Spraying mechanism for alloy cutter machining

By designing a spraying mechanism for alloy tool processing, and utilizing the coordinated work of conveyor belts, robotic arms, and spraying heads, the problem of low automation in alloy tool spraying was solved, achieving efficient and uniform coating spraying, and improving production efficiency and coating quality.

CN223902109UActive Publication Date: 2026-02-13CHANGZHOU PEIQIAO VILLAGE PRECISION MASCH TECH CO LTD
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Patent Information

Application Number
CN202520348436.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-02-13
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing alloy tool spraying processes have low automation, insufficient spraying accuracy and efficiency, difficulty in ensuring coating uniformity and consistency, and cumbersome operation.

Method used

A spraying mechanism for alloy tool processing was designed, comprising a conveyor belt, a robotic arm, a spraying head, a clamping device, and a control system, to achieve automated processing. Through the coordinated work of the robotic arm and the spraying head, the uniform distribution of the spraying liquid and the precise positioning of the tool are ensured.

Benefits of technology

The automated spraying process for alloy cutting tools has been realized, which improves coating quality and production efficiency, avoids dripping and splashing during the spraying process, and ensures the stability of the cutting tools during the spraying process.

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    Figure CN223902109U_ABST
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Abstract

The utility model relates to the technical field of alloy cutter machining, in particular to a spraying mechanism for alloy cutter machining, which comprises a machining plate, an auxiliary device and a spraying head, a supporting rod is arranged on the rear side of the upper side wall of the machining plate, the auxiliary device comprises a limiting box, a rotating rod and a sliding block, a first motor is arranged on one side wall of the limiting box, and a second motor is arranged on the other side wall of the limiting box. A first electric telescopic rod is arranged at the front end of the sliding block, a clamping frame is arranged at the front end of the first electric telescopic rod, a rotating shaft is arranged at one end in the clamping frame, second electric telescopic rods are arranged at the other end of the rotating shaft and the other end of the clamping frame correspondingly, and a fixing head is arranged at one end of each electric telescopic rod; a second motor is arranged on one side wall of the clamping frame, a connecting pipe is arranged at the upper end of the spraying head, and the connecting pipe penetrates through the supporting rod, so that uniform distribution of spraying liquid is guaranteed, meanwhile, it is guaranteed that a cutter is kept stable in the spraying process, the coating quality is improved, manual intervention is not needed in the whole process, and the production efficiency is remarkably improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to alloy cutter processing technical field, concretely is a kind of alloy cutter processing and sprays mechanism. BACKGROUND

[0002] It is known that, in the alloy cutter processing process of prior art, surface coating treatment is a crucial link, and high-quality coating can not only significantly improve the wear resistance, corrosion resistance and service life of the cutter, but also enhance its cutting performance and overall quality, however, traditional alloy cutter spraying process often has many deficiencies, especially in the degree of automation, spraying precision and efficiency.

[0003] Specifically, in the prior art, alloy cutter spraying usually relies on manual operation or simple mechanized equipment, and it is often difficult to ensure the uniformity and consistency of spraying, and due to the lack of precise control system, the parameters in the spraying process are difficult to accurately control, resulting in uneven coating quality, and the operation is complicated, which reduces the production efficiency. SUMMARY

[0004] (I) technical problem solved

[0005] In view of the deficiencies of the prior art, the utility model provides a kind of alloy cutter processing and sprays mechanism.

[0006] (II) technical scheme

[0007] To achieve the above object, the utility model provides the following technical scheme: A kind of alloy cutter processing is sprayed with mechanism, including processing plate, auxiliary device and spraying head, the recess is arranged at both ends of the processing plate, the recess is provided with conveyor belt, the conveyor belt is adapted with the recess, the upper side wall rear of the processing plate is provided with support rod, the auxiliary device is in the support rod normal side wall lower end, the auxiliary device includes limit box, rotating rod and sliding block, the limit box rear side wall is connected with the support rod normal side wall, the limit box is provided with cavity without normal side wall, the rotating rod and the sliding block are all in the cavity, the rotating rod penetrates the cavity, the sliding block is attached with the cavity inner side wall and is slidably connected, the rotating rod penetrates the sliding block and is connected with its screw thread, the limit box one side wall is provided with first motor, the rotating rod one end penetrates the limit box side wall and is connected with the first motor output end, the sliding block front end is provided with first electric telescopic rod, the first electric telescopic rod front end is provided with clamping frame, the clamping frame inner one end is provided with rotating shaft, the rotating shaft and the clamping frame other end are all provided with second electric telescopic rod, the electric telescopic rod one end is provided with fixed head, the clamping frame one side wall is provided with second motor, the rotating shaft penetrates the clamping frame and is connected with the second motor output end, the spraying head is in the support rod upper end, the spraying head upper end is provided with connecting pipe, the connecting pipe penetrates the support rod.

