Distance-separating carrying equipment for diaphragms
By designing a membrane separation and handling device, automatic separation and handling of membranes was achieved, solving the problem of low production efficiency in existing technologies and improving the production efficiency and compatibility of battery stringing equipment.
Patent Information
- Application Number
- CN202520211214.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Existing membrane handling mechanisms can only transport one membrane to the battery stringing equipment at a time, resulting in low production efficiency.
Design a membrane sheet separation and handling device, including a drive mechanism and a picking mechanism. By adjusting the distance between the first picking member and the second picking member, two membrane sheets can be transported at one time and automatically separated on a battery stringing device.
It improves production efficiency, meets the requirements of fast-paced operations, and is compatible with diaphragms of different specifications, avoiding diaphragm deformation and damage.
Smart Images

Figure CN223899679U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of photovoltaic cell production equipment, and particularly relates to a film piece distance separating and carrying equipment. BACKGROUND
[0002] A cell string is usually formed by arranging a plurality of cell pieces, and two adjacent cell pieces are electrically connected through a welding strip. In order to ensure the stability of the connection between the cell piece and the welding strip, a film piece can be attached outside the cell piece and the welding strip, and the film piece is bonded and fixed on the surface of the cell piece to fix the welding strip between the cell piece and the film piece.
[0003] In order to achieve the above purpose, a film piece processing mechanism and a film piece carrying mechanism are generally added outside the original cell string welding equipment at present. The film piece processing mechanism processes the required film piece, and then the film piece carrying mechanism carries the film piece to the cell string welding equipment for use. The existing film piece processing mechanism generally pulls out a film roll to a predetermined length of film, and then cuts the predetermined length of film into a plurality of film pieces through a cutter. The distance between adjacent film pieces is very small, which cannot meet the spacing requirement between adjacent film pieces in the cell string welding equipment, resulting in that the film piece carrying mechanism can only carry one film piece to the cell string welding equipment at a time, and there is a problem of low production efficiency. CONTENT OF THE UTILITY MODEL
[0004] The application aims to provide a film piece distance separating and carrying equipment to solve the problem of low production efficiency of the existing film piece carrying mechanism which carries one film piece to the cell string welding equipment at a time.
[0005] To achieve this purpose, the application adopts the following technical scheme:
[0006] The application provides a film piece distance separating and carrying equipment, which comprises a driving mechanism and a picking mechanism, wherein:
[0007] The driving end of the driving mechanism is connected to the picking mechanism, and the driving mechanism is configured to drive the picking mechanism to move between the film piece cutting mechanism and the cell string welding equipment;
[0008] The picking mechanism comprises a base plate, a first picking piece, a second picking piece and a first driving piece. The driving end of the driving mechanism is connected to the base plate. The first picking piece and the second picking piece are installed on the base plate and can approach or move away from each other along a first horizontal direction. The first picking piece and the second picking piece are both configured to pick up or release one film piece. The driving end of the first driving piece is connected to the first picking piece and / or the second picking piece. The first driving piece is configured to drive the first picking piece and the second picking piece to approach or move away from each other, so that the spacing between the first picking piece and the second picking piece is adjusted to be a first spacing or a second spacing. The first spacing is smaller than the second spacing.
[0009] The driving mechanism drives the picking mechanism to move to the membrane sheet cutting mechanism to pick up two membrane sheets cut by the membrane sheet cutting mechanism by the first picking element and the second picking element in the first interval respectively;
[0010] The driving mechanism drives the picking mechanism and the picked two membrane sheets to move to the battery string welding device to release the two cut membrane sheets to the battery string welding device by the first picking element and the second picking element in the second interval respectively.
[0011] The membrane sheet cutting and carrying device adjusts the interval between the first picking element and the second picking element to the first interval or the second interval by the first driving element, moves the picking mechanism to the membrane sheet cutting mechanism to pick up two cut membrane sheets by the first picking element and the second picking element in the first interval, and moves the picking mechanism to the battery string welding device to release the two cut membrane sheets to the battery string welding device by the first picking element and the second picking element in the second interval respectively, which can carry two membrane sheets and automatically cut the two membrane sheets at one time, meets the use requirement of the battery string welding device, improves the production efficiency, and meets the fast rhythm operation requirement.
[0012] Optionally, the first picking element and the second picking element respectively include a fixed plate and two groups of adsorption assemblies, the two groups of adsorption assemblies are configured to cooperate to adsorb or release a membrane sheet, the fixed plate is installed on the two adsorption assemblies by screws at both ends of the length direction of the fixed plate, and a first waist-shaped hole is formed in the fixed plate to pass through the screws, and the first waist-shaped hole extends along the length direction of the fixed plate.
[0013] The first picking element and the second picking element are respectively provided with the fixed plate and the two groups of adsorption assemblies, the two ends of the fixed plate are installed on the two groups of adsorption assemblies by the screws and the waist-shaped holes, and the installation positions of the two ends of the fixed plate on the two groups of adsorption assemblies are adjusted to adjust the interval between the two groups of adsorption assemblies to adapt to different specifications of membrane sheets, and the compatibility is good.
