Explosion-proof temperature controller assembly

By encapsulating the thermostat in a housing and cover, and using sealing gaskets and grounding bolts to improve sealing and grounding, the risk of explosion of the thermostat in flammable and explosive environments is solved, achieving higher explosion-proof performance.

CN223899479UActive Publication Date: 2026-02-10ANHUI ANZE ELECTRIC
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Patent Information

Application Number
CN202520274161.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2026-02-10
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

Existing temperature controllers pose a risk of explosion due to terminal discharge in flammable and explosive gas or dust environments.

Method used

The thermostat body is encapsulated in a box and cover, and the sealing and grounding are improved by sealing gaskets and grounding bolts to prevent flammable and explosive substances from coming into contact with the wiring terminals.

Benefits of technology

It effectively isolates flammable and explosive gases or dust, improves the explosion-proof performance of the temperature controller components, and avoids the occurrence of explosion accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The explosion-proof temperature controller assembly comprises a temperature controller body, a box seat, a box cover, a first cable and a second cable, the middle part of the top surface of the box seat is provided with a mounting groove for accommodating and fixing the temperature controller body, and the peripheral edge part of the top surface of the box seat is provided with a first semi-arc-shaped groove and a second semi-arc-shaped groove. A third semi-arc-shaped groove and a fourth semi-arc-shaped groove are formed in the peripheral edge portion of the bottom face of the box cover, and when the peripheral edge portion of the bottom face of the box cover is attached to and fixed to the peripheral edge portion of the top face of the box base, the box cover is fixed to the box base. The first semi-arc-shaped groove and the third semi-arc-shaped groove can define a first through hole which allows a first cable to pass through and is matched with the diameter of the first cable, and the second semi-arc-shaped groove and the fourth semi-arc-shaped groove can define a second through hole which allows a second cable to pass through and is matched with the diameter of the second cable. The temperature controller body is packaged in the box base and the box cover, flammable and explosive gas or dust is effectively isolated, and the anti-explosion performance of the anti-explosion temperature controller assembly is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to temperature controller technical field especially relates to a kind of explosion-proof temperature controller assembly. BACKGROUND

[0002] Temperature controller is integrated programmer and software and realizes intelligent control temperature switch, in prior art, it is mostly by encapsulating single-chip microcontroller in shell, the terminal 11 of electrical connection with single-chip microcontroller is exposed outside shell, temperature sensor, power supply, solid-state relay, contactor etc. are electrically connected with single-chip microcontroller by terminal 11, but when temperature controller is applied in the gas or dust environment containing inflammable and explosive gas, since terminal 11 can discharge, there is the risk of causing explosion. SUMMARY

[0003] To solve the technical problems in the background art, the utility model provides an explosion-proof temperature controller assembly.

[0004] Explosion-proof temperature controller assembly, including: temperature controller body, box seat, box cover, first cable, second cable, the middle part of the top surface of box seat has installation slot for accommodating and fixing temperature controller body, the peripheral edge of the top surface of box seat has first semicircular recess, second semicircular recess, the peripheral edge of the bottom surface of box cover has third semicircular recess, fourth semicircular recess, when the peripheral edge of the bottom surface of box cover is fixed on the peripheral edge of the top surface of box seat, first semicircular recess and third semicircular recess can be enclosed to form first through-hole for first cable to pass through and be adapted to the diameter of first cable, second semicircular recess and fourth semicircular recess can be enclosed to form second through-hole for second cable to pass through and be adapted to the diameter of second cable.

[0005] Preferably, the explosion-proof temperature controller assembly further comprises a first sealing gasket, which is attached to the peripheral edge of the top surface of the box seat.

[0006] Preferably, the explosion-proof temperature controller assembly further comprises a second sealing gasket, which is attached to the peripheral edge of the bottom surface of the box cover.

[0007] Preferably, the explosion-proof temperature controller assembly further comprises a grounding bolt and a grounding wire, which is connected and fixed to the box seat by the grounding bolt.

[0008] Preferably, the explosion-proof temperature controller assembly further comprises a first cable support block located in the installation slot, which extends from the top of the first semicircular recess to near the temperature controller body, and the top surface of the first cable support block has a first support groove along the extension direction of the first semicircular recess.

[0009] Preferably, the explosion-proof temperature controller assembly further comprises a second cable supporting block in the mounting groove, the second cable supporting block extending from the top of the second semicircular groove to near the temperature controller body, and the top surface of the second cable supporting block having a second supporting groove along the extension direction of the second semicircular groove.

[0010] Preferably, the peripheral edge of the bottom surface of the box cover is fixedly attached to the peripheral edge of the top surface of the box seat by bolt connection.

[0011] Further preferably, connecting bolts are arranged on both sides of the first through hole near the first through hole and on both sides of the second through hole near the second through hole.

[0012] Compared with the prior art, the explosion-proof temperature controller assembly has the following advantages:

[0013] By encapsulating the temperature controller body in the box seat and the box cover, the flammable and explosive gas or dust is effectively isolated, and the explosion-proof performance of the explosion-proof temperature controller assembly is ensured.

