Full-automatic seeding wall sorting device

Abstract

A full-automatic seeding wall sorting device comprises automatic bag supply equipment, automatic sorting equipment, a data acquisition device, a material conveying device, intelligent feeding equipment, three-dimensional sorting equipment, a sorting storage unit and a rack matched with the sorting storage unit. The automatic package supply equipment is connected with the automatic sorting equipment, the automatic package supply equipment is used for transmitting commodities to the automatic sorting equipment, and a data acquisition device is arranged on a transmission path of the commodities and is used for identifying the commodities and matching target grids of the sorting storage units; the automatic sorting equipment is connected with at least one material conveying device and is used for conveying target commodities to the material conveying device; the material conveying device is used for receiving target commodities conveyed by the automatic sorting device, the intelligent feeding device conveys the target commodities to the three-dimensional sorting device through the material conveying device, and the three-dimensional sorting device conveys the target commodities to target grids of the sorting storage unit.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the automatic sorting technical field, concretely relates to a full -automatic sowing wall sorting device. BACKGROUND

[0002] Automatic sorting equipment plays an important role in the field of modern logistics and warehousing. Sowing wall sorting machine can effectively deal with the challenge of large order quantity and various commodities, improve order processing speed and accuracy;

[0003] With the vigorous rise of e-commerce industry, the logistics industry is facing unprecedented challenges and opportunities; the variety of inventory units and the surge in order quantity require logistics centers to improve sorting efficiency to meet the demand for fast and accurate distribution. The traditional sorting method relies on manual operation, which is not only inefficient but also prone to errors. The emergence of automatic sowing wall is to solve this problem and realize fast and accurate sorting of goods.

[0004] Common sowing sorting machines are artificial sowing wall and semi-automatic sowing sorting machine. The former requires the operator to have a clear understanding of the variety, quantity and distribution location of goods, and to carry out accurate selection and distribution operation. This requires the operator to have certain professional quality and operation skill, otherwise it may cause sorting error or distribution error. The latter is a sorting equipment combining manual and automatic technology, which can improve the sorting efficiency to a certain extent, but still has some shortcomings, such as limited automation, dependence on manual operation, high requirement for commodity packaging, etc. The full-automatic sowing system has the characteristics of high automation, high efficiency, accuracy, reliability, space saving, convenient management and tracking, and reduction of labor cost and labor intensity, etc., and plays an increasingly important role in the field of logistics and warehousing, solving the problem of relying on manual sowing sorting. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a full-automatic sowing wall sorting device, which comprises an automatic package supply device, an automatic sorting device, a data acquisition device, a material conveying device, an intelligent material supply device, a three-dimensional sorting device, a sorting storage unit and a matching rack thereof;

[0006] The automatic package supply device connects the automatic sorting device, and is used for transmitting goods to the automatic sorting device. The data acquisition device is arranged on the transmission path of the goods, and is used for identifying the goods and matching the target compartment of the sorting storage unit;

[0007] The automatic sorting device is connected with at least one material conveying device, and is used for transmitting target goods to the material conveying device;

[0008] The material conveying device is matched with an intelligent feeding device, a three-dimensional sorting device and a sorting storage unit, and is used for receiving target goods transmitted by the automatic sorting device.

[0009] The technical scheme provided in the application also has the following technical features:

[0010] Preferably, in an embodiment of the application, the data acquisition device is arranged at the joint of the automatic package feeding device and the automatic sorting device; the data acquisition device realizes accurate identification and information transmission of the goods at the joint of the automatic package feeding device and the automatic sorting device, effectively improves the automation degree and accuracy of the sorting system, reduces the problem of inaccurate sorting caused by manual errors or equipment failures, and thus achieves the expected technical effects of improving the sorting efficiency, accuracy and system reliability.

[0011] Preferably, in an embodiment of the application, the automatic sorting device is a closed ring, and goods without target compartments are returned to a matched goods orphan frame; the combination of the closed ring structure and the goods orphan frame solves the problem of goods without target compartments, ensures the integrity and traceability of the goods in the sorting process, reduces sorting errors and operation confusion, significantly improves the overall efficiency and accuracy of the automatic sorting system, and achieves the expected technical effects.

[0012] Preferably, in an embodiment of the application, a height limiting beam and a width limiting beam are arranged at the automatic sorting device and the material conveying device to prevent oversized goods from entering the three-dimensional sorting device and the sorting storage unit; through the arrangement of the height limiting beam and the width limiting beam, oversized goods can be effectively prevented from entering the three-dimensional sorting device and the sorting storage unit, the interference of goods with incorrect sizes on the sorting process and equipment operation is avoided, the stability and accuracy of the entire sorting system are improved, and the expected technical effects are achieved.

