Automatic cleaning mechanism for surface of photovoltaic panel

By combining a monitoring camera and a threaded rod-driven cleaning brush with water spraying and brushing dual cleaning technology, the problem of limited cleaning range and difficulty in removing stains on photovoltaic panel surfaces has been solved, achieving efficient and automated cleaning results, extending the service life of photovoltaic panels and improving power generation efficiency.

CN223899185UActive Publication Date: 2026-02-10ZHUHAI HENGQIN BOXIN ENERGY CONSTR CO LTD
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Patent Information

Application Number
CN202520167018.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-02-10
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Existing automatic cleaning mechanisms for photovoltaic panels have limited cleaning range, are difficult to clean stains, and have high maintenance costs, leading to aging of photovoltaic panels and affecting their service life.

Method used

It uses a monitoring camera to detect pollution, and combines a threaded rod to drive the moving seat and cleaning brush to achieve comprehensive cleaning and precise positioning cleaning; it combines water spraying and brushing for dual cleaning, and uses water sprayed from the diversion pipe nozzle to soften stubborn stains.

Benefits of technology

It achieves comprehensive and thorough cleaning, reduces maintenance costs, improves cleaning efficiency, extends the lifespan of photovoltaic panels, reduces damage, and improves power generation efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the field of cleaning mechanisms, in particular to a photovoltaic panel surface automatic cleaning mechanism which comprises a base. The device comprises a base, and further comprises a monitoring camera and a cleaning brush, the upper end of the base is fixedly connected with a supporting rod, the upper end of the supporting rod is fixedly connected with a mounting seat, the front end of the mounting seat is provided with a photovoltaic panel body, and the left side and the right side of the front end of the mounting seat are each provided with an adjusting cavity; the outer side of the threaded rod is in threaded connection with a moving seat, and the lower end of the moving seat is fixedly connected with a monitoring camera. By using the monitoring camera and the cleaning brush, the monitoring camera detects the pollution condition of the photovoltaic panel body and transmits a signal to the controller, the intelligent degree is high, when stubborn stains such as bird feces are detected, accurate positioning cleaning is achieved, the automation degree is high, water spraying and brushing cleaning are achieved, the cleanliness of the surface of the photovoltaic panel body is ensured, and the cleaning effect is good. Damage to the photovoltaic panel is reduced, the power generation efficiency of the photovoltaic panel is improved, and the service life is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning mechanisms, and in particular to an automatic cleaning mechanism for photovoltaic panel surfaces. Background Technology

[0002] A photovoltaic (PV) panel is a device that directly converts sunlight into electrical energy. Its core component is the solar cell, which is mainly made of semiconductor materials. Cleaning mechanisms play an important role in the maintenance of PV power plants, effectively improving the power generation efficiency of PV power plants and extending the lifespan of PV modules.

[0003] Existing automatic cleaning mechanisms for photovoltaic panels have a relatively simple structure and limited cleaning range. They can only perform routine cleaning of dust and other contaminants. However, they are difficult to clean stubborn stains such as bird droppings and oil stains, resulting in poor cleaning effects, high maintenance costs, and corrosion and damage to the photovoltaic panels, causing them to age and affecting their lifespan.

[0004] Therefore, to address the problems of limited cleaning range, difficulty in removing stains, high maintenance costs, aging of photovoltaic panels, and reduced lifespan caused by existing automatic cleaning mechanisms for photovoltaic panels, an automatic cleaning mechanism for photovoltaic panel surfaces can be designed. This mechanism can be highly intelligent, using monitoring cameras for detection, and employing a comprehensive cleaning brush to ensure thorough cleaning without blind spots, thereby improving cleaning efficiency. It combines water spraying and brushing for precise cleaning, achieving a high degree of automation, reducing damage to photovoltaic panels, and improving their power generation efficiency. Utility Model Content

[0005] To overcome the problems of existing automatic cleaning mechanisms for photovoltaic panels having limited cleaning range, difficulty in removing stains, high maintenance costs, and causing photovoltaic panels to age and affect their service life.

[0006] The technical solution of this utility model is as follows: an automatic cleaning mechanism for photovoltaic panel surface, including a base; it also includes a monitoring camera and a cleaning brush. A support rod is fixedly connected to the upper end of the base, and a mounting base is fixedly connected to the upper end of the support rod. A photovoltaic panel body is provided at the front end of the mounting base. Adjustment cavities are provided on both the left and right sides of the front end of the mounting base. A threaded rod is rotatably connected inside the left adjustment cavity, and a movable seat is threadedly connected to the outer side of the threaded rod. A monitoring camera is fixedly connected to the lower end of the movable seat. A diversion pipe is provided on the front side of the photovoltaic panel body. A cleaning brush is rotatably connected to the end of the diversion pipe near the photovoltaic panel body. A nozzle is provided at the lower end of the diversion pipe. A controller is fixedly connected to the upper end of the base.

