Automatic sand and stone sorting and cleaning integrated device for concrete preparation
By designing an integrated automatic sand and gravel sorting and cleaning device, a motor-driven gear rotates a rotating pipe to spray water and stir, combined with a multi-layer filter screen to achieve efficient sorting and cleaning of sand and gravel. This solves the problems of limited functionality and insufficient identification capabilities of existing equipment, and improves concrete quality and efficiency.
Patent Information
- Application Number
- CN202520397052.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-08
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-08
AI Technical Summary
Existing sand and gravel sorting and washing equipment has limited functionality, requires multiple machines to work together, and has a weak ability to identify foreign objects of specific sizes and densities, which affects the quality of concrete.
An integrated automatic sand and stone sorting and cleaning device was designed, which includes a separation chamber, a conveyor belt, a coarse filter screen, a cleaning tank, and a rotating tube. The rotating tube is driven by a motor and gears to rotate, spray water and stir. Combined with a multi-layer filter screen, sorting and cleaning are achieved, and the water-absorbing cotton pad quickly absorbs water.
It has achieved efficient sorting and cleaning of sand and gravel, shortened the time cycle from entry to qualified delivery, improved project progress, and reduced equipment costs and water consumption.
Smart Images
Figure CN223902368U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of concrete preparation, and particularly relates to a sand and stone automatic sorting and cleaning integrated device for concrete preparation. BACKGROUND
[0002] At present, the quality of concrete used in construction engineering depends largely on the quality of its constituent materials, especially the cleanliness and size consistency of sand and stone. Traditional sand and stone processing methods rely on manual screening and water washing, which is not only low in efficiency, but also labor-intensive, and is difficult to meet the needs of large-scale engineering construction. With the advancement of automation technology and mechanical equipment, various sand and stone sorting and cleaning equipment has gradually appeared on the market. These devices achieve the preliminary separation and cleaning of sand and stone through different mechanical mechanisms, greatly improving work efficiency and reducing labor costs.
[0003] The existing sand and stone sorting and cleaning equipment mainly includes a vibrating sieve separator, a drum screen, a spiral sand washer and the like. Among them, the vibrating sieve separator can effectively remove small impurities in sand and stone, but cannot completely clean the surface stains; the drum screen is suitable for the classification of materials with larger particle sizes, but the cleaning effect of fine sand is not good; the spiral sand washer can better remove dirt and dust on sand and stone, but it is easy to cause resource waste when processing a large amount of sand and stone. Although these three kinds of equipment have their own advantages, they also have problems such as low efficiency and limited application range.
[0004] The common problem of sand and stone processing equipment on the market at present is that the function is single, and usually multiple machines of different types need to be equipped to complete the entire sorting and cleaning process, which increases the equipment purchase cost and maintenance difficulty. In addition, the traditional equipment has weak ability to identify foreign matters of specific size and density, which can easily lead to unqualified products mixed into the final product, affecting the overall performance of the concrete. Therefore, the present application provides a sand and stone automatic sorting and cleaning integrated device for concrete preparation to solve the above problems. CONTENT OF THE INVENTION
[0005] In view of the deficiencies of the prior art, the present application provides a sand and stone automatic sorting and cleaning integrated device for concrete preparation, which overcomes the deficiencies of the prior art and aims to solve the problems in the background art.
[0006] In order to achieve the above object, the technical scheme adopted by the present application is as follows: a sand and stone automatic sorting and cleaning integrated device for concrete preparation, comprising a separation bin and a conveying belt, three coarse filter screens are fixedly installed on the inner wall of the separation bin, three discharge grooves are fixedly communicated on the outer side of the separation bin, and a cleaning tank is fixedly communicated on the side away from the separation bin of the three discharge grooves, a fine filter screen one and a fine filter screen two are fixedly installed on the inner wall of the cleaning tank, a sealing cover is installed on the top of the cleaning tank, a rotating pipe is rotatably connected to the inner wall of the sealing cover, a stirring plate is fixedly installed on the outer edge of the rotating pipe, a flushing pipe is fixedly communicated on the outer edge of the rotating pipe, seven nozzles are fixedly installed on the outer edge of the flushing pipe, a gear one is fixedly installed on the outer edge of the rotating pipe, and a connecting pipe is inserted into the inner wall of the rotating pipe.