[0014] Optionally, each group of adsorption assemblies includes a support and a plurality of suction cups, the support is slidingly installed on the bottom surface of the base plate in the first horizontal direction, and the plurality of suction cups are matrix installed on the lower surface of the support to form a negative pressure area for sucking the membrane sheet.
[0015] Alternatively, each group of adsorption assemblies includes a support and an adsorption plate, the support is slidingly installed on the bottom surface of the base plate in the first horizontal direction, the adsorption plate is floatingly installed below the support by an elastic element, a plurality of vacuum suction cups are embedded on the adsorption plate to form a negative pressure area for sucking the membrane sheet on the lower surface of the adsorption plate.
[0016] Or, each group of adsorption assembly includes a support and an adsorption plate, the support is slidingly installed on the bottom surface of the base plate along the first horizontal direction, the adsorption plate is floatingly installed below the support by an elastic member, the adsorption plate is provided with a gas guide channel for air circulation, and the lower surface of the adsorption plate is provided with a plurality of adsorption holes in communication with the gas guide channel, and the gas guide channel is further communicated with the vacuum pump through an air pipe to form a negative pressure area outside the plurality of adsorption holes for sucking the diaphragm.
[0017] By setting the adsorption assembly to include a support and a plurality of suction cups installed on the lower surface of the support, the plurality of suction cups adsorb the diaphragm, a simple structure is provided, and the adsorption assembly is easy to implement; by setting the adsorption assembly to include a support and an adsorption plate, the adsorption plate is floatingly installed below the support and a plurality of vacuum suction cups are embedded thereon, the plurality of vacuum suction cups adsorb the diaphragm on the lower surface of the adsorption plate, stable adsorption of the diaphragm is achieved, and deformation of the diaphragm is avoided; meanwhile, hard contact between the adsorption plate and the diaphragm can be avoided to cause damage to the diaphragm; by setting the adsorption assembly to include a support and an adsorption plate, the adsorption plate is floatingly installed below the support, and the lower surface of the adsorption plate is provided with a plurality of adsorption holes in communication with the gas guide channel, the plurality of adsorption holes adsorb the diaphragm on the lower surface of the adsorption plate, the overall structure is simple, and stable adsorption of the diaphragm is achieved, and deformation of the diaphragm is avoided; meanwhile, hard contact between the adsorption plate and the diaphragm can be avoided to cause damage to the diaphragm.
[0018] Optionally, the adsorption plates of the two groups of adsorption assemblies are different in size along the first horizontal direction.
[0019] By setting the adsorption plates of the two groups of adsorption assemblies to be large and small, different specifications and sizes of diaphragms can be matched, and flexibility is good.
[0020] Optionally, the first pickup member is fixedly installed on the bottom surface of the base plate, the second pickup member is reciprocally movably installed on the bottom surface of the base plate along the first horizontal direction, the fixed end of the first driving member is installed on the second pickup member, the driving end of the first driving member is connected to the first pickup member, and the first driving member is configured to drive the second pickup member to approach or move away from the first pickup member along the first horizontal direction.
[0021] By fixing the first pickup member on the base plate and reciprocally movably installing the second pickup member on the base plate along the first horizontal direction, the first driving member drives the second pickup member to approach or move away from the first pickup member, the distance between the first pickup member and the second pickup member is adjusted to the first distance or the second distance, and a pickup mechanism with simple structure, easy to implement and stable and reliable operation is provided.
[0022] Optionally, the first pickup member and the second pickup member are both reciprocally movably installed on the base plate along the first horizontal direction, the two driving ends of the first driving member are respectively connected to the first pickup member and the second pickup member, and the first driving member is configured to drive the first pickup member and the second pickup member to approach or move away from each other along the first horizontal direction.
[0023] By installing the first pickup piece and the second pickup piece on the base plate in a reciprocating manner along the first horizontal direction, the first driving piece drives the first pickup piece and the second pickup piece to move synchronously towards or away from each other, so that the distance between the first pickup piece and the second pickup piece is adjusted to the first distance or the second distance, thereby providing a pickup mechanism with simple structure and high distance adjustment efficiency.
[0024] Optionally, the first driving piece is a pneumatic cylinder, the pneumatic cylinder is located above the base plate, a cylinder body of the pneumatic cylinder is fixedly installed on the second pickup piece through a first connecting piece, a driving rod of the pneumatic cylinder is connected to the first pickup piece through a second connecting piece, and an avoiding hole extending along the first horizontal direction is formed in the base plate and configured to avoid the first connecting piece and the second connecting piece.
[0025] By installing the pneumatic cylinder above the base plate and forming the avoiding hole in the base plate to avoid the first connecting piece and the second connecting piece, the first driving piece can be completely located above the base plate, so that the overall structure is simple, the space occupied is small, and the layout is reasonable.