[0013] Preferably, in an embodiment of the application, the side of the compartment plate on the material conveying device close to the automatic sorting device is arranged to be inclined, and is used for connecting goods and guiding oversized goods to separate from the compartments of the material conveying device; through the design of the inclined compartment plate on the material conveying device, oversized goods can be efficiently guided and ensured not to interfere with the subsequent sorting link; this design not only optimizes the smoothness of the goods circulation, but also ensures the stability and automation of the system, and achieves the expected technical effects.

[0014] Preferably, in an embodiment of the present application, the intelligent feeding device is provided with a sensor for identifying the empty slot of the material conveying device; by providing the sensor, the intelligent feeding device can accurately identify the empty slot state of the material conveying device, and automatically adjust according to the feedback information of the sensor, thereby improving the efficiency and accuracy of the entire sorting system, ensuring smooth operation of the sorting process, and achieving the expected technical effect.

[0015] Preferably, in an embodiment of the present application, the material conveying device comprises at least two segment devices, and the segment devices are provided with slots in a matched manner to reduce the inclination angle of the material conveying device; by providing at least two segment devices and the matched slots, the material conveying device can effectively reduce the conveying inclination angle, so that the commodity conveying process is more stable, and the working efficiency and accuracy of the sorting system are improved, ensuring smooth operation of the system.

[0016] Preferably, in an embodiment of the present application, the automatic package feeding device and the automatic sorting device are provided with a walking moving device for moving the automatic package feeding device and the automatic sorting device to a target position; the inner wall of the slot of the material conveying device is provided with an elastic adsorption pad for reducing impact and adsorbing commodity leakage; by providing the walking moving device, the automatic package feeding device and the automatic sorting device can be flexibly adjusted in position to meet different work requirements and space layout optimization; and by providing the elastic adsorption pad on the inner wall of the material conveying device, not only the impact force caused by commodity collision can be effectively reduced, but also commodity leakage can be adsorbed, thereby improving the stability, reliability and safety of the system, and ensuring that the products can be properly handled during sorting and conveying; this technical scheme realizes an efficient and safe automatic sorting process of logistics, and ensures that the commodities are intact and sorted in a clean environment.

[0017] The additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood by the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0018] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings.

[0019] Figure 1 It is a top view of a full-automatic seeding wall sorting device of the present application;

[0020] Figure 2 It is a front view of a full-automatic seeding wall sorting device of the present application;

[0021] Elements in the figure:

[0022] 1, automatic package feeding device

[0023] 2. Automated sorting equipment

[0024] 3. Data acquisition device

[0025] 4. Material conveying device

[0026] 5. Intelligent feeding equipment

[0027] 6. 3D sorting equipment

[0028] 7. Sorting and storage unit. Detailed Implementation

[0029] The specific embodiments of this application will be further described in detail below with reference to the accompanying drawings. These embodiments are only for illustrating this application and are not intended to limit the scope of this utility model.

[0030] In the description of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0032] Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0033] like Figure 1 , 2 A fully automatic seeding wall sorting device includes an automatic bag feeding device 1, an automated sorting device 2, a data acquisition device 3, a material conveying device 4, an intelligent feeding device 5, a three-dimensional sorting device 6, a sorting and storage unit 7, and its supporting frame.

[0034] The automatic package supply device 1 is connected with the automatic sorting device 2, the automatic package supply device 1 is used for transmitting goods to the automatic sorting device 2, a data acquisition device 3 is arranged on a transmission path of the goods, and the data acquisition device 3 is used for identifying the goods and matching a target compartment of a sorting storage unit 7;

[0035] The automatic sorting device 2 is connected with at least one material conveying device 4, and the automatic sorting device 2 is used for transmitting target goods to the material conveying device 4;

[0036] The material conveying device 4 is connected with a smart feeding device 5, a three-dimensional sorting device 6 and the sorting storage unit 7, the material conveying device 4 is used for receiving the target goods transmitted by the automatic sorting device 2, the smart feeding device 5 transmits the target goods to the three-dimensional sorting device 6 through the material conveying device 4, and the three-dimensional sorting device 6 conveys the target goods to the target compartment of the sorting storage unit 7.

[0037] When the application is implemented, the following characteristics are achieved:

[0038] At present, when the logistics sorting system faces the challenges of the explosive growth of orders and the variety of goods in the e-commerce industry, the traditional manual operation or semi-automatic sorting device has problems of low efficiency, poor accuracy, high requirements for goods packaging and the like. Especially during peak periods, order sorting efficiency and accuracy are crucial to logistics operation, and the existing technology cannot completely solve the problem of balancing the variety of goods, sorting accuracy and speed.

