Efficient oil separator
The first and second filter structures, equipped with disassembly mechanisms, facilitate the cleaning of the wire mesh demister and filter plates, solving the problem of impurity accumulation on the filter screen. Furthermore, the movable support mechanism adapts to various installation methods, improving the separation efficiency and ease of installation of the oil separator.
Patent Information
- Application Number
- CN202520331601.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-02-27
AI Technical Summary
In existing oil separators, the filter screen is prone to accumulating impurities, resulting in a decrease in filtration efficiency. Furthermore, the support frame cannot adapt to complex installation situations, affecting the efficiency and performance of the device.
The design incorporates a first filter structure and a second filter structure. The disassembly mechanism facilitates the disassembly and cleaning of the wire mesh demister and filter plate, while the movable support mechanism adapts to various installation conditions.
It facilitates cleaning, prevents impurity buildup, improves filtration efficiency, enhances device adaptability and ease of installation, and improves overall separation efficiency.
Smart Images

Figure CN223901515U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to oil separator technical field especially relates to a high -efficient oil separator. BACKGROUND
[0002] An oil separator is a device used to separate oil from gas or liquid, widely used in compressed air systems, refrigeration systems and lubricating oil systems, etc. Its core function is to remove oil from gas or liquid to protect downstream equipment, improve system efficiency and prolong equipment service life.
[0003] In the use of the oil separator, a filter screen is usually installed in the oil separator. However, in the long-term use of the filter screen, a lot of impurities will accumulate in the filter screen, which is not convenient to disassemble and clean. When the impurities in the filter screen cannot be cleaned in time, the impurities will accumulate in the mesh of the filter screen, which will make the oil difficult to pass through the filter screen again, thereby reducing the filtering effect of the filter screen, and adversely affecting the overall oil-gas separation efficiency and reducing the overall device use effect. At the same time, the existing oil separator is usually supported by a support frame on the shell after installation, but the support position of the support frame is fixed and cannot adapt to complex installation conditions. Therefore, the high-efficiency oil separator is provided to solve the above problems. SUMMARY
[0004] The utility model aims at solving above-mentioned technical problem in prior art, provides a kind of high-efficiency oil separator, it is equipped with first filter structure and second filter structure, wire mesh demister is installed to first filter structure by dismounting mechanism, first filter plate and second filter plate are installed to second filter structure by dismounting mechanism, by the setting of dismounting structure, the dismounting of wire mesh demister, first filter plate and second filter plate is facilitated, so as to facilitate its cleaning, avoid impurity accumulation, and support mechanism is movably installed on support frame, and the installation of support mechanism and external, so that oil separator can adapt to a variety of installation conditions.
[0005] To solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A kind of high-efficiency oil separator, including body, body is equipped with shell, shell is equipped with oil-gas inlet unit, gas outlet unit and oil outlet unit;Its characterized in that: first filter structure is installed in body near gas outlet unit, wire mesh demister is installed by dismounting mechanism to first filter structure, second filter structure is installed in body near oil outlet unit, first filter plate and second filter plate are installed by dismounting mechanism to second filter structure, support frame is installed to shell, support mechanism is movably installed on support frame, and the installation of oil separator is realized by support mechanism.
[0007] By being provided with the first filter structure and the second filter structure, the wire mesh demister is installed on the first filter structure through the dismounting mechanism, the first filter plate and the second filter plate are installed on the second filter structure through the dismounting mechanism, and the dismounting mechanism is arranged, so that the wire mesh demister, the first filter plate and the second filter plate are convenient to dismount, thereby being convenient to clean, impurities are prevented from being accumulated, the support mechanism is movably installed on the support frame, and the oil separator can adapt to various installation conditions by being installed with the outside through the support mechanism.
[0008] Further, the support frame is provided with fixing holes, the support mechanism is fixed on the support frame through the fixing holes combined with bolts, the support mechanism comprises a connecting piece one and a connecting piece two, the connecting piece one and the connecting piece two are connected in sequence through a hinge shaft, and the connecting piece one and the connecting piece two can rotate relative to each other.
[0009] Further, the dismounting mechanism comprises a mounting groove, a threaded rod and a fixing nut, the mounting groove is arranged on the first filter structure and the second filter structure, the threaded rod is installed in the mounting groove, the wire mesh demister, the first filter plate and the second filter plate are provided with mounting plates corresponding to the mounting grooves, the mounting plates are provided with mounting holes, the threaded rod passes through the mounting holes, and the fixing nut is installed on the threaded rod to fix the mounting plates.