[0026] Optionally, the base plate is provided with a first limiting piece adjustable along the first horizontal direction, and the second connecting piece is provided with a second limiting piece adjustable along the first horizontal direction, and the cylinder body of the pneumatic cylinder is located between the first limiting piece and the second limiting piece, so that the first limiting piece and the second limiting piece limit the reciprocating movement of the pneumatic cylinder along the first horizontal direction.
[0027] By cooperation of the first limiting piece and the second limiting piece, the movement of the pneumatic cylinder along the first horizontal direction is limited, so that the accuracy of adjustment of the distance between the first pickup piece and the second pickup piece is ensured; meanwhile, the first limiting piece and the second limiting piece are both adjustable along the first horizontal direction, so that the movement of the pneumatic cylinder along the first horizontal direction is adjusted to adapt to different specifications of the diaphragm.
[0028] Optionally, a sliding guide pair is arranged between the second pickup piece and the base plate, and the sliding guide pair comprises a linear guide rail and a sliding block.
[0029] The linear guide rail is laid on the bottom surface of the base plate along the first horizontal direction, and the sliding block is fixed to the second pickup piece and slidably sleeved on the linear guide rail.
[0030] By arranging the sliding guide pair between the second pickup piece and the base plate, the stability and reliability of the sliding of the second pickup piece along the first horizontal direction are improved.
[0031] Optionally, the first pickup piece is adjustably fixed to the base plate along the first horizontal direction through an adjusting assembly, and the first pickup piece is also provided with a sliding block slidably sleeved on the linear guide rail.
[0032] The adjusting assembly comprises two locking screws, at least one second waist-shaped hole and two limiting blocks, wherein:
[0033] The at least one second waist-shaped hole is arranged on the base plate and extends along the first horizontal direction;
[0034] The two limiting blocks are arranged on the top surface of the first pickup member in a spaced manner, and the two limiting blocks are respectively attached to the two ends of the sliding block on the first pickup member in the first horizontal direction. A threaded hole is arranged on the top surface of each limiting block, and each threaded hole corresponds to a locking screw;
[0035] The locking screw passes through the second waist-shaped hole and is locked in the corresponding threaded hole to fix the first pickup member on the base plate.
[0036] By fixing the first pickup member on the base plate in a manner that can be adjusted along the first horizontal direction, the installation spacing of the first pickup member and the second pickup member on the base plate is adjusted to adapt to different spacing operation requirements. The first pickup member is installed on the base plate through the linear guide rail and the sliding block, which ensures the linearity of the first pickup member relative to the base plate in the first horizontal direction. By arranging the waist-shaped hole on the base plate and the two limiting blocks on the first pickup member in a spaced manner, the locking screw passes through the waist-shaped hole and is locked in the threaded hole on the limiting block, and then the first pickup member is fixed on the base plate, thereby providing an adjusting assembly with simple structure, easy implementation and convenient adjustment.
[0037] Optionally, the driving mechanism comprises a first driving assembly, a first horizontal moving seat, a second driving assembly, a lifting seat and a third driving assembly, wherein:
[0038] The driving end of the first driving assembly is connected to the first horizontal moving seat, and the first driving assembly is configured to drive the first horizontal moving seat to move back and forth along the first horizontal direction;
[0039] The second driving assembly is installed on the first horizontal moving seat, the driving end of the second driving assembly is connected to the lifting seat, and the second driving assembly is configured to drive the lifting seat to lift;
[0040] The third driving assembly is installed on the lifting seat, the base plate is movably installed on the lifting seat along the second horizontal direction, the driving end of the third driving assembly is connected to the base plate, and the third driving assembly is configured to drive the base plate to move back and forth along the second horizontal direction. The first horizontal direction is perpendicular to the second horizontal direction.
[0041] Through the cooperation of the first driving assembly, the first horizontal moving seat, the second driving assembly, the lifting seat and the third driving assembly, the base plate is driven to move horizontally along the first horizontal direction and the second horizontal direction and to lift along the height direction, and then the pickup mechanism is moved between the film cutting mechanism and the battery string welding equipment, thereby providing a driving mechanism that can realize three-axis transfer and has simple overall structure and stable and reliable operation. BRIEF DESCRIPTION OF DRAWINGS
[0042] Figure 1 FIG. 1 is a schematic diagram of a three-dimensional structure of a film piece separating and carrying device according to an embodiment of the present application;
[0043] Figure 2 FIG. 2 is a schematic diagram of a first perspective view of a pickup mechanism of the film piece separating and carrying device according to an embodiment of the present application;
[0044] Figure 3 FIG. 3 is a schematic diagram of a second perspective view of the pickup mechanism of the film piece separating and carrying device according to an embodiment of the present application;
[0045] Figure 4 FIG. 4 is a schematic diagram of an installation of a first pickup piece and a second pickup piece of the film piece separating and carrying device according to an embodiment of the present application.
