Textile dye concentration adjusting device

By combining the design of the auger and the mixing rod, the problem of uneven dye concentration in textile dye concentration adjustment devices is solved, enabling rapid dye mixing and accurate concentration control, thus improving the dyeing effect.

CN223901662UActive Publication Date: 2026-02-13SHUCHENG JIUJIU GARMENT CO LTD
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Patent Information

Application Number
CN202520501281.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-02-13
Estimated Expiration
2035-03-20

AI Technical Summary

Technical Problem

Existing textile dye concentration adjustment devices cause uneven concentrations when replenishing dye, which can easily lead to dye precipitation and affect dyeing quality.

Method used

The design employs a combination of an auger and a mixing rod. The auger is driven by a motor to rotate and transport the dye, while simultaneously driving the mixing rod to rotate within the dye bath. This controls the dripping speed of the dye, ensuring uniform mixing and consistent addition.

Benefits of technology

It enables rapid dye mixing and accurate concentration adjustment, avoiding uneven concentration and improving dyeing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a textile dye concentration adjusting device, which is applied to the technical field of textile, and comprises a shell, the bottom of the shell is provided with a dye pool, two sides of the top of the shell are respectively bolted with a supplement tank, one side of the shell is bolted with a motor, the output end of the motor is bolted with a rotating shaft which is rotatably connected with the shell, and the output end of the rotating shaft is connected with the shell. The two sides of the surface of the rotating shaft are symmetrically connected with packing augers used in cooperation with the supplementing tank in a bolted mode. The motor is started to drive the auger to rotate so as to convey the supplemented dye, and meanwhile, the mixing rod is synchronously driven to rotate in the dye pool so as to stir the supplemented dye. Therefore, dye precipitation is avoided, and it is guaranteed that the dye can be rapidly mixed together after being supplemented. The dripping speed of the dye in the two supplementing tanks can be controlled by rotating the rotating sleeve, so that the dye can be added at a constant speed according to the concentration of the residual dye in the dye pool, the concentration of the dye can be conveniently and accurately adjusted, and the phenomenon that the concentration is not uniform is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to textile technical field, especially relate to a textile dye concentration adjusting device. BACKGROUND

[0002] The existing textile dye concentration adjusting device generally monitors the dye concentration in the dye tank through the detection of light source and photoresistor. When the dye concentration decreases, the photoresistor will detect the change of light, thereby reminding the staff to supplement the dye into the tank in time, so as to ensure that the dye concentration is maintained within the set range.

[0003] At present, the Chinese utility model with the publication number CN220759135U discloses a dye preparation device for adjusting the activity of dye concentration. However, when the existing textile dye is supplemented, the dye is directly supplemented according to the concentration change after the dye decreases. Since the dye is directly and quickly supplemented into the pool, the supplemented dye is very uneven, which is not convenient for accurate adjustment and supplementation of the concentration of the dye. Moreover, due to the uneven concentration of the original dye in the pool and the dye supplemented again, stratification may occur inside the dye pool, the dye with higher concentration may precipitate downward, and it is difficult to quickly mix together, which affects the quality of subsequent dyeing. UTILITY MODEL CONTENT

[0004] The utility model aims to provide a textile dye concentration adjusting device, which has the advantages of avoiding dye precipitation, ensuring that the dye can be quickly mixed together after supplementation, uniformly adding the dye, and avoiding uneven dye concentration.

[0005] The above technical purpose of the utility model is realized through the following technical scheme: a textile dye concentration adjusting device, comprising a shell, a dye pool is formed in the bottom of the shell, a supplement tank is bolted on both sides of the top of the shell, a motor is bolted on one side of the shell, a rotating shaft connected with the shell is bolted to the output end of the motor, a screw auger matched with the supplement tank is symmetrically bolted on both sides of the surface of the rotating shaft, a first bevel gear fixed with the rotating shaft is arranged between the two screw augers, a second bevel gear is meshed with the bottom of the first bevel gear, a mixing rod is rotatably connected with the inside of the shell and bolted with the second bevel gear.

[0006] Using the above technical solution, when the dye concentration decreases, the motor drives the auger to rotate and transport the replenished dye. Simultaneously, the mixing rod rotates inside the dye tank, agitating the replenished dye. This prevents dye sedimentation and ensures that the replenished dyes are quickly mixed together. By rotating the rotating sleeve, the dripping rate of dye in the two replenishment tanks can be controlled separately. This allows for uniform addition based on the concentration of remaining dye in the dye tank, facilitating accurate adjustment of the dye concentration and reducing uneven concentration phenomena.

[0007] The present invention is further configured such that: a feeding port is opened on both sides of the top of the shell near the replenishment tank; a discharge pipe bolted to the shell is provided on the side of the bottom of the two augers away from the feeding port; a rotating sleeve is rotatably sleeved at the bottom of the replenishment tank; a first flow limiting groove is opened inside the rotating sleeve; and a second flow limiting groove is opened at the end of the replenishment tank and the feeding port near the rotating sleeve, which is used in conjunction with the first flow limiting groove.