[0039] To solve the problems of excessive reliance on manual operation, insufficient automation and high requirements for goods packaging in the traditional sorting method, the utility model provides a kind of full-automatic seeding wall sorting device. The system works cooperatively through the overall cooperation of automatic package supply device, automatic sorting device, material conveying device, smart feeding device, three-dimensional sorting device and sorting storage unit, and the following problems are solved:

[0040] 1. Improved automation: seamless connection of full-automatic package supply device and automatic sorting device, reduced manual intervention, improved sorting efficiency and ensured accuracy during sorting process;

[0041] 2. Efficient goods transmission and matching: real-time identification of goods through data acquisition device and automatic matching to the correct sorting storage unit compartment, ensuring the accuracy and timeliness of goods sorting;

[0042] 3. Adapt to various goods packaging: the inclined design of the height-limiting and width-limiting crossbeam and the compartment plate effectively prevents oversized goods problems and avoids sorting errors or system jam caused by incompatible goods sizes;

[0043] 4. Intelligent identification and feeding: the smart feeding device identifies the empty compartment of the material conveying device through a sensor, making the material flow more efficient and avoiding resource waste;

[0044] 5. Commodity leakage and impact control: The elastic adsorption pad is arranged on the inner wall of the grid of the material conveying device, which can effectively slow down the impact of the commodity and adsorb the leakage, thereby ensuring the integrity of the commodity transportation process.

[0045] The working principle process is as follows:

[0046] 1. Commodity transmission and identification:

[0047] The commodity is transmitted to the automatic sorting device 2 through the automatic bag feeding equipment 1, and in this process, the data acquisition device 3 identifies the commodity in real time, determines the information of the commodity and matches the target grid.

[0048] 2. Commodity sorting:

[0049] The automatic sorting device 2 transmits the commodity to the material conveying device 4 according to the information transmitted by the data acquisition device. If the commodity needs to be sorted to the specified target grid, the automatic device accurately transmits the commodity to the subsequent processing link.

[0050] 3. Material conveying and feeding:

[0051] After receiving the commodity, the material conveying device 4 continues to convey the commodity to the stereoscopic sorting device 6 through the intelligent feeding equipment 5. The intelligent feeding equipment is responsible for judging the empty grid according to the sensor information and accurately conveying the commodity.

[0052] 4. Stereoscopic sorting and storage:

[0053] The stereoscopic sorting device 6 accurately allocates the commodity to the target grid in the sorting storage unit 7 according to the information of the intelligent feeding equipment, so as to ensure the accurate storage of the commodity.

[0054] 5. Final storage:

[0055] After the commodity is sorted, it is stored in the sorting storage unit 7, which is ready for subsequent processing or distribution.

[0056] Specifically, in one embodiment of the present application, the data acquisition device 3 is arranged at the joint of the automatic bag feeding equipment 1 and the automatic sorting device 2.

[0057] In the process of transmitting the commodity from the automatic bag feeding equipment 1 to the automatic sorting device 2, the data acquisition device 3 scans and identifies the bar code, RFID tag or other identification information of the commodity in real time; through the data acquisition device 3, the type, quantity and related distribution information of the commodity can be accurately obtained;

[0058] The data acquisition device 3 transmits the recognized commodity information to the central control system or the control system of the automatic sorting equipment 2; the control system matches the corresponding target compartment in the sorting storage unit 7 according to the specific information of the commodity, so as to ensure that the commodity is accurately sorted and stored;

[0059] The data acquisition device 3 not only identifies the commodity information, but also transmits the information in real time, so as to ensure that the automatic sorting equipment 2 can operate in real time according to the latest commodity data; if identification fails or data is incorrect, the data acquisition device 3 can feed back to the control system in time, and the automatic sorting equipment 2 can adjust the operation according to the feedback information to avoid sorting errors.