[0007] As a preferred embodiment, a discharge hopper is fixedly installed on the top of the separation bin, and a cover plate is rotatably connected to the top of the discharge hopper.
[0008] By adopting the above technical scheme, the original sand and stone mixture from the external conveying belt can be received by opening the cover plate and discharged into the inner cavity of the separation bin for filtering treatment.
[0009] As a preferred embodiment, a motor is fixedly installed on the top of the sealing cover, a gear two is fixedly connected to the power output shaft of the motor, and the gear two is engaged with the gear one.
[0010] By adopting the above technical scheme, the rotation of the gear two driven by the driving motor can drive the rotating pipe to rotate through the gear one, so that the flushing pipe and the nozzles can be rotated to spray water, and the sand and stone can be stirred by the stirring plate to ensure uniform cleaning.
[0011] As a preferred embodiment, one end of a recovery pipe is fixedly communicated with the inner wall of the cleaning tank, and the other end of the recovery pipe is fixedly connected with a recovery bin.
[0012] By adopting the above technical scheme, the water in the inner cavity of the cleaning tank after cleaning the sand and stone can be recovered by a pump, thereby reducing the loss of water resources and enabling the water to be reused during sand and stone cleaning.
[0013] As a preferred embodiment, a water-absorbing cotton pad is fixedly sleeved on the outer edge of the conveying belt, and one side of the conveying belt is arranged on the inner wall of the cleaning tank.
[0014] By adopting the above technical scheme, the sand and stone after cleaning can be transferred to the next process by the conveying belt, and the water of the sand and stone can be quickly absorbed by the water-absorbing cotton pad, so that clean raw materials meeting the construction requirements can be obtained.
[0015] As a preferred implementation, the inner bottom of the cleaning tank is fixedly provided with a circular ring, and the bottom end of the rotating pipe is rotatably connected to the inner wall of the circular ring.
[0016] By adopting the above technical scheme, the rotating pipe can be stably rotated in a vertical state, thereby ensuring its stability during rotation and preventing it from easily deviating and swinging left and right.
[0017] As a preferred implementation, the inner walls of the fine filter screen one and the fine filter screen two are both provided with rotating holes matched with the shape of the rotating pipe, the rotating pipe is rotatably connected to the inner walls of the rotating holes, and the density of the fine filter screen one is smaller than that of the fine filter screen two.
[0018] By adopting the above technical scheme, the rotating pipe will not interfere with the fine filter screen one and the fine filter screen two during rotation, thereby ensuring the stability of the fine filter screen one and the fine filter screen two arranged in the inner cavity of the cleaning tank.
[0019] As a preferred implementation, the three coarse filter screens are obliquely arranged on the inner wall of the separation bin, the densities of the three coarse filter screens gradually decrease from top to bottom, and the three coarse filter screens arranged on the side close to the cleaning tank are arranged at the corresponding positions of the discharge grooves.
[0020] By adopting the above technical scheme, the sand and stone put into the inner cavity of the separation bin can be sequentially filtered, and the filtered sand and stone can be sequentially discharged to the inner cavity of the cleaning tank for cleaning through the three discharge grooves along the slope of the coarse filter screen.
[0021] The beneficial effects of the present application are as follows:
[0022] 1. The sand and stone automatic sorting and cleaning integrated device for concrete preparation can drive the rotating pipe to rotate by driving the gear two to rotate, so as to drive the flushing pipe and the nozzle to rotate and spray water, and can stir the sand and stone by the stirring plate, so as to ensure uniform cleaning, effectively strip the impurities on the surface of the sand and stone, effectively shorten the time period from the entry of the sand and stone to the qualified delivery, and improve the progress guarantee capability of the engineering project.