[0007] Preferably, the monitoring camera detects the contamination status of the photovoltaic panel and transmits the signal to the controller. It has a high degree of intelligence. When ordinary dust or other contaminants are detected, the threaded rod rotates and drives the moving seat to move up and down. The cleaning brush moves synchronously to clean the dust on the surface of the photovoltaic panel. When stubborn stains such as bird droppings are detected, the threaded rod rotates and drives the moving seat to move above the stubborn stains. Water is sprayed out through the nozzle through the diversion pipe to initially soften the stains, and the corresponding cleaning brush rotates to remove the stains.

[0008] Preferably, an adjustment motor is fixedly connected to the left side of the upper end of the mounting base, the output shaft of the adjustment motor is fixedly connected to the threaded rod, and the adjustment motor is electrically connected to the controller.

[0009] Preferably, a fixed rod is fixedly connected inside the right adjustment cavity, and the same movable seat is movably connected to the outside of the fixed rod. The left and right ends of the diversion pipe are fixedly connected to the two movable seats respectively.

[0010] Preferably, there are five cleaning brushes evenly spaced, and five rotating motors are fixedly connected to the front end of the diverter tube. The output shaft of the rotating motor is fixedly connected to the corresponding cleaning brush, and all rotating motors are electrically connected to the controller.

[0011] Preferably, there are five nozzles evenly spaced, and the upper end of each nozzle is connected to the diversion pipe through a control valve. The control valve and the monitoring camera are electrically connected to the controller.

[0012] Preferably, a water collection tank is fixedly connected to the upper end of the base and the lower end of the mounting base, and a water tank is fixedly connected to the left side of the upper end of the base. The left ends of the water tank and the water collection tank are connected, and a filter screen is fixedly connected inside the water tank.

[0013] Preferably, a water pump is fixedly connected to the left side of the upper end of the base. The water pump's inlet and outlet are respectively connected to an inlet pipe and an outlet pipe. The end of the inlet pipe away from the water pump is fixedly connected to the rear end of the water tank. The end of the outlet pipe away from the water pump is fixedly connected to the left side of the lower end of the diversion pipe. A protective top is fixedly connected to the front end of the mounting base.

[0014] The beneficial effects of this utility model are:

[0015] This automatic cleaning mechanism for photovoltaic panels utilizes a monitoring camera and cleaning brushes. The camera detects the contamination level of the photovoltaic panel and transmits the signal to the controller. With a high degree of intelligence, when ordinary dust or other contaminants are detected, the threaded rod rotates, causing the moving base to move up and down. The cleaning brushes move synchronously to sweep the dust off the surface of the photovoltaic panel, ensuring thorough cleaning without blind spots, improving cleaning efficiency and reducing maintenance costs. When stubborn stains such as bird droppings are detected, the threaded rod rotates, causing the moving base to move above the stubborn stains. Water is sprayed through a diversion pipe and nozzles to initially soften the stains, and the corresponding cleaning brushes rotate to remove them. This precise cleaning method, with its high degree of automation, combines water spraying and brushing for dual cleaning, ensuring the cleanliness of the photovoltaic panel surface, reducing damage to the panel, improving power generation efficiency, and extending its service life. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of the automatic cleaning mechanism for photovoltaic panel surfaces according to this utility model.

[0017] Figure 2 The diagram shown is a three-dimensional cross-sectional view of the automatic cleaning mechanism for photovoltaic panels according to this utility model.

[0018] Figure 3 The diagram shown is a schematic representation of the cleaning brush structure of the automatic cleaning mechanism for photovoltaic panel surfaces according to this utility model.