[0014] The first sealing gasket attached to the peripheral edge of the top surface of the box seat and the second sealing gasket attached to the peripheral edge of the bottom surface of the box cover can improve the sealing between the box seat and the box cover, and further ensure the explosion-proof performance of the assembly.

[0015] The grounding bolt and the grounding wire connected to the box seat can introduce the current generated by the temperature controller body into the ground, and improve the reliability of the explosion-proof performance of the assembly. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a top view of the explosion-proof temperature controller assembly mainly comprising a temperature controller body, a box seat, a first cable and a second cable.

[0017] Figure 2 It is a front view of the explosion-proof temperature controller assembly mainly comprising a temperature controller body, a box seat, a first cable and a second cable.

[0018] Figure 3 It is a top view of the box cover and the second sealing gasket.

[0019] Figure 4 It is a front view of the box cover and the second sealing gasket.

[0020] Figure 5 It is a schematic view of the overall structure of the explosion-proof temperature controller assembly. DETAILED DESCRIPTION

[0021] The specific embodiments of the explosion-proof temperature controller assembly will be described in detail below with reference to the accompanying drawings.

[0022] REFERENCE Figures 1 to 5The explosion-proof temperature controller assembly comprises a temperature controller body 1, a box seat 2, a box cover 3, a first cable 4 and a second cable 5. The middle part of the top surface of the box seat 2 is provided with a mounting groove 21 for accommodating and fixing the temperature controller body 1. The peripheral edge of the top surface of the box seat 2 is provided with a first semicircular recess 22 and a second semicircular recess 23. The peripheral edge of the bottom surface of the box cover 3 is provided with a third semicircular recess 31 and a fourth semicircular recess 32. When the peripheral edge of the bottom surface of the box cover 3 is fixed on the peripheral edge of the top surface of the box seat 2, the first semicircular recess 22 and the third semicircular recess 31 can jointly form a first through hole for the first cable 4 to pass through and match the diameter of the first cable 4, and the second semicircular recess 23 and the fourth semicircular recess 32 can jointly form a second through hole for the second cable 5 to pass through and match the diameter of the second cable 5.

[0023] In the specific embodiment, the temperature controller body 1 can be first installed in the mounting groove 21 in the box seat 2, and then the first cable 4 and the second cable 5 can be respectively placed in the first semicircular recess 22 and the second semicircular recess 23, and the wires in the first cable 4 and the second cable 5 can be connected with the corresponding terminal 11 on the temperature controller body 1. The power supply wire, the temperature sensor wire and other wires connected with the terminal 11 at the input end of the temperature controller body 1 can be bundled in the first cable 4, and the solid-state relay wire or the contactor wire connected with the terminal 11 at the output end of the temperature controller body 1 can be bundled in the second cable 5, so as to identify and mark different wires. Then, the box cover 3 can be connected and fixed above the box seat 2 to encapsulate the temperature controller body 1, effectively preventing the external flammable and explosive gas or dust from contacting the possible discharge terminal 11 on the temperature controller body 1, thereby avoiding the occurrence of explosion and other dangerous accidents.

[0024] Referring to Figure 1 , Figure 2 The explosion-proof temperature controller assembly further comprises a first sealing gasket 6, which is attached to the peripheral edge of the top surface of the box seat 2 to enhance the sealing between the box seat 2 and the box cover 3, between the first semicircular recess 22 and the first cable 4, and between the second semicircular recess 23 and the second cable 5, so as to reliably prevent the flammable and explosive gas or dust from entering the box seat 2 and the box cover 3 to contact the terminal 11.

[0025] Referring to Figure 2 , Figure 3 The explosion-proof temperature controller assembly further comprises a second sealing gasket 7, which is attached to the peripheral edge of the bottom surface of the box cover 3 to further enhance the sealing between the box seat 2 and the box cover 3, between the third semicircular recess 31 and the first cable 4, and between the fourth semicircular recess 32 and the second cable 5, so as to more comprehensively and reliably prevent the flammable and explosive gas or dust from entering the box seat 2 and the box cover 3 to contact the terminal 11.

[0026] With reference to Figure 1 , Figure 2 , Figure 5 , the explosion-proof temperature controller assembly further comprises a grounding bolt 8 and a grounding wire 9, the grounding wire 9 is fixed on the box seat 2 through the grounding bolt 8, and the current generated by the terminal 11 of the temperature controller body 1 can be introduced into the ground through the grounding bolt 8 and the grounding wire 9, thereby further improving the explosion-proof performance of the explosion-proof temperature controller assembly.