[0046] Figures 1 to 4 The following reference signs are included in the detailed description:
[0047] Driving mechanism 10: first driving assembly 11, first horizontal moving seat 12, second driving assembly 13, lifting seat 14, third driving assembly 15;
[0048] Pickup mechanism 20: base plate 21, avoiding hole 210, first limiting piece 211, second limiting piece 212, first pickup piece 22, fixed plate 220, first waist-shaped hole 2201, adsorption assembly 221, support 2210, adsorption plate 2211, elastic piece 2212, second pickup piece 23, first driving piece 24, first connecting piece 240, second connecting piece 241, guide vice 25, linear guide rail 250, sliding block 251, adjusting assembly 26, second waist-shaped hole 260, limiting block 261, threaded hole 2610. DETAILED DESCRIPTION
[0049] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the present application will be further described in detail below in combination with the drawings and specific embodiments.
[0050] A battery string is usually formed by arranging a plurality of battery pieces, and two adjacent battery pieces are electrically connected by a welding strip. In order to ensure the stability of the connection between the battery piece and the welding strip, a film piece can be attached outside the battery piece and the welding strip. The film piece is bonded and fixed on the surface of the battery piece to fix the welding strip between the battery piece and the film piece.
[0051] To achieve the above objectives, current methods typically involve adding a membrane processing mechanism and a membrane transport mechanism to the existing battery string bonding equipment. The membrane processing mechanism manufactures the required membranes, and the membrane transport mechanism then transports the membranes to the battery string bonding equipment for use. Existing membrane processing mechanisms generally pull the membrane roll out to a predetermined length and then cut it into multiple membrane sheets using a cutter. The distance between adjacent membrane sheets is very small, which cannot meet the spacing requirements of adjacent membrane sheets in the battery string bonding equipment. This results in the membrane transport mechanism being able to transport only one membrane sheet to the battery string bonding equipment at a time, leading to low production efficiency.
[0052] Therefore, this application proposes a diaphragm separation and handling device, please refer to [link / reference]. Figure 1 As shown, an embodiment of this application provides a diaphragm splitting and conveying device including a driving mechanism 10 and a picking mechanism 20, wherein: the driving end of the driving mechanism 10 is connected to the picking mechanism 20, and the driving mechanism 10 is configured to drive the picking mechanism 20 to move between a diaphragm slitting mechanism and a battery stringing and bonding device; the picking mechanism 20 includes a substrate 21, a first picking member 22, a second picking member 23, and a first driving member 24, the driving end of the driving mechanism 10 is connected to the substrate 21, and the first picking member 22 and the second picking member 23 are along a first horizontal direction ( Figure 1 The first pickup 22 and the second pickup 23 are mounted on the substrate 21 in the X direction and can be close to or far from each other. Both the first pickup 22 and the second pickup 23 are configured to pick up or release a film. The driving end of the first driving member 24 is connected to the first pickup 22 and / or the second pickup 23. The first driving member 24 is configured to drive the first pickup 22 and the second pickup 23 to move closer to or further away from each other, so that the distance between the first pickup 22 and the second pickup 23 is adjusted to a first distance or a second distance, where the first distance is less than the second distance. The driving mechanism 10 drives the pickup mechanism 20 to move to the film cutting mechanism, so that the first pickup 22 and the second pickup 23 at the first distance pick up the two films cut by the film cutting mechanism respectively. The driving mechanism 10 drives the pickup mechanism 20 and the two films picked up to move to the battery string welding equipment, so that the first pickup 22 and the second pickup 23 at the second distance release the two films after separation onto the battery string welding equipment respectively.
[0053] The film distance carrying equipment provided in the application adjusts the distance between the first pickup piece 22 and the second pickup piece 23 to the first distance or the second distance through the first driving piece 24, when picking up the film, the pickup mechanism 20 moves to the film slitting mechanism, and the two pieces of film after slitting are picked up by the first pickup piece 22 and the second pickup piece 23 at the first distance, when releasing the film, the pickup mechanism 20 moves to the battery string welding equipment, and the two pieces of film after distance adjustment are respectively released to the battery string welding equipment by the first pickup piece 22 and the second pickup piece 23 at the second distance, which realizes carrying two pieces of film at a time and automatic distance adjustment of the two pieces of film, meets the use requirements of the battery string welding equipment, improves the production efficiency, and meets the operation requirements of fast rhythm.
[0054] Please refer to Figure 2 and Figure 3 In an embodiment, the first pickup piece 22 and the second pickup piece 23 respectively include a fixed plate 220 and two groups of adsorption assemblies 221, the two groups of adsorption assemblies 221 are configured to cooperate to adsorb or release a piece of film, the fixed plate 220 is respectively installed on the two adsorption assemblies 221 through screws at both ends of the length direction of the fixed plate 220, and the fixed plate 220 is provided with a first waist-shaped hole 2201 through which the screw passes, and the first waist-shaped hole 2201 extends along the length direction of the fixed plate 220.