[0019] Figure 4 The diagram shown is a schematic diagram of the diversion pipe structure of the automatic cleaning mechanism for the photovoltaic panel surface of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Base; 2. Support rod; 3. Mounting seat; 4. Photovoltaic panel body; 5. Adjustment chamber; 6. Threaded rod; 7. Movable seat; 8. Monitoring camera; 9. Diverter pipe; 10. Cleaning brush; 11. Nozzle; 12. Controller; 13. Adjustment motor; 14. Fixing rod; 15. Rotation motor; 16. Control valve; 17. Water collection tank; 18. Water tank; 19. Filter screen; 20. Water pump; 21. Inlet pipe; 22. Outlet pipe; 23. Protective top. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figures 1-4This utility model provides an embodiment of an automatic cleaning mechanism for photovoltaic panels, including a base 1; it also includes a monitoring camera 8 and a cleaning brush 10. A support rod 2 is fixedly connected to the upper end of the base 1, and a mounting base 3 is fixedly connected to the upper end of the support rod 2. A photovoltaic panel body 4 is disposed at the front end of the mounting base 3. Adjustment cavities 5 are provided on both the left and right sides of the front end of the mounting base 3. A threaded rod 6 is rotatably connected inside the left adjustment cavity 5, and a movable seat 7 is threadedly connected to the outer side of the threaded rod 6. A monitoring camera 8 is fixedly connected to the lower end of the movable seat 7. A diversion pipe 9 is disposed on the front side of the photovoltaic panel body 4, and a cleaning brush 10 is rotatably connected to the end of the diversion pipe 9 near the photovoltaic panel body 4. A nozzle 11 is disposed at the lower end of the diversion pipe 9. A controller 12 is fixedly connected to the upper end of the base 1. During use, the monitoring camera 8... The camera 8 detects the contamination status of the photovoltaic panel body 4 and transmits the signal to the controller 12. It is highly intelligent; when ordinary dust or other contaminants are detected, the threaded rod 6 rotates, causing the moving seat 7 to move up and down. Simultaneously, the cleaning brush 10 moves to clean the dust on the surface of the photovoltaic panel body 4, ensuring thorough cleaning without blind spots, improving cleaning efficiency, and reducing maintenance costs. When stubborn stains such as bird droppings are detected, the threaded rod 6 rotates, causing the moving seat 7 to move above the stubborn stains. Water is sprayed through the diversion pipe 9 and nozzle 11, initially softening the stains. The corresponding cleaning brush 10 rotates to remove the stains, providing precise cleaning with a high degree of automation. The dual cleaning of water spraying and brushing ensures the cleanliness of the photovoltaic panel body 4 surface, reduces damage to the photovoltaic panel, improves photovoltaic power generation efficiency, and extends service life.

[0023] Please see Figure 1 , Figure 2 and Figure 3 In this embodiment, an adjustment motor 13 is fixedly connected to the left side of the upper end of the mounting base 3. The output shaft of the adjustment motor 13 is fixedly connected to the threaded rod 6. The adjustment motor 13 is electrically connected to the controller 12. The controller 12 controls the adjustment motor 13 to drive the threaded rod 6 to rotate. A fixed rod 14 is fixedly connected inside the right adjustment cavity 5. The same movable seat 7 is movably connected to the outside of the fixed rod 14. The left and right ends of the diversion pipe 9 are fixedly connected to two movable seats 7 respectively. The movable seats 7 drive the diversion pipe 9 to move synchronously along the fixed rod 14. Five cleaning brushes 10 are evenly distributed. Five rotating motors 15 are fixedly connected to the front end of the diversion pipe 9. The output shaft of the rotating motor 15 is fixedly connected to the corresponding cleaning brush 10. All rotating motors 15 are electrically connected to the controller 12. The controller 12 controls the rotating motor 15 to drive the corresponding cleaning brush 10 to rotate, accurately positioning and cleaning.

[0024] Please see Figure 1 , Figure 2 and Figure 4In this embodiment, five nozzles 11 are evenly spaced. The upper ends of each nozzle 11 are connected to the diversion pipe 9 via a control valve 16. The control valve 16 and the monitoring camera 8 are electrically connected to the controller 12. The monitoring camera 8 transmits signals to the controller 12, and the controller 12 controls the control valve 16 to spray water through the nozzles 11. A water collection tank 17 is fixedly connected to the upper end of the base 1 and the lower end of the mounting base 3. A water tank 18 is fixedly connected to the left side of the upper end of the base 1. The water tank 18 and the left end of the water collection tank 17 are connected. A filter screen 19 is fixedly connected inside the water tank 18. In rainy weather, rainwater flows through the collection tank 18. After being filtered by the filter screen 19, the water in the tank 17 is collected into the water tank 18 for storage. A water pump 20 is fixedly connected to the left side of the upper end of the base 1. The inlet and outlet of the water pump 20 are respectively connected to the inlet pipe 21 and the outlet pipe 22. The end of the inlet pipe 21 away from the water pump 20 is fixedly connected to the rear end of the water tank 18. The end of the outlet pipe 22 away from the water pump 20 is fixedly connected to the left side of the lower end of the diversion pipe 9. A protective top 23 is fixedly connected to the front end of the mounting base 3. The water pump 20 pumps the filtered rainwater through the inlet pipe 21 and the outlet pipe 22 to the diversion pipe 9 for cleaning. The protective top 23 protects the cleaning device when it is not in operation.