[0008] In order to be able to accurately grasp and place alloy cutter, the utility model improves that the processing plate normal side wall is provided with connecting plate, the connecting plate upper end is provided with mechanical arm, and the mechanical arm one end is provided with mechanical claw.

[0009] In order to facilitate adjustment each parameter in the process of spraying, the utility model improves that the support rod rear end is provided with control cabinet, the control cabinet upper end is provided with control screen, and all above motor, the spraying head, the mechanical arm are all connected with the control cabinet signal.

[0010] In order to be able to collect filtered waste liquid, the utility model improves that the processing plate upper side wall center is provided with filter screen, the filter screen lower end is provided with opening, the opening is adapted with the filter screen, the opening is provided with collecting box, the collecting box is adapted with the opening and slidably connected, and the collecting box front end is provided with handle.

[0011] In order to provide stable support, ensure its stability in the working process, the utility model improves that the processing plate bottom wall is provided with support box, and the support box bottom wall four corners are provided with placing pad.

[0012] In order to realize the continuous supply of spraying liquid, the utility model improves that the support box one side wall is provided with storage barrel, and the connecting pipe one end is connected with the storage barrel.

[0013] In order to enable the operator to monitor the spraying process in real time, the utility model improves has: monitor is provided with one end of the support rod upper side wall.

[0014] In order to prevent the spraying liquid from splashing in the processing, the utility model improves has: the filter screen both sides wall all is provided with baffle.

[0015] (Three) beneficial effects

[0016] Compared with the prior art, the utility model provides a spraying mechanism for alloy cutter processing has the following beneficial effects:

[0017] The alloy cutter processing spraying mechanism is provided with an auxiliary device, a first motor output drives a rotating rod to rotate, under the limiting of the limiting box, a sliding block moves with the rotation of the rotating rod, drives a fixed head to move, cooperates a first electric telescopic rod, conveniently adjusts the position of the clamping frame, ensures the uniform distribution of the spraying liquid, avoids dripping and splashing phenomenon in the spraying process, thereby obtains uniform, dense coating, at the same time ensures that the cutter remains stable in the spraying process, improves coating quality, is provided with a rotating shaft and a second electric telescopic rod, realizes accurate clamping and positioning of the alloy cutter, through the integration of the conveyor belt, the auxiliary device and the spraying head, realizes the automatic processing flow of the alloy cutter, the conveyor belt is responsible for the feeding and discharging of the cutter, the auxiliary device accurately clamps and adjusts the cutter position, and the spraying head completes coating spraying, the whole process does not need manual intervention, and the production efficiency is significantly improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the first view schematic drawing of the utility model structure;

[0019] Figure 2 It is the second view schematic drawing of the utility model structure;

[0020] Figure 3 It is the third view schematic drawing of the utility model structure;

[0021] Figure 4 It is the fourth view schematic drawing of the utility model structure.