[0055] By setting the first pickup piece 22 and the second pickup piece 23 to respectively include the fixed plate 220 and the two groups of adsorption assemblies 221, and installing the fixed plate 220 on the two groups of adsorption assemblies 221 through the screws and the first waist-shaped hole 2201 at both ends of the fixed plate 220, the adjustment of the distance between the two groups of adsorption assemblies 221 is realized by adjusting the installation positions of both ends of the fixed plate 220 on the two groups of adsorption assemblies 221, so as to adapt to different specifications of the film and have good compatibility.
[0056] In an embodiment, each group of adsorption assemblies 221 includes a support 2210 and a plurality of suction cups, the support 2210 is slidingly installed on the bottom surface of the base plate 21 along the first horizontal direction, and the plurality of suction cups are matrix installed on the lower surface of the support 2210, and the plurality of suction cups cooperate to form a negative pressure area for sucking the film.
[0057] By setting the adsorption assembly 221 to include the support 2210 and the plurality of suction cups installed on the lower surface of the support 2210, the plurality of suction cups adsorb the film, and an adsorption assembly 221 with simple structure and easy to realize is provided.
[0058] In an embodiment, each set of the adsorption assembly 221 comprises a support 2210 and an adsorption plate 2211, the support 2210 is slidingly installed on the bottom surface of the base plate 21 along the first horizontal direction, the adsorption plate 2211 is floatingly installed below the support 2210 by an elastic member 2212, a plurality of vacuum suction cups are embedded on the adsorption plate 2211, and the plurality of vacuum suction cups form a negative pressure area for sucking the membrane on the lower surface of the adsorption plate 2211.
[0059] By setting the adsorption assembly 221 to comprise the support 2210 and the adsorption plate 2211, the adsorption plate 2211 is floatingly installed below the support 2210 and a plurality of vacuum suction cups are embedded thereon, and the plurality of vacuum suction cups adsorb the membrane on the lower surface of the adsorption plate 2211, thereby realizing stable adsorption of the membrane without causing deformation of the membrane; meanwhile, hard contact between the adsorption plate 2211 and the membrane can be avoided to cause damage to the membrane.
[0060] In an embodiment, each set of the adsorption assembly 221 comprises a support 2210 and an adsorption plate 2211, the support 2210 is slidingly installed on the bottom surface of the base plate 21 along the first horizontal direction, the adsorption plate 2211 is floatingly installed below the support 2210 by an elastic member 2212, a plurality of vacuum suction cups are embedded on the adsorption plate 2211, and the plurality of vacuum suction cups form a negative pressure area for sucking the membrane on the lower surface of the adsorption plate 2211.
[0061] Specifically, the elastic member 2212 is a coil spring, the top end of the coil spring abuts against the bottom surface of the support 2210, and the bottom end of the coil spring abuts against the top surface of the adsorption plate 2211.
[0062] By setting the adsorption assembly 221 to comprise the support 2210 and the adsorption plate 2211, the adsorption plate 2211 is floatingly installed below the support 2210, and the lower surface of the adsorption plate 2211 is provided with a plurality of adsorption holes in communication with the air guide channel, and the air guide channel is further communicated with the vacuum pump through the air pipe to form a negative pressure area for sucking the membrane outside the plurality of adsorption holes.
[0063] In an embodiment, the adsorption plates 2211 of the two sets of adsorption assemblies 221 are different in size along the first horizontal direction.
[0064] By setting the adsorption plates 2211 of the two sets of adsorption assemblies 221 to be large and small, different specifications and sizes of membranes can be matched, and good flexibility is achieved.
[0065] Please refer to Figure 1As shown, in an embodiment, the first pickup 22 is fixedly mounted on the bottom surface of the base plate 21, the second pickup 23 is reciprocally movably mounted on the bottom surface of the base plate 21 along the first horizontal direction, the fixed end of the first driving member 24 is mounted on the second pickup 23, and the driving end of the first driving member 24 is connected to the first pickup 22. The first driving member 24 is configured to drive the second pickup 23 to move towards or away from the first pickup 22 along the first horizontal direction.
[0066] By fixing the first pickup 22 on the base plate 21 and reciprocally movably mounting the second pickup 23 on the base plate 21 along the first horizontal direction, and driving the second pickup 23 to move towards or away from the first pickup 22 by the first driving member 24, the distance between the first pickup 22 and the second pickup 23 can be adjusted to the first distance or the second distance. This provides a pickup mechanism 20 with simple structure, easy implementation, and stable and reliable operation.
[0067] In an embodiment, the first pickup 22 and the second pickup 23 are both reciprocally movably mounted on the base plate 21 along the first horizontal direction, and the two driving ends of the first driving member 24 are respectively connected to the first pickup 22 and the second pickup 23. The first driving member 24 is configured to drive the first pickup 22 and the second pickup 23 to move towards or away from each other along the first horizontal direction.
[0068] By reciprocally movably mounting the first pickup 22 and the second pickup 23 on the base plate 21 along the first horizontal direction, and driving the first pickup 22 and the second pickup 23 to move towards or away from each other synchronously by the first driving member 24, the distance between the first pickup 22 and the second pickup 23 can be adjusted to the first distance or the second distance. This provides a pickup mechanism 20 with simple structure and high distance adjustment efficiency.