[0023] 2. The sand and stone automatic sorting and cleaning integrated device for concrete preparation can remove large garbage by the large-aperture coarse filter screen in the inner cavity of the separation bin, then sequentially pass through the two layers of coarse filter screens with finer density, realize rough classification, and then pass through the fine filter screen two and the sealing cover to intercept the remaining particles, and the water in the sand and stone can be quickly absorbed by the water-absorbing cotton pad, so as to obtain clean raw materials meeting the construction requirements. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present application.
[0025] Figure 2 is a schematic diagram of the profile structure of the separation bin of the present application;
[0026] Figure 3 is a schematic diagram of the profile structure of the cleaning tank of the present application;
[0027] Figure 4 is a schematic diagram of the partial structure of the present application;
[0028] Figure 5 is a schematic diagram of the conveying belt structure of the present application.
[0029] Reference numerals in the figure: 1, separation bin; 2, feeding hopper; 3, cover plate; 4, coarse filter screen; 5, discharge chute; 6, cleaning tank; 7, fine filter screen I; 8, fine filter screen II; 9, sealing cover; 10, rotating pipe; 11, stirring plate; 12, flushing pipe; 13, nozzle; 14, gear I; 15, gear II; 16, motor; 17, connecting pipe; 18, recovery pipe; 19, recovery bin; 20, conveying belt; 21, water-absorbing cotton pad. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0031] Reference Figures 1-5 A sand and stone automatic sorting and cleaning integrated device for concrete preparation includes a separation bin 1 and a conveying belt 20. Three coarse filter screens 4 are fixedly installed on the inner wall of the separation bin 1. Three discharge chutes 5 are fixedly communicated with the outer side of the separation bin 1, and the three discharge chutes 5 are fixedly communicated with a cleaning tank 6 away from one side of the separation bin 1. Fine filter screen I 7 and fine filter screen II 8 are fixedly installed on the inner wall of the cleaning tank 6. A sealing cover 9 is installed on the top of the cleaning tank 6. A rotating pipe 10 is rotatably connected to the inner wall of the sealing cover 9. A stirring plate 11 is fixedly installed on the outer edge of the rotating pipe 10. A flushing pipe 12 is fixedly communicated with the outer edge of the rotating pipe 10. Seven nozzles 13 are fixedly installed on the outer edge of the flushing pipe 12. Gear I 14 is fixedly installed on the outer edge of the rotating pipe 10. A connecting pipe 17 is inserted into the inner wall of the rotating pipe 10.
[0032] Reference Figure 1 and Figure 2 A feeding hopper 2 is fixedly installed on the top of the separation bin 1. A cover plate 3 is rotatably connected to the top of the feeding hopper 2, so that the original sand and stone mixture from the external conveying line can be received by opening the cover plate 3 and discharged into the inner cavity of the separation bin 1 for filtration treatment.
[0033] Reference Figure 3 and Figure 4The top of the sealing cover 9 is fixedly provided with a motor 16, the power output shaft of the motor 16 is fixedly connected with a gear two 15, the outer edge of the gear two 15 is engaged with a gear one 14, so that the driving motor 16 drives the gear two 15 to rotate, the gear one 14 drives the rotating pipe 10 to rotate, the flushing pipe 12 and the nozzle 13 are driven to rotate to spray water, and the stirring plate 11 can be used to stir the sand and gravel to ensure uniform cleaning.
[0034] Referring to Figure 1 One end of the recycling pipe 18 is fixedly connected with the inner wall of the cleaning tank 6, and the other end of the recycling pipe 18 is fixedly connected with the recycling bin 19, so that the water in the cleaning tank 6 after cleaning the sand and gravel can be recycled and treated by the pump, thereby reducing the loss of water resources and enabling the sand and gravel to be reused during cleaning.
