Dustproof capsule forming device
By using a dustproof capsule forming device with sealed connection and power amplification technology, the problems of low capsule forming efficiency and uneven quality have been solved, achieving efficient and low-cost capsule production.
Patent Information
- Application Number
- CN202423030641.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing capsule molding technology has shortcomings in terms of molding efficiency, material utilization, and molding quality consistency. In particular, it is inefficient, wasteful of materials, and has uneven molding quality during large-scale production.
The dustproof capsule forming device uses a sealed connector to connect with the external material guiding equipment to prevent dust from entering the material guiding channel. It also uses two sets of column forming pressure rollers to continuously rotate and extrude the capsule, and combines driven wheel and torque wheel to amplify the motor power and improve forming efficiency.
It improves capsule forming efficiency, reduces waste, ensures consistent forming quality, and lowers equipment upgrade and maintenance costs.
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Figure CN223900988U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to capsule forming technical field relates to a dustproof capsule forming device. BACKGROUND
[0002] The existing capsule forming technology has the following shortcomings in the forming efficiency: the production speed, material utilization rate and inconsistency of forming quality. The production speed is limited by the mechanical properties and operation process of the capsule forming machine, resulting in low efficiency in large-scale production. The material utilization rate is low because a large amount of waste may be generated during the forming process, especially when the capsule wall thickness is uneven or the design is unreasonable. In addition, the inconsistency of forming quality is often caused by equipment aging, improper maintenance or operation errors, which will affect the qualification rate of the final product.
[0003] The reasons for these shortcomings are diverse, including the limitations of equipment design, which may not meet the needs of high-speed production, the physical properties of raw materials such as flowability and viscosity, which will affect the capsule forming process, and the lack of control accuracy in the production process, which will lead to uneven capsule wall thickness and size deviation.
[0004] The conventional methods include upgrading or replacing the more advanced forming machinery. However, these methods also have disadvantages, such as the need for large capital investment for equipment upgrading or replacement, which may be a heavy burden for small and medium-sized enterprises. Therefore, there is an urgent need for a dustproof capsule forming device to solve the above problems. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model aims to provide a dustproof capsule forming device to solve the problems raised in the background art.
[0006] The utility model realizes the following technical scheme: a dustproof capsule forming device, comprising: a motor and a driven wheel, the lower end of the motor is provided with a group of installation platforms for bearing;
[0007] The right side of the installation platform is provided with a group of forming shells for forming and receiving the capsule material, the upper end of the forming shell is provided with a group of top covers for sealing the upper end cover, and the left and right sides of the top cover and the forming shell are provided with two groups of buckles for fixing;
[0008] The upper end of the top cover is provided with a plurality of connecting heads for sealing connection with external capsule forming raw material guide equipment, the inner side of the connecting head is provided with a plurality of sealing bushings for maintaining sealing at the connecting part, and the inner side of the sealing bushing is provided with a plurality of guide channels for guiding the capsule forming raw material. The connecting head can be used to seal connect with the external capsule forming raw material guide equipment, thereby preventing dust from entering the inside of the guide channel to prevent affecting the capsule forming effect.
[0009] As a preferred embodiment, the outer side of the connecting head is provided with a plurality of fixing holes for sealing connection and fixation with external capsule forming raw material guide equipment, and the middle position inside the top cover is provided with a plurality of forming cavities for external capsule raw material forming.
[0010] As a preferred embodiment, the inside of the forming cavity is provided with a plurality of forming pressure rollers for extrusion forming of external capsule forming raw material, the forming pressure rollers are provided in two groups, and the two groups of forming pressure rollers are cylindrical structures, the lower end of the two groups of forming pressure rollers is provided with a plurality of forming plates for extrusion forming of external capsule raw material. The two groups of forming pressure rollers can be used to extrude and form the external capsule raw material, and the continuous rotation of the two groups of forming pressure rollers can continuously form the external capsule raw material, thereby improving the capsule forming efficiency.