[0069] Please refer to Figure 2 As shown, in an embodiment, the first driving member 24 is a pneumatic cylinder, which is located above the base plate 21. The cylinder body of the pneumatic cylinder is fixedly mounted on the second pickup 23 through a first connecting member 240, and the driving rod of the pneumatic cylinder is connected to the first pickup 22 through a second connecting member 241. An avoiding hole 210 extending along the first horizontal direction is formed on the base plate 21, which is configured to avoid the first connecting member 240 and the second connecting member 241.
[0070] Specifically, the avoiding hole 210 is a waist-shaped hole extending along the first horizontal direction.
[0071] By mounting the pneumatic cylinder above the base plate 21 and forming the avoiding hole 210 on the base plate 21 to avoid the first connecting member 240 and the second connecting member 241, the first driving member 24 can be completely located above the base plate 21, which has simple overall structure, small space occupation, and reasonable layout.
[0072] In an embodiment, the first limiting member 211 is adjustably mounted on the substrate 21 along the first horizontal direction, the second limiting member 212 is adjustably mounted on the second connecting member 241 along the first horizontal direction, and the cylinder body of the air cylinder is located between the first limiting member 211 and the second limiting member 212. The first limiting member 211 and the second limiting member 212 cooperate to limit the stroke of the air cylinder moving along the first horizontal direction.
[0073] Through the cooperation of the first limiting member 211 and the second limiting member 241, the movement stroke of the air cylinder in the first horizontal direction is limited, and the accuracy of the distance adjustment of the first pickup member 22 and the second pickup member 23 is ensured. Meanwhile, the first limiting member 211 and the second limiting member 241 can be adjusted along the first horizontal direction, so as to adjust the movement stroke of the air cylinder in the first horizontal direction to adapt to different specifications of the diaphragm.
[0074] Please refer to Figure 2 and Figure 4 In an embodiment, a sliding guide pair 25 is arranged between the second pickup member 23 and the substrate 21. The sliding guide pair 25 includes a linear guide rail 250 and a sliding block 251. The linear guide rail 250 is laid on the bottom surface of the substrate 21 along the first horizontal direction, and the sliding block 251 is fixed on the second pickup member 23 and slidably sleeved on the linear guide rail 250.
[0075] Through the arrangement of the sliding guide pair 25 between the second pickup member 23 and the substrate 21, the stability and reliability of the second pickup member 23 sliding along the first horizontal direction are improved.
[0076] In an embodiment, the first pickup member 22 is adjustably fixedly mounted on the substrate 21 along the first horizontal direction through an adjusting assembly 26, and the sliding block 251 slidably sleeved on the linear guide rail 250 is also fixedly mounted on the first pickup member 22. The adjusting assembly 26 includes two locking screws (not shown in the figure), at least one second waist-shaped hole 260, and two limiting blocks 261. The at least one second waist-shaped hole 260 is opened on the substrate 21 and extends along the first horizontal direction. The two limiting blocks 261 are arranged on the top surface of the first pickup member 22 in a spaced manner, and the two limiting blocks 261 are respectively fitted on the two ends of the sliding block 251 on the first pickup member 22 in the first horizontal direction. A threaded hole 2610 is opened on the top surface of each limiting block 261, and each threaded hole 2610 corresponds to a locking screw. The locking screw passes through the second waist-shaped hole 260 and is locked in the corresponding threaded hole 2610, so as to fix the first pickup member 22 on the substrate 21.
[0077] By fixing the first pickup piece 22 on the base plate 21 in the first horizontal direction, the installation spacing of the first pickup piece 22 and the second pickup piece 23 on the base plate 21 is adjusted to adapt to different spacing operation requirements; the first pickup piece 22 is installed on the base plate 21 through the linear guide rail 250 and the sliding block 251, which ensures the straightness of the first pickup piece 22 sliding relative to the base plate 21 in the first horizontal direction; by opening the second waist-shaped hole 260 on the base plate 21 and spacing two limiting blocks 261 on the first pickup piece 22, the locking screw passes through the second waist-shaped hole 260 and is locked in the threaded hole on the limiting block 261, thereby fixing the first pickup piece 22 on the base plate 21, providing an adjustment assembly 26 with simple structure, easy implementation and convenient adjustment.