[0022] In the drawing: 1, processing plate;2, conveyor belt;3, support box;4, support pad;5, connecting plate;6, mechanical arm;7, mechanical claw;8, baffle;9, rotating rod;10, sliding block;11, support rod;12, connecting pipe;13, spraying head;14, monitor;15, clamping frame;16, second electric telescopic rod;17, storage barrel;18, filter screen;19, first motor;20, second motor;21, first electric telescopic rod;22, fixed head;23, limiting box;24, collection box;25, handle;26, control console;27, control screen;28, rotating shaft. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0024] Please refer to Figures 1-4 A kind of alloy tool processing is sprayed with mechanism, including processing plate 1, auxiliary device and spraying head 13, the recess is set to both ends of the processing plate 1, conveying belt 2 is arranged in the recess, the conveying belt 2 is adapted with the recess, support rod 11 is set to the upper side wall rear side of the processing plate 1, the auxiliary device is in the support rod 11 positive side wall lower end, the auxiliary device includes limiting box 23, rotating rod 9 and sliding block 10, the limiting box 23 rear side wall is connected with the support rod 11 positive side wall, the limiting box 23 is provided with cavity without positive side wall, the rotating rod 9 and the sliding block 10 are all in the cavity, the rotating rod 9 penetrates the cavity, the sliding block 10 is attached with the cavity inner side wall and is slidably connected, the rotating rod 9 penetrates the sliding block 10 and is threadedly connected with it, one side wall of the limiting box 23 is provided with first motor 19, one end of the rotating rod 9 penetrates the limiting box 23 side wall and is connected with the output end of the first motor 19, first electric telescopic rod 21 is set to the front end of the sliding block 10, first electric telescopic rod 21 front end is provided with clamping frame 15, one end in the clamping frame 15 is provided with rotating shaft 28, the rotating shaft 28 and the other end of the clamping frame 15 are provided with second electric telescopic rod 16, one end of the electric telescopic rod is provided with fixed head 22, one side wall of the clamping frame 15 is provided with second motor 20, the rotating shaft 28 penetrates the clamping frame 15 and is connected with the output end of the second motor 20, the spraying head 13 is in the upper end of the support rod 11, the spraying head 13 upper end is provided with connecting pipe 12, the connecting pipe 12 penetrates the support rod 11, the positive side wall of the processing plate 1 is provided with connecting plate 5, the upper end of the connecting plate 5 is provided with mechanical arm 6, one end of the mechanical arm 6 is provided with mechanical gripper 7, the rear end of the support rod 11 is provided with control console 26, the upper end of the control console 26 is provided with control screen 27, all above motor, the spraying head 13, the mechanical arm 6 are all connected with the signal of the control console 26, one side wall of the support box 3 is provided with storage barrel 17, one end of the connecting pipe 12 is connected with the storage barrel 17, one end of the upper side wall of the support rod 11 is provided with monitor 14.

[0025] In use, the operator inputs instructions through the control screen 27 of the console 26, and the processor in the console 26 receives the instructions and sends a start signal to the drive motor of the conveying belt 2, so that the two conveying belts 2 start to convey the tool to the appropriate position of the machining plate 1, then the processor in the console 26 sends a start signal to the drive motor of the mechanical arm 6 and the mechanical gripper 7, so that the mechanical arm 6 and the mechanical gripper 7 move above the tool, grab it and place it between the two fixed heads 22, the second electric telescopic rod 16 is started to drive the fixed head 22 to move, so that it fixes the tool, after the tool is tightly clamped and positioned, the spraying head 13 is started through the control screen 27, and the spraying head 13 starts to work, absorbs the spraying liquid from the storage barrel 17 through the connecting pipe 12 and uniformly sprays it on the surface of the tool, the monitor 14 displays the spraying process in real time, the operator can observe the spraying effect through the control screen 27 and adjust the spraying parameters as needed, the processor receives the instructions and sends adjustment signals to the control units of the first motor 19, the first electric telescopic rod 21 and the second motor 20 to realize real-time adjustment of the spraying parameters, the first motor 19 receives the signals and outputs to drive the rotating rod 9 to rotate, under the limiting of the limiting box 23, the sliding block 10 moves with the rotation of the rotating rod 9 to drive the fixed head 22 to move left and right, cooperating with the first electric telescopic rod 21 and the second motor 20, the first electric telescopic rod 21 can drive the tool to move forward and backward, the second motor 20 is started, the second motor 20 outputs to drive the rotating shaft 28 to rotate, which can adjust the angle of the tool for automatic comprehensive spraying, after the spraying is completed, the mechanical arm 6 and the mechanical gripper 7 are started to move the machined tool to the other conveying belt 2, and then place the unprocessed tool on the fixed head 22 to form a complete production chain.

[0026] In actual use, it is necessary to conveniently collect the filtered waste liquid and impurities for subsequent treatment. In order to meet the above requirements, in the embodiment, a filter screen 18 is arranged at the center of the upper side wall of the machining plate 1, an opening is arranged at the lower end of the filter screen 18, the opening is matched with the filter screen 18, a collection box 24 is arranged in the opening, the collection box 24 is matched with the opening and is in sliding connection, and a handle 25 is arranged at the front end of the collection box 24.