[0035] Referring to Figure 1 and Figure 5 The outer edge of the conveying belt 20 is fixedly provided with a water-absorbing cotton pad 21, and one side of the conveying belt 20 is arranged on the inner wall of the cleaning tank 6, so that the conveying belt 20 can be used to transport the cleaned sand and gravel to the next process, and the water-absorbing cotton pad 21 can quickly absorb the moisture of the sand and gravel, thereby obtaining clean raw materials meeting the construction requirements.
[0036] Referring to Figure 3 and Figure 4 The inner bottom of the cleaning tank 6 is fixedly provided with a circular ring, and the bottom end of the rotating pipe 10 is rotatably connected to the inner wall of the circular ring, so that the rotating pipe 10 can be stably rotated in a vertical state, thereby ensuring the stability of the rotating pipe 10 during rotation and preventing it from easily deviating and swinging left and right.
[0037] Referring to Figure 3 The inner walls of the fine filter screen one 7 and the fine filter screen two 8 are both provided with rotating holes matching the shape of the rotating pipe 10, and the rotating pipe 10 is rotatably connected to the inner walls of the rotating holes, the density of the fine filter screen one 7 is smaller than that of the fine filter screen two 8, so that the rotating pipe 10 does not interfere with the fine filter screen one 7 and the fine filter screen two 8 during rotation, thereby ensuring the stability of the fine filter screen one 7 and the fine filter screen two 8 arranged in the inner cavity of the cleaning tank 6.
[0038] Referring to Figure 2 The three coarse filter screens 4 are arranged obliquely on the inner wall of the separation bin 1, the densities of the three coarse filter screens 4 gradually decrease from top to bottom, and the side of the three coarse filter screens 4 close to the cleaning tank 6 is arranged at the corresponding position of the discharge chute 5, so that the sand and gravel put into the inner cavity of the separation bin 1 can be sequentially filtered, and the filtered sand and gravel can be sequentially discharged through the three discharge chutes 5 to the inner cavity of the cleaning tank 6 for cleaning.
[0039] Working principle: when using the device, first open the cover plate 3 can receive the original mixture of sand and gravel from the external conveying belt, discharge to the inner cavity of the separation bin 1 for filtering treatment, then through the large aperture coarse filter screen 4 in the inner cavity of the separation bin 1, the large garbage is removed, then the material successively passes through two layers of more fine coarse filter screen 4, the rough classification is realized, then the material falls through the discharge chute 5 to the inner cavity of the cleaning tank 6, then the connecting pipe 17 can be connected with the water tank outside, then the water source is discharged to the inner wall of the rotating pipe 10 and the flushing pipe 12 through the pump, then the nozzle 13 is used to flush the sand and gravel, then the motor 16 is driven to rotate the gear two 15, the gear one 14 is used to drive the rotating pipe 10 to rotate, so that the flushing pipe 12 and the nozzle 13 can be rotated to spray water, and the stirring plate 11 is used to stir the sand and gravel, so that the sand and gravel can be cleaned uniformly, the impurities on the surface of the sand and gravel are effectively stripped, the cleaned sand and gravel passes through the fine filter screen two 8 and the sealing cover 9 to intercept the remaining particles, finally the cleaned sand and gravel is transported to the next process through the conveying belt 20, and the water absorption cotton pad 21 is used to quickly absorb the moisture of the sand and gravel, so that the clean raw materials meeting the construction requirements are obtained.
[0040] In the description of the utility model, it needs to explain, the orientation or position relation that the terms "upper" "lower" "inner" "outer" "front end" "rear end" "two ends" "one end" "the other end" and so on indicate is based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the device or element indicated must have a particular orientation, a particular orientation and operation, therefore cannot be understood as limiting the utility model. In addition, the terms "first" "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0041] In the description of the utility model, it needs to explain, unless otherwise expressly provided and limited, the terms "installation" "provided with" "connection" and the like should be broadly understood, for example, "connection", can be fixed connection, or detachable connection, or integral connection, can be mechanical connection, or electrical connection, can be directly connected, or indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific situation.