[0078] Please refer to Figure 1 As shown in the drawings, in an embodiment, the driving mechanism 10 includes a first driving assembly 11, a first horizontal moving seat 12, a second driving assembly 13, a lifting seat 14 and a third driving assembly 15, the driving end of the first driving assembly 11 is connected to the first horizontal moving seat 12, and the first driving assembly 11 is configured to drive the first horizontal seat 12 to move back and forth in the first horizontal direction; the second driving assembly 13 is installed on the first horizontal moving seat 12, the driving end of the second driving assembly 13 is connected to the lifting seat 14, and the second driving assembly 13 is configured to drive the lifting seat 14 to lift; the third driving assembly 15 is installed on the lifting seat 14, and the base plate 21 is movably installed on the lifting seat 14 in the second horizontal direction (Y direction), the driving end of the third driving assembly 15 is connected to the base plate 21, and the third driving assembly 15 is configured to drive the base plate 21 to move back and forth in the second horizontal direction, and the first horizontal direction is perpendicular to the second horizontal direction. Figure 1
[0079] Specifically, the first driving assembly 11 adopts a linear module composed of a motor and a synchronous belt type linear transmission pair, the first horizontal moving seat 12 is fixed on one side of the transmission belt of the synchronous belt type linear transmission pair, the second driving assembly 13 adopts a linear module composed of a motor, a synchronous belt linear transmission pair and a ball screw linear transmission pair, and the third driving assembly adopts a linear module composed of a motor, a synchronous belt linear transmission pair and a ball screw linear transmission pair.
[0080] Specifically, a sliding guide pair composed of a linear guide rail and a sliding block is arranged between the lifting seat 14 and the first horizontal moving seat 12 to ensure the stability of the lifting of the lifting seat 14, and a sliding guide pair composed of a linear guide rail and a sliding block is arranged between the base plate 21 and the lifting seat 14 to ensure the stability of the horizontal movement of the base plate 21 in the second horizontal direction.
[0081] Through cooperation of the first driving assembly 11, the first transverse moving seat 12, the second driving assembly 13, the lifting seat 14 and the third driving assembly 15, driving of the substrate 21 along the first horizontal direction and the second horizontal direction and along the height direction is realized, and the pickup mechanism 20 is moved between the film sheet slitting mechanism and the battery string welding device, thereby providing a driving mechanism capable of realizing three-axis transfer, and the overall structure is simple, stable and reliable.
[0082] The film sheet slitting and carrying device provided by the embodiment of the application has the following advantages.
[0083] 1) The two film sheets can be carried and automatically slitted at one time, so as to meet the use requirements of the battery string welding device, improve the production efficiency and meet the fast rhythm operation requirements.
[0084] 2) The distance between the two groups of adsorption assemblies is adjusted by adjusting the installation positions of the two ends of the fixed plate on the two groups of adsorption assemblies, so as to adapt to different specifications of film sheets and have good compatibility.
[0085] 3) The adsorption assembly realizes stable adsorption of the film sheet and does not cause deformation of the film sheet; meanwhile, hard contact between the adsorption plate and the film sheet is avoided to cause damage to the film sheet.
[0086] 4) The adsorption plates of the two groups of adsorption assemblies are large and small, so as to facilitate matching of different specifications and sizes of film sheets and have good flexibility.
[0087] 5) The installation distance between the first pickup piece and the second pickup piece on the substrate is adjustable, so as to adapt to different slitting operation requirements.
[0088] 6) The overall structure is compact, occupies small space and has reasonable layout.
[0089] The above embodiments only illustrate the basic principles and characteristics of the application, and the application is not limited by the above examples. Various changes and modifications of the application are possible without departing from the spirit and scope of the application, and these changes and modifications fall within the scope of the application. The scope of protection of the application is defined by the appended claims and their equivalents.
Claims
1. A diaphragm separation and handling device, characterized in that, The diaphragm splitting and transporting device includes a drive mechanism and a pickup mechanism, wherein: The drive end of the drive mechanism is connected to the pickup mechanism, and the drive mechanism is configured to drive the pickup mechanism to move between the diaphragm slitting mechanism and the battery string welding equipment. The pickup mechanism includes a substrate, a first pickup element, a second pickup element, and a first driving element. The driving end of the driving mechanism is connected to the substrate. The first pickup element and the second pickup element are mounted on the substrate in a first horizontal direction, which can be close to or far from each other. The first pickup element and the second pickup element are both configured to pick up or release a diaphragm. The driving end of the first driving element is connected to the first pickup element and / or the second pickup element. The first driving element is configured to drive the first pickup element and the second pickup element to be close to or far from each other, so that the distance between the first pickup element and the second pickup element is adjusted to a first distance or a second distance, wherein the first distance is smaller than the second distance. The driving mechanism drives the picking mechanism to move to the film cutting mechanism, so as to pick up the two films cut by the film cutting mechanism through the first picking member and the second picking member at the first distance respectively; The driving mechanism drives the picking mechanism and the two picked-up diaphragms to the battery string welding equipment, so that the two separated diaphragms are released onto the battery string welding equipment by the first picking member and the second picking member at the second spacing.
2. The diaphragm spacing and conveying device according to claim 1, characterized in that, The first pickup and the second pickup each include a fixing plate and two sets of adsorption components. The two sets of adsorption components are configured to cooperate to adsorb or release a membrane. The fixing plate is installed on the two adsorption components at both ends along its own length direction by screws. The fixing plate has a first waist-shaped hole for the screw to pass through, and the first waist-shaped hole extends along the length direction of the fixing plate.