[0010] Further, the first filter structure and the second filter structure are both provided with annular parts, and the annular parts abut against the end parts of the body.
[0011] Further, the shell is provided with an air outlet end cover and an oil outlet end cover, the air outlet end cover and the oil outlet end cover are installed at two ends of the shell, the air outlet unit is installed on the air outlet end cover, and the oil outlet unit is installed on the oil outlet end cover.
[0012] Further, the air outlet end cover and the oil outlet end cover are the same in structure and both comprise a bent plate and a guide part, the bent plate and the guide part are integrally formed, the two ends of the shell are embedded in the bent plate, and the guide part is used for guiding oil outlet and air outlet.
[0013] Further, the air outlet unit comprises an air outlet pipe, the air outlet pipe is provided with an air outlet, the oil outlet unit comprises an oil outlet pipe, the oil outlet pipe is provided with an oil outlet, and the air outlet pipe and the oil outlet pipe are both provided with threaded parts.
[0014] Further, the oil and gas inlet unit comprises an oil and gas inlet pipe, the oil and gas inlet pipe is located in the body, the oil and gas inlet pipe is provided with a plurality of shunt openings, and oil and gas fall into the body through the shunt openings.
[0015] The utility model discloses have following beneficial effect because of adopting above -mentioned technical scheme:
[0016] The utility model discloses a first filter structure is installed to the inside of the body near the air outlet unit, and the first filter structure is installed with wire mesh demister through the dismounting mechanism, the second filter structure is installed to the inside of the body near the oil outlet unit, and the second filter structure is installed with first filter plate and second filter plate through the dismounting mechanism, and the shell is installed with support frame, and the support mechanism is movably installed on the support frame, and the installation of oil separator is realized through the support mechanism, is equipped with first filter structure and second filter structure, and the wire mesh demister is installed to the first filter structure through the dismounting mechanism, and the first filter plate and second filter plate are installed to the second filter structure through the dismounting mechanism, and through the setting of dismounting structure, the wire mesh demister, first filter plate and second filter plate are convenient to dismount, thereby being convenient for washing, avoid the accumulation of impurity, and the support mechanism is movably installed on the support frame, and the oil separator can adapt to a plurality of installation conditions through the installation of support mechanism and outside. BRIEF DESCRIPTION OF DRAWINGS
[0017] The utility model will be further explained in connection with the drawings:
[0018] Figure 1 It is the structure schematic drawing of a kind of efficient oil separator of the utility model;
[0019] Figure 2 It is the structure schematic drawing of another view of a kind of efficient oil separator of the utility model;
[0020] Figure 3 It is the movement state diagram (one) of support mechanism in the utility model;
[0021] Figure 4 It is the movement state diagram (two) of support mechanism in the utility model;
[0022] Figure 5 It is the sectional view of a kind of efficient oil separator of the utility model;
[0023] Figure 6 It is the structure schematic drawing of first filter structure in the utility model;
[0024] Figure 7 It is the exploded schematic view of second filter structure in the utility model.
[0025] In the figure: 1 - body; 2 - first filter structure; 3 - wire mesh demister; 4 - second filter structure; 5 - first filter plate; 6 - second filter plate; 7 - support frame; 8 - support mechanism; 9 - connecting piece one; 10 - connecting piece two; 11 - hinged shaft; 12 - mounting groove; 13 - threaded rod; 14 - fixing nut; 15 - mounting plate; 16 - mounting hole; 17 - annular part; 18 - gas outlet end cover; 19 - oil outlet end cover; 20 - bent plate; 21 - guide part; 22 - gas outlet pipe; 23 - gas outlet; 24 - oil outlet pipe; 25 - oil outlet; 26 - threaded part; 27 - oil-gas inlet pipe; 28 - shunt; 29 - shell. DETAILED DESCRIPTION
[0026] As Figures 1 to 7 shown, the utility model relates to a kind of high-efficiency oil separators, including body 1, shell 29, oil-gas inlet unit, gas outlet unit, oil outlet unit, first filter structure 2 and second filter structure 4, shell 29 is equipped with gas outlet end cover 18 and oil outlet end cover 19, shell 29 is set in body 1 outside, gas outlet end cover 18 and oil outlet end cover 19 are installed at the both ends of shell 29, gas outlet unit is installed on gas outlet end cover 18, oil outlet unit is installed on oil outlet end cover 19, first filter structure 2 and second filter structure 4 are installed in body 1, first filter structure 2 is close to gas outlet unit, second filter structure 4 is close to oil outlet unit, first filter structure 2 is installed with wire mesh demister 3 by dismounting mechanism, second filter structure 4 is installed with first filter plate 5 and second filter plate 6 by dismounting mechanism, shell 29 is installed with support frame 7, support mechanism 8 is movably installed on support frame 7, and the installation of oil separator is realized by support mechanism 8.
