stationary contacts disposed within the contact module housing, multiple moving contacts disposed on a contact support, and a contact support including multiple first protrusions 24 or multiple first grooves.
[0073] Furthermore, the contactor includes a contact module, the contact module housing contains multiple moving contacts and multiple stationary contacts, the contact support of the contact module includes multiple first bosses 24, and the moving iron core support 22 includes multiple first grooves, or the contact support of the contact module includes multiple first grooves, and the moving iron core support 22 includes multiple first bosses 24, the multiple first bosses 24 and the multiple first grooves cooperate to fix each other.
[0074] Furthermore, such as Figures 1-4 As shown, the moving iron core support 22 of this application includes three first protrusions 24. Correspondingly, the contact support of the contact module includes three first grooves. The three first protrusions 24 and the three first grooves cooperate to fix it. It can be used to connect to a three-phase circuit. Each moving contact or stationary contact has two contact terminals on both sides. One side is connected to phases L1, L2, and L3 of the power supply, and the other side is connected to phases L1, L2, and L3 of the load, respectively. Alternatively, it can control three independent circuits, and be connected to the L and N poles of the three circuits, respectively.
[0075] Of course, in other embodiments, the moving iron core support 22 includes four first bosses 24 for connection in a three-phase four-wire (L1 phase, L2 phase, L3 phase and N phase) circuit; or, for connection in four independent circuits.
[0076] Furthermore, at least one elastic element 3 is provided between the moving iron core support 22 and the control module housing 1, and / or at least one elastic element 3 is provided between the contact support and the contact module housing, the elastic element 3 driving the moving iron core away from the stationary iron core.
[0077] Furthermore, such as Figure 2As shown, the base plate 14 includes first buckles 16 disposed at the four corners, and the base plate 14 and the frame 15 are installed by a buckle structure.
[0078] Furthermore, the control module housing 1 can also be integrally formed.
[0079] It should be noted that in the description of this utility model, the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used during use. They are only for ease of description and do not indicate that the device or component referred to must have a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating relative importance.
[0080] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the protection scope of the present invention.
Claims
1. A control module for a contactor, characterized in that, The control module includes a control module housing (1), in which a stationary iron core and a coil are disposed. The coil is disposed between a moving iron core (21) and a stationary iron core. The moving iron core (21) is disposed on a moving iron core support (22). The moving iron core support (22) is slidably connected to the control module housing (1). A first linkage part is disposed on the moving iron core support (22). The first linkage part is detachably connected to the contact support.
2. The control module for the contactor according to claim 1, characterized in that, The moving iron core support member (22) extends at least one limiting rib (222) on its side. The control module housing (1) extends at least one limiting plate (12) toward the moving iron core support member (22). The limiting plate (12) has a limiting hole or a limiting groove. The limiting rib (222) is installed in the limiting hole or the limiting groove and is movably arranged along the thickness direction of the control module. The elastic member (3) is connected to the moving iron core support member (22) and is configured to drive the moving iron core support member (22) to move away from the stationary iron core, so that the limiting rib (222) abuts against the side wall of the limiting hole or the limiting groove.
3. The control module for the contactor according to claim 1, characterized in that, The first linkage and the contact support snap-fit.
4. The control module for the contactor according to claim 3, characterized in that, The first linkage part includes at least one first boss (24), and the contact support includes at least one first groove; or, the first linkage part includes at least one first groove, and the contact support includes at least one first boss (24), the first boss (24) includes a third through hole, the first groove includes a fourth through hole, at least one first boss (24) is installed in at least one first groove in a one-to-one correspondence and the third through hole and the fourth through hole correspond to each other, and the first connecting shaft passes through at least one third through hole and at least one fourth through hole.
5. The control module for the contactor according to claim 3, characterized in that, The first linkage part includes a sliding groove (25) that extends to both sides of the control module. The contact support includes at least one mounting platform, and at least one mounting platform is installed in the sliding groove (25). The two side wall ends of the sliding groove (25) are provided with two bent portions (251). The mounting platform includes two opposing first slots (261), and the two first slots (261) are correspondingly engaged with the two bent portions (251).
6. The control module for the contactor according to claim 2, characterized in that, The moving iron core support (22) also includes a guide rib (221) that is perpendicularly connected to the first linkage part. Two guide ribs (221) are bent and connected on both sides of the first linkage part. The guide ribs (221) extend toward the control module housing (1). The moving iron core (21) is fixedly installed between the two guide ribs (221). The control module housing (1) is provided with two guide grooves (11) or guide holes. The guide ribs (221) are slidably disposed in the guide grooves (11) or guide holes.
7. The control module for the contactor according to claim 6, characterized in that, The moving iron core support (22) is disposed inside the control module housing (1). The control module housing (1) includes a base plate (14), a frame (15), and a first mounting bracket (17). The frame (15) is located between the base plate (14) and the first mounting bracket (17). The base plate (14) covers the frame (15) and covers the side away from the contact support. The surface area of the first mounting bracket (17) is larger than the cross-sectional area of the frame (15). The limiting rib (222) is disposed on the first mounting bracket (17). The elastic member (3) is connected between the first mounting bracket (17) and the moving iron core support (22).
8. The control module for the contactor according to claim 6, characterized in that, The moving iron core (21) has a "T" shaped structure, including an integrally formed sensing part (211) and a second mounting part (212). The sensing part (211) is inductively coupled with the coil. The moving iron core support (22) is provided with a second mounting groove. The second mounting part (212) is installed in the second mounting groove. The second mounting part (212) is provided with a first through hole (213). Second through holes are opened on both sides of the second mounting groove. The first through hole corresponds to the second through hole. The control module also includes a mounting shaft (214). The mounting shaft (214) passes through the first through hole (213) and the second through hole for installation and fixation.
9. The control module for the contactor according to claim 7, characterized in that, The moving iron core support member (22) is provided with four limiting ribs (222) at intervals, and the four limiting ribs (222) are arranged in a rectangular arrangement. The first mounting frame (17) is provided with four limiting plates (12) at intervals, and the four limiting plates (12) are arranged in a rectangular arrangement. Four elastic members (3) are provided between the first mounting frame (17) and the moving iron core support member (22), and the four elastic members (3) are arranged in a rectangular arrangement.
10. The control module for the contactor according to claim 1, characterized in that, An elastic buffer (4) is provided between the moving iron core support (22) and the moving iron core (21).
11. The control module for the contactor according to claim 8, characterized in that, The mounting shaft (214) includes a through shaft (215) and locking members (216) disposed at both ends of the through shaft (215). The diameter of the locking member (216) is larger than the diameter of the through shaft (215). The through shaft (215) passes through the first through hole (213) and the second through holes at both ends. The locking member (216) is installed in the second through hole, and the locking member (216) and the through shaft (215) are locked together.