[0025] During operation, the monitoring camera 8 detects the contamination status of the photovoltaic panel body 4 and transmits the signal to the controller 12. With a high degree of intelligence, when ordinary dust or other contaminants are detected, the adjusting motor 13 drives the threaded rod 6 to rotate, causing the moving seat 7 to move up and down. Simultaneously, the cleaning brush 10 moves to clean the dust on the surface of the photovoltaic panel body 4, ensuring thorough cleaning without blind spots, improving cleaning efficiency, and reducing maintenance costs. When stubborn stains such as bird droppings are detected, the threaded rod 6 rotates, causing the moving seat 7 to move above the stubborn stains. The water pump 20 pumps filtered rainwater through the inlet pipe 21 and outlet pipe 22 to the diversion pipe 9, which is then sprayed out through the nozzle 11 for initial softening. The controller 12 controls the rotating motor 15 to drive the corresponding cleaning brush 10 to remove the stains. This precise and highly automated cleaning method, combining water spraying and brushing, ensures the cleanliness of the photovoltaic panel body 4 surface, reduces damage to the photovoltaic panel, improves photovoltaic power generation efficiency, and extends its service life.

[0026] Through the above steps, the use of monitoring camera 8 and cleaning brush 10, the monitoring camera 8 has a high degree of intelligent detection, and the cleaning brush 10 cleans thoroughly without dead angles, improving cleaning efficiency. The dual cleaning of water spraying and brushing provides precise positioning and cleaning with a high degree of automation, reducing damage to the photovoltaic panel and improving the photovoltaic panel's power generation efficiency. This solves the problems of existing automatic cleaning mechanisms for photovoltaic panel surfaces, such as limited cleaning range, difficulty in removing stains, high maintenance costs, causing photovoltaic panel aging, and affecting the lifespan of the photovoltaic panel.

Claims

1. An automatic cleaning mechanism for photovoltaic panel surfaces, comprising a base (1); characterized in that: It also includes a monitoring camera (8) and a cleaning brush (10). A support rod (2) is fixedly connected to the upper end of the base (1). A mounting base (3) is fixedly connected to the upper end of the support rod (2). A photovoltaic panel body (4) is provided at the front end of the mounting base (3). Adjustment chambers (5) are provided on both the left and right sides of the front end of the mounting base (3). A threaded rod (6) is rotatably connected inside the left adjustment chamber (5). A movable seat (7) is threadedly connected to the outside of the threaded rod (6). A monitoring camera (8) is fixedly connected to the lower end of the movable seat (7). A diversion pipe (9) is provided on the front side of the photovoltaic panel body (4). A cleaning brush (10) is rotatably connected to the end of the diversion pipe (9) near the photovoltaic panel body (4). A nozzle (11) is provided at the lower end of the diversion pipe (9). A controller (12) is fixedly connected to the upper end of the base (1).

2. The automatic cleaning mechanism for photovoltaic panel surface according to claim 1, characterized in that: An adjustment motor (13) is fixedly connected to the left side of the upper end of the mounting base (3). The output shaft of the adjustment motor (13) is fixedly connected to the threaded rod (6). The adjustment motor (13) is electrically connected to the controller (12).

3. The automatic cleaning mechanism for photovoltaic panel surface according to claim 1, characterized in that: The right adjustment cavity (5) is fixedly connected to a fixed rod (14), and the outside of the fixed rod (14) is movably connected to the same movable seat (7). The left and right ends of the diversion pipe (9) are fixedly connected to the two movable seats (7) respectively.

4. The automatic cleaning mechanism for photovoltaic panel surface according to claim 1, characterized in that: Five cleaning brushes (10) are evenly spaced. Five rotating motors (15) are fixedly connected to the front end of the diversion pipe (9). The output shaft of the rotating motor (15) is fixedly connected to the corresponding cleaning brush (10). All rotating motors (15) are electrically connected to the controller (12).

5. The automatic cleaning mechanism for photovoltaic panel surface according to claim 1, characterized in that: There are five nozzles (11) evenly spaced. The upper end of each nozzle (11) is connected to the diversion pipe (9) through the control valve (16). The control valve (16) and the monitoring camera (8) are electrically connected to the controller (12).

6. The automatic cleaning mechanism for photovoltaic panel surface according to claim 1, characterized in that: A water collection tank (17) is fixedly connected to the upper end of the base (1) and the lower end of the mounting base (3). A water tank (18) is fixedly connected to the left side of the upper end of the base (1). The left ends of the water tank (18) and the water collection tank (17) are connected. A filter screen (19) is fixedly connected inside the water tank (18).

7. The automatic cleaning mechanism for photovoltaic panel surface according to claim 1, characterized in that: A water pump (20) is fixedly connected to the left side of the upper end of the base (1). The inlet and outlet of the water pump (20) are respectively connected to the inlet pipe (21) and the outlet pipe (22). The end of the inlet pipe (21) away from the water pump (20) is fixedly connected to the rear end of the water tank (18). The end of the outlet pipe (22) away from the water pump (20) is fixedly connected to the left side of the lower end of the diversion pipe (9). A protective top (23) is fixedly connected to the front end of the mounting base (3).