[0008] By adopting the above technical solution, the dye can be added at a uniform rate according to the concentration of the remaining dye in the dye pool, which facilitates accurate adjustment of the dye concentration and reduces the phenomenon of uneven concentration.

[0009] The present invention is further configured such that: a sealing ring is bonded to the inner surface of the rotating sleeve, which is slidably connected to the replenishment tank and the shell respectively.

[0010] By adopting the above technical solution, the sealing performance is improved, preventing dye from seeping out from the gaps.

[0011] The present invention is further configured such that textile rollers for use with dye baths are rotatably connected to both sides inside the housing.

[0012] The above technical solution facilitates the movement of guide rollers on the textile fabric, allowing the fabric to be dyed inside the dye bath.

[0013] The present invention is further configured such that: drain valves that are fixedly connected to the dye bath are bolted to both sides of the bottom of the housing.

[0014] By adopting the above technical solution, the dye inside the drain valve can be discharged, making it easier to replace the dye.

[0015] The present invention is further configured such that a photoresistor and a detection light source are respectively bolted to one side of the inside of the housing for mutual cooperation.

[0016] By adopting the above technical solution, the dye concentration in the dye pool is monitored through a second bevel gear and a photoresistor, so that the dye can be replenished in a timely manner when the dye concentration changes.

[0017] The present invention is further configured such that a sealing cap is hinged to the top of the replenishment tank.

[0018] By adopting the technical scheme, the top of the supplement tank can be covered to prevent dust from entering the inside when not in use.

[0019] The utility model further sets up: the other side of shell surface is bolted with observation window.

[0020] By adopting the technical scheme, the concentration of the dye inside the dye pool can be observed, so that timely supplement can be facilitated.

[0021] In conclusion, the utility model has the following beneficial effects:

[0022] 1. When the concentration of the dye is reduced, the motor is started to drive the auger to rotate and transport the supplemented dye, and simultaneously drive the mixing rod to rotate inside the dye pool to agitate the supplemented dye, so that the dye can be prevented from depositing and can be quickly mixed together after being supplemented;

[0023] 2. The rotating sleeve can be rotated to control the dripping speed of the dye inside the two supplement tanks, so that the dye can be added at a uniform speed according to the concentration of the remaining dye inside the dye pool, the concentration of the dye can be accurately adjusted, and the phenomenon of uneven concentration can be reduced. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a structural schematic view of the utility model;

[0025] Figure 2 It is a structural sectional view of the utility model;

[0026] Figure 3 It is a local structure top view sectional view of the utility model;

[0027] Figure 4 It is an enlarged view of point A in the utility model. Figure 2

[0028] Reference signs: 1, shell; 2, supplement tank; 3, dye pool; 4, motor; 5, rotating shaft; 6, auger; 7, first bevel gear; 8, second bevel gear; 9, mixing rod; 10, rotating sleeve; 11, first flow limiting groove; 12, second flow limiting groove; 13, sealing ring; 14, charging port; 15, textile roller; 16, liquid discharge valve; 17, photosensitive resistor; 18, detection light source; 19, discharge pipe; 20, sealing cover; 21, observation window. DETAILED DESCRIPTION

[0029] The utility model will be further explained in detail in combination with the drawings.

[0030] Example 1:

[0031] Reference Figure 1 ,​Figure 2 The utility model provides a textile dye concentration adjusting device, including the casing 1, the bottom of casing 1 is equipped with dye pool 3, both sides of casing 1 top are bolted with supplementary tank 2, one side of casing 1 is bolted with motor 4, the output of motor 4 is bolted with the rotation axis 5 of rotation connection with casing 1, the both sides of rotation axis 5 surface symmetry are bolted with auger 6 with supplementary tank 2 cooperation uses, between two augers 6 is provided with the first bevel gear 7 of fixed sleeve with rotation axis 5, the bottom of first bevel gear 7 is engaged with second bevel gear 8, the inside rotation connection of casing 1 is bolted with mixing rod 9 with second bevel gear 8. When the dye concentration is reduced, the motor 4 is started to drive the auger 6 to rotate and transport the supplemented dye, and simultaneously drive the mixing rod 9 to rotate in the dye pool 3. The supplemented dye is stirred to avoid the dye precipitation and ensure that the dye can be quickly mixed together after being supplemented.

[0032] Reference Figure 2 Both sides of the inside of casing 1 are rotationally connected with textile rollers 15 for cooperation with dye pool 3. It is convenient to move the guide roller of the textile cloth, so that the textile cloth can be dyed in the dye pool 3.

[0033] Reference Figure 1 、 Figure 2 The bottom of the casing 1 is bolted with a liquid discharge valve 16 fixedly communicated with the dye pool 3. The dye in the liquid discharge valve 16 can be discharged to facilitate the replacement of the dye.

[0034] Reference Figure 2 One side of the inside of the casing 1 is bolted with a photosensitive resistor 17 and a detection light source 18 for cooperation. The dye concentration in the dye pool 3 is monitored by the second bevel gear 8 and the photosensitive resistor 17, so that the dye can be supplemented in time when the dye concentration changes.