[0027] In actual use, it is necessary to provide stable support to ensure the stability during work. In order to meet the above requirements, in the embodiment, a support box 3 is arranged at the bottom wall of the machining plate 1, and a placing pad is arranged at each corner of the bottom wall of the support box 3.

[0028] In actual use, it is necessary to prevent splashing and guide the spraying liquid to flow to the collection box 24 to improve the efficiency and accuracy of waste liquid collection. In order to meet the above requirements, in the embodiment, a baffle 8 is arranged on each side wall of the filter screen 18.

[0029] In order to explain the possible application scenarios, technical principles, specific schemes that can be implemented, purposes and effects, etc. of the present application in detail, the specific embodiments listed below are combined with the drawings for detailed description. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, but cannot limit the protection scope of the present application.

[0030] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An alloy tool machining spray mechanism comprising a machining plate (1), an auxiliary device and a spray head (13), characterized in that: The processing plate (1) is provided with a groove at both ends, a conveying belt (2) is arranged in the groove, the conveying belt (2) is matched with the groove, a supporting rod (11) is arranged on the rear side of the upper side wall of the processing plate (1), an auxiliary device is arranged on the front side wall of the supporting rod (11) and the lower end of the side wall, the auxiliary device comprises a limiting box (23), a rotating rod (9) and a sliding block (10), the rear side wall of the limiting box (23) is connected with the front side wall of the supporting rod (11), a cavity without front and side walls is arranged in the limiting box (23), the rotating rod (9) and the sliding block (10) are arranged in the cavity, the rotating rod (9) penetrates through the cavity, the sliding block (10) is matched and slidably connected with the inner side wall of the cavity, the rotating rod (9) penetrates through the sliding block (10) and is threadedly connected with the sliding block (10), a first motor (19) is arranged on one side wall of the limiting box (23), one end of the rotating rod (9) penetrates through the side wall of the limiting box (23) and is connected with the output end of the first motor (19), a first electric telescopic rod (21) is arranged at the front end of the sliding block (10), a clamping frame (15) is arranged at the front end of the first electric telescopic rod (21), a rotating shaft (28) is arranged at one end in the clamping frame (15), the rotating shaft (28) and the other end of the clamping frame (15) are provided with a second electric telescopic rod (16), a fixed head (22) is arranged at one end of the electric telescopic rod, a second motor (20) is arranged on one side wall of the clamping frame (15), the rotating shaft (28) penetrates through the clamping frame (15) and is connected with the output end of the second motor (20), a spraying head (13) is arranged on the upper end of the supporting rod (11), a connecting pipe (12) is arranged at the upper end of the spraying head (13), and the connecting pipe (12) penetrates through the supporting rod (11).

2. A spray mechanism for machining of an alloy tool according to claim 1, characterized in that: The front side wall of the processing plate (1) is provided with a connecting plate (5), the upper end of the connecting plate (5) is provided with a mechanical arm (6), one end of the mechanical arm (6) is provided with a mechanical claw (7).

3. A spray mechanism for machining of an alloy tool according to claim 2, characterized in that: The rear end of the supporting rod (11) is provided with a control console (26), the upper end of the control console (26) is provided with a control screen (27), and all the above motors, the spraying head (13) and the mechanical arm (6) are signal connected with the control console (26).

4. A spray mechanism for machining of an alloy tool according to claim 3, characterized in that: The center of the upper side wall of the processing plate (1) is provided with a filter screen (18), the lower end of the filter screen (18) is provided with an opening, the opening is matched with the filter screen (18), and a collecting box (24) is arranged in the opening, the collecting box (24) is matched and slidably connected with the opening, and a handle (25) is arranged at the front end of the collecting box (24).

5. A spray mechanism for machining of an alloy tool according to claim 4, characterized in that: The bottom wall of the processing plate (1) is provided with a supporting box (3), and the bottom wall of the supporting box (3) is provided with a placing pad at four corners.

6. A spray mechanism for machining of an alloy tool according to claim 5, characterized in that: One side wall of the supporting box (3) is provided with a storage barrel (17), and one end of the connecting pipe (12) is connected with the storage barrel (17).

7. A spray mechanism for machining of an alloy tool according to claim 6, characterized in that: One end of the upper side wall of the supporting rod (11) is provided with a monitor (14).

8. A spray mechanism for machining of an alloy tool according to claim 7, characterized in that: The two side walls of the filter screen (18) are provided with baffles (8).