[0027] With reference to Figure 1 , Figure 2 , Figure 5 , the explosion-proof temperature controller assembly further comprises a first cable supporting block 10 located in the mounting groove 21, the first cable supporting block 10 extends from the top of the first semicircular recess 22 to the vicinity of the temperature controller body 1, and the top surface of the first cable supporting block 10 is provided with a first supporting groove 101 extending along the first semicircular recess 22. On the one hand, the first supporting groove 101 can constrain the placement shape of the first cable 4, so that the part of the first cable 4 located in the first through hole can be conveniently clamped in the first through hole, thereby avoiding the generation of gaps between the first through hole and the first cable 4, ensuring the sealing performance of the first through hole, effectively preventing the inflow of flammable and explosive gas or dust into the box seat 2 and the box cover 3, and on the other hand, the first supporting groove 101 can also prevent the first cable 4 from being suspended and deformed in the mounting groove, thereby playing a role in protecting the first cable 4.

[0028] The explosion-proof temperature controller assembly further comprises a second cable supporting block 12 located in the mounting groove 21, the second cable supporting block 12 extends from the top of the second semicircular recess 23 to the vicinity of the temperature controller body 1, and the top surface of the second cable supporting block 12 is provided with a second supporting groove 121 extending along the second semicircular recess 23, so as to ensure the sealing performance of the second through hole and protect the second cable 5.

[0029] With reference to Figure 1 , Figure 3 , Figure 5 , the outer peripheral edge of the bottom surface of the box cover 3 is fixedly connected with the outer peripheral edge of the top surface of the box seat 2 through bolt connection, that is, the box cover 3 and the box seat 2 are detachably connected together, and if a wiring fault occurs, the box cover 3 can be disassembled for inspection and maintenance and then reassembled in place. In this embodiment, threaded holes 24 are formed along the outer peripheral edge of the top surface of the box seat 2, and through holes 33 are formed along the outer peripheral edge of the bottom surface of the box cover 3 at positions corresponding to the threaded holes 24, and the connecting bolts 13 are screwed into the threaded holes 24 through the through holes 33 to be connected and fixed.

[0030] With reference to Figure 5The connecting bolts 13 are arranged on both sides of the first through hole near the first through hole and on both sides of the second through hole near the second through hole, so that the first through hole and the second through hole are tightly formed more powerfully, the sealing performance of the first through hole and the second through hole is ensured, and the explosion-proof performance of the explosion-proof temperature controller assembly is further ensured.

[0031] In a specific application, a display screen electrically connected with the temperature controller body 1 can be connected to the box cover, and the current temperature and other parameters of the equipment are displayed on the display screen, so that the operator can more intuitively obtain the current temperature information of the equipment.

[0032] The above is only a preferred specific implementation of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. An explosion-proof temperature controller assembly, characterized in that, Includes: thermostat body (1), housing (2), housing cover (3), first cable (4), second cable (5). The middle part of the top surface of the housing (2) has a mounting groove (21) for accommodating and fixing the thermostat body (1). The outer edge of the top surface of the housing (2) has a first semi-circular arc groove (22) and a second semi-circular arc groove (23). The outer edge of the bottom surface of the housing cover (3) has a third semi-circular arc groove (31) and a fourth semi-circular arc groove (5). 32) When the outer edge of the bottom surface of the box cover (3) is attached and fixed to the outer edge of the top surface of the box base (2), the first semi-circular arc groove (22) and the third semi-circular arc groove (31) can be combined to form a first through hole for the first cable (4) to pass through and which is compatible with the diameter of the first cable (4), and the second semi-circular arc groove (23) and the fourth semi-circular arc groove (32) can be combined to form a second through hole for the second cable (5) to pass through and which is compatible with the diameter of the second cable (5).

2. The explosion-proof temperature controller assembly according to claim 1, characterized in that, It also includes a first sealing gasket (6), which is applied to the outer edge of the top surface of the housing (2).

3. The explosion-proof temperature controller assembly according to claim 1, characterized in that, It also includes a second sealing gasket (7), which is applied to the outer edge of the bottom surface of the box cover (3).

4. The explosion-proof temperature controller assembly according to claim 1, characterized in that, It also includes a grounding bolt (8) and a grounding wire (9), with the grounding wire (9) being connected and fixed to the box base (2) by the grounding bolt (8).

5. The explosion-proof temperature controller assembly according to claim 1, characterized in that, It also includes a first cable support block (10) located in the mounting groove (21), the first cable support block (10) extends from the top of the first semi-circular groove (22) to near the thermostat body (1), and the top surface of the first cable support block (10) has a first support groove (101) along the extension direction of the first semi-circular groove (22).

6. The explosion-proof temperature controller assembly according to claim 1, characterized in that, It also includes a second cable support block (12) located in the mounting groove (21), the second cable support block (12) extending from the top of the second semi-circular groove (23) to near the thermostat body (1), and the top surface of the second cable support block (12) has a second support groove (121) along the extension direction of the second semi-circular groove (23).

7. The explosion-proof temperature controller assembly according to claim 1, characterized in that, The outer edge of the bottom surface of the lid (3) is fixed to the outer edge of the top surface of the base (2) by bolts.

8. The explosion-proof temperature controller assembly according to claim 7, characterized in that, Connecting bolts (13) are provided on both sides of the first through hole near the first through hole, and on both sides of the second through hole near the second through hole.