[0060] Specifically, in an embodiment of the application, the automatic sorting equipment 2 is a closed ring, and the commodity without the target compartment flows back to the matched commodity orphan frame;

[0061] The ring can be various shapes around, such as two end circular arcs and a middle parallel straight line segment, or an ellipse or a combination of a square and a circular arc, to form a circulating shape;

[0062] The ring can also be disconnected, and it is not necessary to be forced to be connected at the beginning and the end, mainly for the convenience of concentrated processing of commodities;

[0063] The automatic sorting equipment 2 adopts a closed ring structure, which can ensure that the commodity is always in a closed and controlled environment during transmission, so as to avoid the situation of misplacement or loss of the commodity; at the same time, this structure can effectively integrate various conveying links to ensure the smoothness of system operation;

[0064] For the commodity without a clear target compartment, the automatic sorting equipment 2 automatically guides the commodity to a matched commodity orphan frame; the orphan frame is a specially designed storage area for temporarily storing the commodity whose target compartment cannot be immediately determined, so as to avoid that the commodity is missed or stored incorrectly during sorting;

[0065] When the commodity does not match the target compartment, the automatic sorting equipment 2 guides the commodity to the commodity orphan frame through the control system, so as to ensure that even if the commodity without the target compartment appears in the complex sorting process, it can be effectively returned to the safe area for subsequent processing or manual intervention;

[0066] Through the combination of the closed ring structure and the commodity orphan frame, the system can effectively avoid confusion during processing and improve the orderliness of the entire sorting process; at the same time, the orphan frame provides a clear identification and tracking method for the management personnel, which facilitates subsequent processing of the commodities.

[0067] Specifically, in one embodiment of the present application, a height-limiting crossbeam and a width-limiting crossbeam are arranged at the automatic sorting equipment 2 and the material conveying device 4 to prevent oversized goods from entering the stereoscopic sorting equipment 6 and the sorting storage unit 7;

[0068] The arrangement of the height-limiting crossbeam: a height-limiting crossbeam is arranged at the connection between the automatic sorting equipment 2 and the material conveying device 4; by limiting the maximum height of the goods, the crossbeam ensures that all goods passing through this area are within the specified height range; when the height of the goods exceeds the limit of the crossbeam, the system will automatically identify and prevent it from passing through, avoiding oversized goods from entering the stereoscopic sorting equipment 6, thereby preventing jamming or damage caused by goods of improper size;

[0069] The arrangement of the width-limiting crossbeam: a width-limiting crossbeam is arranged between the material conveying device 4 and the stereoscopic sorting equipment 6; by limiting the maximum width of the goods, the crossbeam ensures that all goods can smoothly pass through the interface of the conveying device and the stereoscopic sorting equipment; if the width of the goods exceeds the limit, the crossbeam will block the goods, preventing them from entering the stereoscopic sorting equipment 6 and the sorting storage unit 7, thereby avoiding affecting the operation of the equipment or causing sorting errors due to oversized goods;

[0070] The diversion processing of oversized goods: when the goods are blocked by the height-limiting or width-limiting crossbeam due to excessive height or width, the system will automatically identify the goods and guide them to a pre-set diversion area or a goods orphan frame for manual intervention or special processing; in this way, oversized goods can be effectively separated from the normal sorting process in a timely manner, avoiding affecting the normal processing of other goods;

[0071] Improving system reliability: the arrangement of the height-limiting and width-limiting crossbeams effectively prevents goods of improper size from entering the stereoscopic sorting equipment 6 and the sorting storage unit 7, reducing the risk of equipment jamming or damage caused by oversized goods; this arrangement helps to ensure the smoothness of the sorting process and the reliability of the system, improving the overall efficiency of the automated sorting system.

[0072] Specifically, in one embodiment of the present application, the side of the grid plate on the material conveying device 4 close to the automatic sorting equipment 2 is arranged obliquely to link goods and guide oversized goods to separate from the grid of the material conveying device 4;

[0073] The design of the inclined grid plate: the grid plate on the material conveying device 4 is designed to be inclined on the side close to the automatic sorting equipment 2; through this inclined design, goods passing through the conveying system will be subjected to a certain guiding force, making the goods pass through the conveying system more smoothly; at the same time, this inclination angle can also ensure that the goods do not jam when passing through, especially for larger or irregular goods, the inclined arrangement can help them enter the next link more smoothly;

[0074] Diversion of oversized items: When the size of the goods exceeds the specified range, especially in terms of width or height, the inclined grid plate can help these oversized goods automatically leave the grid of the material conveying device 4; Specifically, when the oversized goods come into contact with the inclined grid plate, they will automatically deviate from the normal conveying path due to gravity or angle, and be guided to the side of the shunt area or the goods orphan frame; This process is automated and does not require manual intervention, effectively preventing oversized goods from entering subsequent three-dimensional sorting equipment 6 or sorting storage units 7, thereby avoiding equipment failure or jamming;

[0075] Stability of the sorting system: The inclined grid plate not only optimizes the flow of goods, but also improves the shunt efficiency of oversized goods, preventing them from piling up in the material conveying device 4 or interfering with subsequent equipment; Through this design, oversized goods can be effectively guided to the appropriate location in a timely manner, ensuring smooth operation of the sorting system;

[0076] Automatic operation: The design of the inclined grid plate relies entirely on the automatic control of the material conveying device 4, without the need for human intervention; This automated design improves overall operational efficiency, reduces the risk of human error, and ensures the efficiency and accuracy of the system.