[0027] The utility model is equipped with first filter structure 2 and second filter structure 4, wire mesh demister 3 is installed on first filter structure 2 by dismounting mechanism, first filter plate 5 and second filter plate 6 are installed on second filter structure 4 by dismounting mechanism, by the setting of dismounting structure, the dismounting of wire mesh demister 3, first filter plate 5 and second filter plate 6 is convenient, so as to be convenient for washing, avoid impurity accumulation, and support mechanism 8 is movably installed on support frame 7, and the installation is carried out with outside by support mechanism 8, so that oil separator can adapt to multiple installation conditions.
[0028] Meanwhile, oil-gas mixture carries out oil-gas separation in body 1, and the gas after separation is filtered by wire mesh demister 3, filters the oil remaining in the gas, and the oil after separation is double-filtered by first filter plate 5 and second filter plate 6, and finally is discharged by oil outlet unit,
[0029] The support frame 7 is provided with a fixing hole, and the support frame 7 is fixed with the support mechanism 8 through the fixing hole by means of a bolt. The support mechanism 8 comprises a plurality of connecting pieces one 9 and a plurality of connecting pieces two 10. The connecting pieces one 9 and the connecting pieces two 10 are sequentially connected through a hinge shaft 11. The connecting pieces one 9 and the connecting pieces two 10 can rotate relative to each other around the hinge shaft 11.
[0030] In the embodiment, the support mechanism 8 is provided with two support mechanisms, which are symmetrically arranged on both sides of the shell 29. The support mechanism 8 is fixed with the support frame 7 through the connecting piece one 9. The outermost ends of the support mechanism 8 are both the connecting piece one 9. The outermost connecting piece one 9 is provided with a hole, so that the connecting piece one 9 is convenient to be connected with the external support.
[0031] As shown in the figure, Figures 3 to 4 When the oil separator is installed, it needs to be supported, so as to stabilize the installation of the oil separator. The connecting piece one 9 and the connecting piece two 10 are hingedly connected through the hinge shaft 11. At this time, the adjacent two connecting piece one 9 and the connecting piece two 10 can rotate in any direction, so that the oil separator can adapt to various installation conditions, and the installation convenience is increased.
[0032] The dismounting mechanism comprises a mounting groove 12, a threaded rod 13 and a fixing nut 14. The mounting groove 12 is arranged on the first filter structure 2 and the second filter structure 4. The threaded rod 13 is mounted in the mounting groove 12. The wire mesh demister 3, the first filter plate 5 and the second filter plate 6 are provided with a mounting plate 15 corresponding to the mounting groove 12. The mounting plate 15 is provided with a mounting hole 16. The threaded rod 13 passes through the mounting hole 16. The fixing nut 14 is mounted on the threaded rod 13 to fix the mounting plate 15. When the wire mesh demister 3, the first filter plate 5 and the second filter plate 6 are mounted, the mounting plate 15 is arranged in the mounting groove 12, and the threaded rod 13 in the mounting groove 12 passes through the mounting hole 16. Finally, the wire mesh demister 3, the first filter plate 5 and the second filter plate 6 are fixed through the fixing nut 14. The wire mesh demister 3, the first filter plate 5 and the second filter plate 6 are convenient to be dismounted, so as to be cleaned, avoid impurities from being blocked, and increase the separation efficiency of the oil separator.
[0033] The first filter structure 2 and the second filter structure 4 are both provided with an annular portion 17. The annular portion 17 abuts against the end portion of the body 1, so as to avoid the first filter structure 2 and the second filter structure 4 from being deviated in the body 1.