[0011] As a preferred embodiment, the inside of the forming plate is provided with a plurality of forming holes for capsule forming, and a rotating shaft is arranged between the two groups of forming pressure rollers for rotating connection, a connecting bearing is arranged between each group of forming pressure rollers and the rotating shaft, a screw hole is arranged at the middle position of the rotating shaft, and a transmission rod is arranged in the screw hole for power transmission of the motor.
[0012] As a preferred embodiment, the upper end of the transmission rod is threadedly connected with the inside of the screw hole, the middle position of the transmission rod is provided with a cooling cavity for rapid cooling and shaping of the formed capsule, and the inside of the lower end of the cooling cavity is provided with a guide seat for guiding the formed capsule.
[0013] As a preferred embodiment, the right side of the guide seat is provided with a material blocking plate for limiting and blocking the formed capsule, the outer side of the lower end of the transmission rod is provided with a driven wheel for receiving the power of the motor, and the left side of the driven wheel is provided with a torque wheel for amplifying the torque of the motor. The driven wheel, the torque wheel and the transmission wheel can be used to amplify the output power of the motor and convert the power torque, thereby driving the two groups of transversely moving forming pressure rollers to rotate.
[0014] As a preferred embodiment, the left side of the torque wheel is provided with a set of transmission wheels for transmitting power of the motor, the transmission wheels, the torque wheel and the driven wheel are connected through transmission belts, the lower end of the transmission rod is fixedly connected with the inner center position of the driven wheel through bolts, and the driving end of the motor is fixedly connected with the inner center position of the transmission wheel through bolts.
[0015] After the above technical scheme is adopted, the beneficial effects of the utility model are as follows: the connecting head is used to be sealingly connected with the external capsule forming raw material guide equipment, so that dust is prevented from entering the guide channel, thereby preventing the capsule forming effect from being affected, the two sets of forming pressure rollers are used to extrude and form the external capsule raw material, the external capsule raw material can be continuously formed along with the continuous rotation of the two sets of forming pressure rollers, thereby improving the capsule forming efficiency, the motor output power is amplified through the driven wheel, the torque wheel and the transmission wheel, and the power torque is converted, thereby driving the two sets of transversely moving forming pressure rollers to rotate. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without paying creative labor.
[0017] Figure 1 It is a front oblique side view of the right of the dustproof capsule forming device of the utility model;
[0018] Figure 2 It is a right side view of the right of the guide plate and the two sets of forming pressure rollers in the dustproof capsule forming device of the utility model;
[0019] Figure 3 It is a left oblique front side view of the inside of the guide cavity in the dustproof capsule forming device of the utility model;
[0020] Figure 4 It is a front side view of the transmission wheel, the torque wheel and the driven wheel in the dustproof capsule forming device of the utility model;
[0021] In the drawing: 100-motor, 110-mounting platform, 120-bracket, 130-connecting head, 140-sealing bushing, 150-fixing hole, 160-top cover, 170-forming shell, 180-guide plate, 190-leakage hole, 200-forming pressure roller, 210-rotation shaft, 220-forming hole, 230-transmission rod, 240-guide seat, 250-material blocking plate, 260-transmission wheel, 270-torque wheel, 280-driven wheel. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Please refer to Figures 1-4 A dustproof capsule forming device, comprising: a motor 100, a forming roller 200, a material guide seat 240 and a driven wheel 280, a group of installation platforms 110 for bearing the motor 100 are arranged at the lower end of the motor 100;
[0024] A group of forming shells 170 for forming and receiving the capsule material are arranged at the upper end of the right side of the installation platform 110, a group of top covers 160 for sealing the upper end of the forming shells 170 are arranged at the upper end of the forming shells 170, and buckles for fixing are arranged at the left and right sides of the connection between the top covers 160 and the forming shells 170.