[0077] Specifically, in one embodiment of the present application, the intelligent feeding equipment 5 is provided with sensors for identifying the empty grid of the material conveying device 4;

[0078] Sensors are installed on the intelligent feeding equipment 5, which can monitor the grid state of the material conveying device 4 in real time; The sensor is mainly responsible for detecting whether each grid of the material conveying device 4 is empty, so as to determine which grid can continue to put goods; These sensors can quickly and accurately obtain real-time state information of the grid and feed data to the control system of the intelligent feeding equipment;

[0079] The sensor can identify which grid is empty and available for the next batch of goods by identifying the idle state of the grid of the material conveying device 4; The sensor scans each grid of the material conveying device 4 and determines whether the grid is empty according to the preset standard; When the sensor detects an empty grid, it automatically transmits this information to the intelligent feeding equipment 5, which adjusts its operation according to this information and puts the goods to be sorted into the idle grid;

[0080] Through real-time data feedback from the sensor, the intelligent feeding equipment 5 can automatically adjust the feeding strategy and efficiently and accurately put the goods into the correct grid, avoiding the placement of goods into a full or inappropriate grid due to manual operation or system errors; This process can maximize the efficiency of the material conveying device 4 and reduce the need for human intervention, ensuring a smoother sorting process;

[0081] By using sensors in the intelligent feeding device 5, the allocation of empty slots can be automatically identified and adjusted, which greatly improves the working efficiency of the material conveying device 4 and the entire sorting system. The sensors provide real-time monitoring and feedback to ensure that goods can be quickly and accurately placed into the appropriate slots, thereby avoiding delays or incorrect placements caused by the empty slots not being identified in time.

[0082] This sensor setup reduces the need for manual intervention, as the system can automatically adjust based on the feedback information provided by the sensors, thereby simplifying the entire operation process. The intelligent feedback from the sensors also helps reduce human error, lowers labor intensity, and improves the stability and automation of the system.

[0083] Specifically, in one embodiment of this application, the material conveying device 4 includes at least two segmentation devices, and the segmentation devices are equipped with grids to reduce the inclination angle of the material conveying device 4;

[0084] The material conveying device is designed in sections: the material conveying device 4 is divided into at least two sections, each with an independent conveying function; these sections are rationally laid out and connected, enabling the material conveying device 4 to transport goods more smoothly; in the transition area between the sections, appropriate connecting structures are provided to ensure that the goods can smoothly transition and continue to be conveyed forward.

[0085] Compartment Design and Function: Each segment of the equipment is equipped with a compartment. The function of the compartment is to distribute the goods to the correct position in each segment of the conveyor. Through the setting of these compartments, the goods can be accurately transported and managed, while ensuring that the goods are correctly guided in each segment, avoiding the accumulation, jamming or misalignment of the goods.

[0086] The purpose of reducing the tilt angle of the conveyor device: In the material conveying device 4, since the material conveying process requires a certain tilt angle to help the goods be transported smoothly, the segmented equipment design can effectively reduce the overall tilt angle of the material conveying device 4 by reducing the tilt of a single segment; in this way, it can avoid problems such as goods slipping, colliding or being damaged due to excessive tilt angle during the conveying process; in addition, reducing the tilt angle can also reduce the pressure on the conveyor belt or other parts of the equipment, thereby extending the service life of the equipment;

[0087] Optimize the material conveying process: By setting up multiple segmented devices, the conveying angle of each device is effectively controlled, which can optimize the smoothness and continuity of the goods transmission; the lower conveying angle can ensure that the goods are not subjected to excessive impact during the conveying process, reducing the risk of item breakage; at the same time, the segmented device design also makes the entire material conveying device 4 more flexible and adaptable to the needs of different product types and sizes.

[0088] Improve the stability and efficiency of the sorting system: the material conveying device 4 reduces the instability of the goods during conveying by reducing the overall inclination angle, effectively improving the overall operation efficiency of the system; especially in the process of long-time operation, reducing the inclination angle can reduce the wear and tear of the equipment, ensure the stability of the material conveying device 4, and avoid the interruption of conveying or equipment failure caused by excessive inclination;

[0089] Improve the precision of commodity conveying: the setting of the grid and the combination of the segmented equipment can more accurately guide the goods, avoid the misplacement, jamming or accumulation of goods during conveying; by reducing the inclination angle and optimizing the design of the grid, the goods can more smoothly enter the next segmented equipment or sorting link, improving the accuracy and overall work efficiency of sorting.