3. The diaphragm separation and handling device according to claim 2, characterized in that, Each set of adsorption components includes a support and multiple suction cups. The support is slidably mounted on the bottom surface of the substrate along the first horizontal direction, and the multiple suction cups are matrixed and mounted on the lower surface of the support. The multiple suction cups cooperate to form a negative pressure area for adsorbing the membrane. Alternatively, each adsorption assembly includes a support and an adsorption plate. The support is slidably mounted on the bottom surface of the substrate along the first horizontal direction. The adsorption plate is buoyantly mounted below the support by an elastic element. Multiple vacuum suction cups are embedded in the adsorption plate, and the multiple vacuum suction cups form a negative pressure area on the lower surface of the adsorption plate to attract the membrane. Alternatively, each adsorption assembly includes a support and an adsorption plate. The support is slidably mounted on the bottom surface of the substrate along the first horizontal direction. The adsorption plate is buoyantly mounted below the support via an elastic element. An air-guiding channel for air circulation is provided in the adsorption plate. A plurality of adsorption holes communicating with the air-guiding channel are provided on the lower surface of the adsorption plate. The air-guiding channel is also connected to a vacuum pump via an air pipe to form a negative pressure area outside the plurality of adsorption holes to attract the membrane.
4. The diaphragm spacing and conveying device according to claim 3, characterized in that, The adsorption plates of the two sets of adsorption components have different dimensions along the first horizontal direction.
5. The diaphragm spacing and conveying device according to claim 1, characterized in that, The first pickup is fixedly mounted on the bottom surface of the substrate, and the second pickup is reciprocally mounted on the bottom surface of the substrate along a first horizontal direction. The fixed end of the first drive is mounted on the second pickup, and the drive end of the first drive is connected to the first pickup. The first drive is configured to drive the second pickup to move closer to or further away from the first pickup along the first horizontal direction.
6. The diaphragm separation and handling device according to claim 1, characterized in that, Both the first pickup and the second pickup are mounted on the substrate in a reciprocating motion along a first horizontal direction. The two driving ends of the first driving member are respectively connected to the first pickup and the second pickup. The first driving member is configured to drive the first pickup and the second pickup to move closer to or further away from each other along the first horizontal direction.
7. The diaphragm separation and handling device according to claim 5, characterized in that, The first driving component is a cylinder, which is located above the base plate. The cylinder body is fixedly mounted on the second pickup component via a first connector. The driving rod of the cylinder is connected to the first pickup component via a second connector. An avoidance hole extending along the first horizontal direction is provided on the base plate. The avoidance hole is configured to avoid the first connector and the second connector.
8. The diaphragm separation and handling device according to claim 7, characterized in that, A first limiting member adjustable along a first horizontal direction is mounted on the base plate, and a second limiting member adjustable along a first horizontal direction is mounted on the second connecting member. The cylinder body is located between the first limiting member and the second limiting member, and the stroke of the cylinder reciprocating along the first horizontal direction is limited by the cooperation of the first limiting member and the second limiting member.
9. The diaphragm separation and handling device according to claim 5, characterized in that, A sliding guide pair is provided between the second pickup member and the substrate. The sliding guide pair includes a linear guide rail and a slider, wherein: The linear guide rail is laid on the bottom surface of the substrate along the first horizontal direction, and the slider is fixed on the second pickup and slidably sleeved on the linear guide rail.
10. The diaphragm spacing and conveying device according to claim 9, characterized in that, The first pickup is fixedly mounted on the base plate in an adjustable manner along the first horizontal direction via an adjustment component, and the slider that is slidably sleeved on the linear guide rail is also fixedly mounted on the first pickup. The adjusting assembly includes two locking screws, at least one second oblong hole, and two limiting blocks, wherein: The at least one second oblong hole is formed on the substrate and extends along the first horizontal direction; The two limiting blocks are spaced apart on the top surface of the first pickup, and the two limiting blocks are respectively attached to the two ends of the slider on the first pickup in the first horizontal direction. A threaded hole is opened on the top surface of each limiting block, and each threaded hole corresponds to a locking screw. The locking screw passes through the second oblong hole and is locked in the corresponding threaded hole to fix the first pickup to the substrate.
11. The diaphragm spacing and conveying device according to claim 1, characterized in that, The drive mechanism includes a first drive assembly, a first transverse sliding seat, a second drive assembly, a lifting seat, and a third drive assembly, wherein: The driving end of the first driving component is connected to the first transverse slide seat, and the first driving component is configured to drive the first transverse slide seat to reciprocate along the first horizontal direction; The second drive assembly is mounted on the first transverse support, and the drive end of the second drive assembly is connected to the lifting support. The second drive assembly is configured to drive the lifting support to move up and down. The third drive assembly is mounted on the lifting base, and the base plate is mounted on the lifting base in a reciprocating manner along the second horizontal direction. The drive end of the third drive assembly is connected to the base plate, and the third drive assembly is configured to drive the base plate to reciprocate along the second horizontal direction, wherein the first horizontal direction is perpendicular to the second horizontal direction.