[0035] Reference Figure 1 、 Figure 2 A sealing cover 20 is hinged to the top of the supplementary tank 2. The top of the supplementary tank 2 can be covered to prevent dust from entering the inside when not in use.

[0036] Brief description of the use process: the rotation axis 5 is rotated by starting the motor 4 to drive the auger 6 to forcibly transport the dye flowing into the supplementary tank 2, so that the dye is discharged through the discharge pipe 19 into the dye pool 3 for supplement. Then the first bevel gear 7 is rotated synchronously by the rotation axis 5 to engage with the second bevel gear 8, so that the mixing rod 9 rotates in the inside of the dye pool 3 to mix the supplemented dye evenly.

[0037] Example 2:

[0038] Reference Figure 1 、 Figure 2 、 Figure 3、 Figure 4 The application discloses a textile dye concentration adjusting device, which comprises a shell 1, two supplement tanks 2, a dye pool 3, a rotating sleeve 10, a first flow-limiting groove 11, a second flow-limiting groove 12, two screw conveyers 6 and two discharge pipes 19.

[0039] With reference to Figure 4 The inner surface of the rotating sleeve 10 is attached with sealing rings 13 which are slidably sleeved with the supplement tanks 2 and the shell 1 respectively.

[0040] With reference to Figure 1 The other side of the surface of the shell 1 is attached with an observation window 21.

[0041] The use process is briefly described as follows: different dyes are added into the two supplement tanks 2, when the dye concentration in the dye pool 3 changes, the rotating sleeve 10 is twisted to rotate between the supplement tanks 2 and the feeding openings 14, the second flow-limiting grooves 12 and the first flow-limiting grooves 11 are communicated with each other, so that the dyes in the supplement tanks 2 can flow downwards into the feeding openings 14 to supplement. The rotating sleeve 10 is twisted to control the overlapping size of the second flow-limiting grooves 12 and the first flow-limiting grooves 11, so that the downward dripping speed of the dyes can be controlled, and then the dyes can be uniformly controlled to flow into the dye pool 3 to supplement.

[0042] The specific embodiment is only an explanation of the application, and is not a limitation of the application. Those skilled in the art can make modifications to the embodiment without creative contribution after reading the specification, and the application is protected by the patent law as long as the modifications are within the scope of the claims.

Claims

1. A textile dye concentration adjustment device comprising a housing (1), characterised in that: The bottom of the shell (1) is provided with a dye pool (3), both sides of the top of the shell (1) are bolted with a supplementary tank (2), one side of the shell (1) is bolted with a motor (4), the output end of the motor (4) is bolted with a rotating shaft (5) which is rotationally connected with the shell (1), both sides of the surface of the rotating shaft (5) are symmetrically bolted with a screw conveyor (6) which is used in cooperation with the supplementary tank (2), a first bevel gear (7) is fixedly sleeved with the rotating shaft (5) and is arranged between the two screw conveyors (6), the bottom of the first bevel gear (7) is engaged with a second bevel gear (8), a mixing rod (9) is rotationally connected inside the shell (1) and is bolted with the second bevel gear (8).

2. A textile dye concentration adjustment device according to claim 1, characterised in that: Both sides of the top of the shell (1) near the supplementary tank (2) are provided with a feeding port (14), both sides of the bottom of the two screw conveyors (6) away from the feeding port (14) are provided with a discharge pipe (19) which is bolted with the shell (1), the bottom of the supplementary tank (2) is rotationally sleeved with a rotating sleeve (10), the inside of the rotating sleeve (10) is provided with a first flow limiting groove (11), one end of the supplementary tank (2) and the feeding port (14) near the rotating sleeve (10) are both provided with a second flow limiting groove (12) which is used in cooperation with the first flow limiting groove (11).

3. A textile dye concentration adjustment device according to claim 2, wherein: The inner surface of the rotating sleeve (10) is bonded with a sealing ring (13) which is slidably sleeved with the supplementary tank (2) and the shell (1) respectively.

4. A textile dye concentration adjustment device according to claim 1, wherein: Both sides of the inside of the shell (1) are rotationally connected with a textile roller (15) which is used in cooperation with the dye pool (3).

5. A textile dye concentration adjustment device according to claim 1, wherein: Both sides of the bottom of the shell (1) are bolted with a drainage valve (16) which is fixedly communicated with the dye pool (3).

6. A textile dye concentration adjustment device according to claim 1, wherein: One side of the inside of the shell (1) is bolted with a photosensitive resistor (17) and a detection light source (18) which are used in cooperation respectively.

7. A textile dye concentration adjustment device according to claim 1, wherein: The top of the supplementary tank (2) is hinged with a sealing cover (20).

8. A textile dye concentration adjustment device according to claim 1, wherein: The other side of the surface of the shell (1) is bolted with an observation window (21). The other side of the surface of the shell (1) is bolted with an observation window (21).

Citation Information

Patent Citations

  • Dye preparation device for adjusting dye concentration activity

    CN220759135U