[0090] Specifically, in an embodiment of the present application, the automatic package supply device 1 and the automatic sorting device 2 are provided with walking moving devices for moving the automatic package supply device 1 and the automatic sorting device 2 to the target position; the inner wall of the grid of the material conveying device 4 is provided with a flexible adsorption pad for reducing impact and adsorbing liquid leakage of goods;

[0091] The automatic package supply device 1 and the automatic sorting device 2 are provided with walking moving devices, which usually adopt electric drive mode such as electric wheels or slide rail system, so that the two devices can automatically adjust the position during work according to the needs;

[0092] Through the walking moving device, the automatic package supply device 1 and the automatic sorting device 2 can move flexibly inside the system; when the device needs to be adjusted to a specific working position, the walking device can ensure that the device moves smoothly according to the set trajectory, and has precise positioning function, so that the device can accurately move to the target position, avoiding the work failure caused by position deviation;

[0093] The walking device is designed to consider stability and safety, so that the device can still maintain stability when moving under high load, and is equipped with a buffer mechanism to prevent accidental collision, avoiding damage to the device during movement;

[0094] The flexible adsorption pad is arranged on the inner wall of the grid of the material conveying device 4, which is usually made of soft and elastic materials such as rubber, sponge or composite materials;

[0095] The main function of the flexible adsorption pad is to reduce the impact force of the collision between the goods and the inner wall of the grid during conveying, preventing the goods from being damaged or broken due to impact; especially during sorting, goods may collide to different degrees due to differences in type, weight, shape, etc., and the elastic design of the adsorption pad effectively reduces the damage caused by such impact to the goods;

[0096] In addition, the elastic adsorption cushion also has a certain adsorption function. When there is a liquid leakage on the goods, the adsorption cushion can adsorb and collect the liquid leaked by the goods, preventing the liquid from flowing out to pollute the conveying equipment or the environment; this function is particularly important for liquid leakage goods (such as bottled liquid, easily broken packaging), which can improve the cleanliness and operation safety of the entire system.

[0097] The design of the adsorption cushion ensures the balance between the softness and strength of the inner wall of the grid, which not only can adsorb liquid, but also can maintain its elasticity and adsorption capacity during long-term use.

[0098] Specifically, in an embodiment of the present application, as shown in Figure 1 The goods are supplied by the automatic package supply device 1 to the automated sorting device 2, and the goods pass through the data acquisition device 3. The system sorts the goods to the corresponding destination grid according to the barcode information. When the goods need to be sorted to the target sorting storage unit 7, the goods are conveyed to the intelligent feeding device 5 through the grid of the material conveying device 4, and then to the vertical sorting device 6, which sorts the goods into the target grid of the sorting storage unit 7.

[0099] Specifically, in an embodiment of the present application, as shown in Figure 2 The single goods are sorted from the automated sorting device 2 to the grid of the material conveying device 4, and each section of the belt of the material conveying device 4 can buffer a piece of goods, which is then conveyed to the intelligent feeding device 5 one by one, and then to the vertical sorting device 6, which sorts the goods into the target grid of the sorting storage unit 7 according to the barcode information of the goods.

[0100] The technical solution of the present application can solve the problem of relying on manual seeding and sorting, and realize full-automatic seeding and sorting, which will be described in detail as follows:

[0101] The automatic package supply device 1 is used to realize the automatic and continuous supply of materials or goods from the initial stacking state to the sorting process.

[0102] The automatic package supply device 1 meets the following technical requirements:

[0103] Automatic feeding: capable of recognizing and grasping goods of different shapes, weights or materials, realizing single separation and orderly feeding;

[0104] Compatibility: supporting multiple types of goods packaging, including box-shaped, bagged or bare goods processing;

[0105] Intelligent control: combined with sensors and control systems, automatically adjusting the feeding rate to match the needs of the downstream sorting equipment.

[0106] The automated sorting equipment 2 realizes multi-point sorting through a movable sorting belt system, accurately delivering materials to different target areas.

[0107] The automated sorting equipment 2 meets the following technical requirements:

[0108] Multi-directional sorting: supports horizontal and vertical direction sorting of materials, meeting the needs of multi-way sorting;

[0109] High precision control: ensures sorting accuracy through technologies such as barcode scanning and visual recognition;

[0110] Fast response: has high-frequency sorting capability, suitable for high-speed logistics scenarios.