[0025] A group of connecting heads 130 for sealing connection with the external capsule forming raw material guide equipment are arranged at the upper end of the top cover 160, a group of sealing bushings 140 for keeping the connection sealed are arranged at the inner side of the connecting head 130, a group of material guide channels for guiding the capsule forming raw material are arranged at the inner side of the sealing bushing 140, the connecting head 130 can be used to be sealingly connected with the external capsule forming raw material guide equipment, so as to prevent dust from entering the inside of the material guide channel and prevent the capsule forming effect from being affected.
[0026] A group of fixing holes 150 for sealingly fixing the external capsule forming raw material guide equipment are arranged at the outer side of the connecting head 130, and a group of forming cavities for forming the external capsule raw material are arranged at the middle position inside the top cover 160.
[0027] A group of forming rollers 200 for extruding and forming the external capsule forming raw material are arranged inside the forming cavity, the forming rollers 200 are in a columnar structure, and a group of forming plates for extruding and forming the external capsule raw material are arranged at the lower end of the two groups of forming rollers 200.
[0028] A group of forming holes 220 for forming the capsule are arranged inside the forming plate, a group of rotating shafts 210 for rotating connection are arranged between the two groups of forming rollers 200, a group of connecting bearings are arranged between each group of forming rollers 200 and the rotating shaft 210, a group of screw holes are arranged at the middle position of the rotating shaft 210, and a group of transmission rods 230 for transmitting the power of the motor 100 are arranged inside the screw holes.
[0029] The upper end of the transmission rod 230 is screwed and connected with the internal thread of the screw hole, the outside of the middle position of the transmission rod 230 is provided with a group of cooling cavities for quickly cooling and shaping the shaped capsules, the inside of the lower end of the cooling cavity is provided with a group of material guiding seats 240 for guiding the shaped capsules.
[0030] The right side of the material guiding seat 240 is provided with a group of material blocking plates 250 for limiting and blocking the shaped capsules, the outside of the lower end of the transmission rod 230 is provided with a group of driven wheels 280 for receiving the power of the motor 100, the left side of the driven wheel 280 is provided with a group of torque wheels 270 for amplifying the torque of the motor 100, the output power of the motor 100 can be amplified and the power torque can be converted by using the driven wheel 280, the torque wheel 270 and the transmission wheel 260, so as to drive the two groups of transversely moving shaped compression rollers 200 to rotate.
[0031] The left side of the torque wheel 270 is provided with a group of transmission wheels 260 for power transmission of the motor 100, the transmission wheel 260, the torque wheel 270 and the driven wheel 280 are connected through the transmission belt, the lower end of the transmission rod 230 is fixedly connected with the internal center position of the driven wheel 280 through bolts, and the driving end of the motor 100 is fixedly connected with the internal center position of the transmission wheel 260 through bolts.
[0032] Please refer to Figures 1-4 , as the first embodiment of the utility model: first, the staff seals and connects the external capsule shaping raw material guiding equipment with the connecting head 130, and prevents dust from entering the inside of the shaping cavity, then when the capsule shaping raw material enters the inside of the shaping cavity, the staff starts the motor 100, the motor 100 transmits power through the transmission wheel 260, amplifies the power torque, drives the driven wheel 280 to rotate, the driven wheel 280 drives the transmission rod 230 and the rotating shaft 210 to rotate, since a group of rotating shafts 210 for rotating connection are arranged between the two groups of shaped compression rollers 200, a group of connecting bearings are arranged between each group of shaped compression rollers 200 and the rotating shaft 210, a group of screw holes are arranged at the middle position of the rotating shaft 210, the rotating shaft 210 drives the two groups of shaped compression rollers 200 to rotate transversely, and the shaped compression rollers 200 are pressed to the capsule shaping raw material, so that the capsule shaping raw material is extruded from the inside of the shaping hole 220, and the external capsule raw material can be continuously shaped by the continuous rotation of the two groups of shaped compression rollers 200, thereby improving the capsule shaping efficiency.