[0042] The utility model has been described above in combination with specific embodiments, but those skilled in the art should know that these descriptions are all exemplary and are not limited to the protection scope of the utility model. Those skilled in the art can make various modifications and changes to the utility model according to the spirit and principle of the utility model, and these modifications and changes are also within the scope of the utility model.
Claims
1. A sand and stone automatic sorting and cleaning integrated device for concrete preparation, comprising a separation bin (1) and a conveying belt (20), characterized in that, The inner wall of the separation bin (1) is fixedly installed with three coarse filter screens (4), the outer side of the separation bin (1) is fixedly communicated with three discharge grooves (5), and the side, away from the separation bin (1), of the three discharge grooves (5) is fixedly communicated with a cleaning tank (6), the inner wall of the cleaning tank (6) is fixedly installed with a fine filter screen one (7) and a fine filter screen two (8), the top of the cleaning tank (6) is installed with a sealing cover (9), the inner wall of the sealing cover (9) is rotatably connected with a rotating pipe (10), the outer edge of the rotating pipe (10) is fixedly installed with a stirring plate (11), the outer edge of the rotating pipe (10) is fixedly communicated with a flushing pipe (12), the outer edge of the flushing pipe (12) is fixedly installed with seven nozzles (13), the outer edge of the rotating pipe (10) is fixedly installed with a gear one (14), and the inner wall of the rotating pipe (10) is inserted with a connecting pipe (17).
2. The sand and stone automatic sorting and cleaning integrated device for concrete preparation according to claim 1, characterized in that, The top of the separation bin (1) is fixedly installed with a lower hopper (2), and the top of the lower hopper (2) is rotatably connected with a cover plate (3).
3. The sand and stone automatic sorting and cleaning integrated device for concrete preparation according to claim 1, characterized in that, The top of the sealing cover (9) is fixedly installed with a motor (16), the power output shaft of the motor (16) is fixedly connected with a gear two (15), and the outer edge of the gear two (15) is engaged with the gear one (14).
4. The sand and stone automatic sorting and cleaning integrated device for concrete preparation according to claim 1, characterized in that, One end of a recovery pipe (18) is fixedly communicated with the inner wall of the cleaning tank (6), and the other end of the recovery pipe (18) is fixedly connected with a recovery bin (19).
5. The sand and stone automatic sorting and cleaning integrated device for concrete preparation according to claim 1, characterized in that, The outer edge of the conveying belt (20) is fixedly sleeved with a water-absorbing cotton pad (21), and one side of the conveying belt (20) is arranged on the inner wall of the cleaning tank (6).
6. The sand and stone automatic sorting and cleaning integrated device for concrete preparation according to claim 1, characterized in that, The inner bottom of the cleaning tank (6) is fixedly installed with a circular ring, and the bottom end of the rotating pipe (10) is rotatably connected to the inner wall of the circular ring.
7. The sand and stone automatic sorting and cleaning integrated device for concrete preparation according to claim 1, characterized in that, The inner walls of the fine filter screen one (7) and the fine filter screen two (8) are both provided with rotating holes matched with the shape of the rotating pipe (10), the rotating pipe (10) is rotatably connected to the inner wall of the rotating hole, and the density of the fine filter screen one (7) is smaller than that of the fine filter screen two (8).
8. The sand and stone automatic sorting and cleaning integrated device for concrete preparation according to claim 1, characterized in that, The three coarse filter screens (4) are obliquely arranged on the inner wall of the separation bin (1), the densities of the three coarse filter screens (4) gradually decrease from top to bottom, and the side, close to the cleaning tank (6), of the three coarse filter screens (4) is arranged at the corresponding position of the discharge groove (5).