[0111] The data acquisition device 3 acquires and transmits product information for subsequent processing by reading barcodes, QR codes or other identification information on the products;

[0112] The data acquisition device 3 meets the following technical requirements:

[0113] Multi-code identification: compatible with barcode, QR code and RFID tag reading functions;

[0114] Fast identification: supports dynamic reading, and still ensures identification rate at high speed;

[0115] Environmental adaptability: can work stably in weak light, high light or complex background.

[0116] The material conveying device 4 is used to meet the requirements of grid-type material transportation, with belt as the main conveying carrier, to convey products from the sorting equipment to the next processing unit, or to realize product caching;

[0117] The material conveying device 4 meets the following technical requirements:

[0118] Continuous transmission: ensures stable and continuous transmission of products, avoiding accumulation or stagnation;

[0119] Buffering capacity: has segmented control function, which can temporarily store products to alleviate the mismatch between processes;

[0120] Modular design: supports configuration of length, width and segment number according to demand, adapting to multiple scenarios.

[0121] The intelligent feeding equipment 5 conveys products from the caching state to the seeding wall sorting unit, completing the feeding operation;

[0122] The intelligent feeding equipment 5 meets the following technical requirements:

[0123] Efficient transmission: can quickly and stably feed products to the seeding wall sorting machine inlet;

[0124] Precise docking: cooperate with the seeding wall sorting machine to ensure seamless connection between the supply package and the sorting process;

[0125] Flexible control: support adjusting the supply package rhythm and direction according to the sorting requirements.

[0126] Three-dimensional sorting equipment 6, with a seeding wall as a sorting area, classifies goods to the target grid through automated means;

[0127] Three-dimensional sorting equipment 6 meets the following technical requirements:

[0128] Precise delivery: based on barcode information or visual recognition, ensure that the goods are delivered to the correct grid;

[0129] Space optimization: adopt three-dimensional design to improve space utilization and adapt to the sorting needs of goods of various specifications;

[0130] Efficient sorting: meet the sorting tasks of high-frequency and large-batch goods, and adapt to the demand of logistics peak.

[0131] Sorting and storage unit 7: receives and temporarily stores the goods delivered by the seeding wall sorting machine until the subsequent order assembly or shipping operation;

[0132] Sorting and storage unit 7 meets the following technical requirements:

[0133] Classification storage: support partition storage of different specifications of goods;

[0134] Anti-mixing design: avoid mixing or falling of different goods;

[0135] Emptying mechanism: when the grid is full, it can trigger the emptying instruction to transport the goods to the next processing unit.

[0136] Specifically, in one embodiment of the present application, in order to realize the technical scheme of the present application, it can be considered to implement by purchasing supporting equipment and combining with existing equipment:

[0137] Automatic supply package equipment 1 is realized by full-automatic supply package machine, automatic sorting equipment 2 is realized by cross-belt sorting machine, data acquisition device 3 is realized by code reader, material conveying device 4 is realized by grid belt machine group, intelligent feeding equipment 5 is realized by seeding wall supply package machine, three-dimensional sorting equipment 6 is realized by seeding wall sorting machine, and sorting and storage unit 7 is realized by seeding wall grid.

[0138] The utility model aims at solving the shortage of the existing full-automatic seeding wall sorting machine system, overcoming the problems of low efficiency, insufficient accuracy and artificial dependence of the existing logistics sorting system when facing the diversification of goods and the surge of order quantity;

[0139] An automatic seeding wall sorting device is proposed to improve the efficiency of logistics sorting and solve the problems of manual dependence, insufficient sorting accuracy, product damage, and liquid leakage in traditional sorting methods. By introducing advanced automation technology and innovative design, the system can efficiently and accurately complete the sorting task of goods and effectively reduce the demand for manual operation and labor intensity.

[0140] The core of the system includes automatic package supply equipment, automated sorting equipment, data acquisition devices, material conveying devices, intelligent feeding equipment, three-dimensional sorting equipment, and sorting storage units. The automatic package supply equipment is responsible for conveying goods to the automated sorting equipment. The sorting equipment identifies and accurately sorts goods through the data acquisition device to ensure that the goods are classified and stored according to the target compartment. The material conveying device and the intelligent feeding equipment work together to ensure that the goods can be smoothly conveyed to the three-dimensional sorting equipment, and finally complete the sorting and storage.