[0033] Please refer to Figures 1-4As the second embodiment of the utility model: based on the above embodiment, further, because the connecting head 130 inside is equipped with a group of sealing bushings 140 for keeping the connection sealed, the sealing bushing 140 inside is equipped with a group of material guide channels for guiding the capsule forming raw material, when the capsule forming raw material enters the material guide channel, it can avoid contacting with the external air, thereby sealingly connecting with the external capsule forming raw material guide equipment by using the connecting head 130, and preventing dust from entering the inside of the material guide channel, so as to prevent affecting the capsule forming effect.
[0034] The above only is the preferred embodiment of the utility model, and does not use to limit the utility model, and any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be contained in the protection scope of the utility model.
Claims
1. A dust-proof capsule forming apparatus comprising: Motor (100), forming pressure roller (200), guide seat (240) and driven wheel (280), characterized in that: the lower end of the motor (100) is provided with a group of mounting platforms (110) for bearing; The right side of the mounting platform (110) is provided with a group of forming shells (170) for forming and receiving the capsule material, and the upper end of the forming shell (170) is provided with a group of top covers (160) for sealing the upper end cover, and the left and right sides of the top cover (160) and the forming shell (170) are provided with two groups of buckles for fixing; The upper end of the top cover (160) is provided with a group of connecting heads (130) for sealing connection with the external capsule forming raw material guide equipment, and the inner side of the connecting head (130) is provided with a group of sealing bushings (140) for sealing the connection, and the inner side of the sealing bushing (140) is provided with a group of guide channels for guiding the capsule forming raw material.
2. The dust-proof capsule forming device according to claim 1, characterized in that: The outer side of the connecting head (130) is provided with a plurality of groups of fixing holes (150) for sealing connection and fixation with the external capsule forming raw material guide equipment, and the inner side of the top cover (160) is provided with a group of forming cavities for external capsule raw material forming.
3. A dust-proof capsule forming device according to claim 2, characterized in that: The inner side of the forming cavity is provided with a group of forming pressure rollers (200) for extruding the external capsule forming raw material, and the forming pressure roller (200) is provided with two groups, and the two groups of forming pressure rollers (200) are cylindrical structures, and the lower end of the two groups of forming pressure rollers (200) is provided with a group of forming plates for extruding the external capsule raw material.
4. The dust-proof capsule forming device according to claim 3, characterized in that: A plurality of groups of forming holes (220) for capsule forming are formed in the inner side of the forming plate, and a group of rotating shafts (210) for rotating connection are arranged between the two groups of forming pressure rollers (200), and a group of connecting bearings are arranged between each group of forming pressure rollers (200) and the rotating shaft (210), and a group of screw holes are arranged at the middle position of the rotating shaft (210), and a group of transmission rods (230) for power transmission of the motor (100) are arranged in the screw holes.
5. A dust-proof capsule forming device according to claim 4, characterized in that: The upper end of the transmission rod (230) is threadedly connected with the inner side of the screw hole, and a group of cooling cavities for rapid cooling and shaping of the formed capsules are arranged at the outer side of the middle position of the transmission rod (230), and a group of guide seats (240) for guiding the formed capsules are arranged at the inner side of the lower end of the cooling cavity.
6. A dust-proof capsule forming device according to claim 5, characterized in that: The right side of the guide seat (240) is provided with a group of material blocking plates (250) for limiting and retaining the formed capsules, and a group of driven wheels (280) for bearing the power of the motor (100) are arranged at the outer side of the lower end of the transmission rod (230), and a group of torque wheels (270) for amplifying the torque of the motor (100) are arranged at the left side of the driven wheel (280).
7. A dust-proof capsule forming device according to claim 6, characterized in that: The left side of the torque wheel (270) is provided with a group of transmission wheels (260) for power transmission of the motor (100), the transmission wheel (260), the torque wheel (270) and the driven wheel (280) are connected through the transmission belt, the lower end of the transmission rod (230) is fixedly connected with the inner center position of the driven wheel (280) through bolts, and the driving end of the motor (100) is fixedly connected with the inner center position of the transmission wheel (260) through bolts.