[0034] The gas outlet end cover 18 and the oil outlet end cover 19 are the same structure, both comprising a bent plate 20 and a guide portion 21. The bent plate 20 and the guide portion 21 are integrally formed. The two ends of the shell 29 are embedded in the bent plate 20, so as to realize the installation of the gas outlet end cover 18 and the oil outlet end cover 19 with the shell 29. The guide portion 21 is used for guiding the separated oil and gas, so as to facilitate the discharge of the oil and the gas.
[0035] The air outlet unit comprises an air outlet pipe 22 provided with an air outlet 23, and the oil outlet unit comprises an oil outlet pipe 24 provided with an oil outlet 25, and the air outlet pipe 22 and the oil outlet pipe 24 are both provided with threaded portions 26 for being connected with external pipelines.
[0036] The oil-gas inlet unit comprises an oil-gas inlet pipe 27 located in the body 1 and provided with a plurality of distribution openings 28 through which the oil-gas falls into the body 1, and the oil-gas mixture falls into the body 1 through the distribution openings 28 and then falls into the oil-gas inlet pipe 27, and the oil-gas is separated by gravity.
[0037] The above is only a specific embodiment of the present application, but the technical features of the present application are not limited to this. Any simple change, equivalent replacement or modification made on the basis of the present application to solve the same technical problem and achieve the same technical effect is included in the protection scope of the present application.
Claims
1. A high-efficiency oil separator, comprising a body, an outer shell provided on the body, the outer shell being provided with an oil-gas inlet unit, a gas outlet unit and an oil outlet unit; characterized in that A first filter structure is installed in the body near the gas outlet unit, a wire mesh demister is installed on the first filter structure through a dismounting mechanism, a second filter structure is installed in the body near the oil outlet unit, a first filter plate and a second filter plate are installed on the second filter structure through the dismounting mechanism, a support frame is installed on the outer shell, and a support mechanism is movably installed on the support frame, and the installation of the oil separator is realized through the support mechanism.
2. A high efficiency oil separator according to claim 1, wherein: The support frame is provided with a fixing hole, the support mechanism is fixed on the support frame through the fixing hole and a bolt, the support mechanism comprises a connecting piece one and a connecting piece two, the connecting piece one and the connecting piece two are connected in sequence through a hinge shaft, and the connecting piece one and the connecting piece two can rotate relative to each other.
3. A high efficiency oil separator as in claim 1, wherein: The dismounting mechanism comprises a mounting groove, a threaded rod and a fixing nut, the mounting groove is arranged on the first filter structure and the second filter structure, the threaded rod is installed in the mounting groove, the wire mesh demister, the first filter plate and the second filter plate are provided with a mounting plate corresponding to the mounting groove, the mounting plate is provided with a mounting hole, the threaded rod passes through the mounting hole, and the fixing nut is installed on the threaded rod to fix the mounting plate.
4. The high efficiency oil separator of claim 1 wherein: The first filter structure and the second filter structure are both provided with an annular part, and the annular part abuts against the end part of the body.
5. The high efficiency oil separator of claim 1 wherein: The outer shell is provided with a gas outlet end cover and an oil outlet end cover, the gas outlet end cover and the oil outlet end cover are installed at two ends of the outer shell, the gas outlet unit is installed on the gas outlet end cover, and the oil outlet unit is installed on the oil outlet end cover.
6. A high efficiency oil separator according to claim 5 wherein: The gas outlet end cover and the oil outlet end cover are the same in structure and both comprise a bent plate and a guide part, the bent plate and the guide part are integrally formed, the two ends of the outer shell are embedded in the bent plate, and the guide part is used for guiding oil outlet and gas outlet.
7. The high efficiency oil separator of claim 1 wherein: The gas outlet unit comprises a gas outlet pipe, the gas outlet pipe is provided with a gas outlet, the oil outlet unit comprises an oil outlet pipe, the oil outlet pipe is provided with an oil outlet, and the gas outlet pipe and the oil outlet pipe are both provided with a threaded part.
8. The high efficiency oil separator of claim 1 wherein: The oil-gas inlet unit comprises an oil-gas inlet pipe, the oil-gas inlet pipe is located in the body, and the oil-gas inlet pipe is provided with a plurality of shunt openings, and oil-gas falls into the body through the shunt openings.