[0141] To solve the shortcomings of existing sorting systems, the present application designs multiple innovative functions, including:

[0142] Walking movement device: allows the automatic package supply equipment and the automated sorting equipment to move flexibly to the target position during work, improving the adaptability and flexibility of the system.

[0143] Elastic adsorption cushion: the material conveying device compartment inner wall is provided with an elastic adsorption cushion, which is used to reduce the impact force of the goods on the compartment inner wall, prevent the goods from being damaged, and adsorb the liquid leakage to ensure the cleanliness of the equipment and the environment.

[0144] Closed ring sorting design: the automated sorting equipment adopts a closed ring design. When there is no target compartment, the goods are automatically returned to the orphan frame to ensure the efficient operation of the system.

[0145] Intelligent identification and automatic feeding: the intelligent feeding equipment identifies the empty compartment through sensors, with high automation, ensuring uninterrupted goods transmission.

[0146] Height and width limiting design: the material conveying device is equipped with a height limiting beam and a width limiting beam to prevent oversized goods from entering the three-dimensional sorting equipment or storage unit, ensuring stable operation of the system.

[0147] Overall, this technical solution realizes an efficient, accurate, and reliable logistics sorting system by comprehensively applying automation equipment, intelligent control, and innovative design, improving sorting efficiency and accuracy, and effectively solving the problems of product impact and liquid leakage. The system not only reduces manual dependence but also improves the safety and economic benefits of logistics operations, meeting the urgent needs of modern logistics and warehousing for efficient and automated sorting.

[0148] The above merely is the preferred implementation form of the present application, and it should be noted that, for the ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and substitutions can be made, and these improvements and substitutions should also be considered as the protection scope of the present application.

Claims

1. A fully automated wall of seed sorting apparatus, characterized in that, The system comprises an automatic bag feeding device (1), an automatic sorting device (2), a data acquisition device (3), a material conveying device (4), an intelligent feeding device (5), a three-dimensional sorting device (6), a sorting storage unit (7) and a supporting rack thereof. The automatic bag feeding device (1) is connected to the automatic sorting device (2), and the automatic bag feeding device (1) is used for transmitting goods to the automatic sorting device (2). A data acquisition device (3) is arranged on the transmission path of the goods, which is used for identifying the goods and matching the target compartment of the sorting storage unit (7). The automatic sorting device (2) is connected to at least one material conveying device (4), and the automatic sorting device (2) is used for transmitting target goods to the material conveying device (4). The material conveying device (4) is connected to the intelligent feeding device (5), the three-dimensional sorting device (6) and the sorting storage unit (7). The material conveying device (4) is used for receiving the target goods transmitted by the automatic sorting device (2). The intelligent feeding device (5) transmits the target goods to the three-dimensional sorting device (6) through the material conveying device (4). The three-dimensional sorting device (6) conveys the target goods to the target compartment of the sorting storage unit (7).

2. A fully automated seed wall sorting device as claimed in claim 1, characterized in that, The data acquisition device (3) is arranged at the connection between the automatic bag feeding device (1) and the automatic sorting device (2).

3. A fully automated seed wall singulating device as in claim 1, wherein, The automatic sorting device (2) is a closed ring, and the goods without target compartments are returned to the supporting goods orphan frame.

4. A fully automated seed wall sorting apparatus as claimed in claim 1, wherein, Height limit beams and width limit beams are arranged at the automatic sorting device (2) and the material conveying device (4) to prevent oversized goods from entering the three-dimensional sorting device (6) and the sorting storage unit (7).

5. A fully automated seed wall sorting apparatus as claimed in claim 1, wherein, The side of the compartment plate of the material conveying device (4) close to the automatic sorting device (2) is inclined to connect the goods and guide the oversized goods to separate from the compartment of the material conveying device (4).

6. A fully automated seed wall sorting apparatus as claimed in claim 1, wherein, The intelligent feeding device (5) is provided with a sensor for identifying the empty compartment of the material conveying device (4).

7. A fully automated seed wall sorting apparatus as claimed in claim 1, wherein, The material conveying device (4) comprises at least two segmented devices, and the segmented devices are provided with compartments to reduce the inclination of the material conveying device (4).

8. A fully automated seed wall sorting apparatus as claimed in claim 1, wherein, Walking moving devices are arranged on the automatic bag feeding device (1) and the automatic sorting device (2) to move the automatic bag feeding device (1) and the automatic sorting device (2) to the target position.

9. A fully automated seed wall sorting apparatus as in claim 1, wherein, The inner wall of the compartment of the material conveying device (4) is provided with a flexible suction pad to reduce impact and absorb liquid leakage of the goods.

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