Scrap cleaning device
By designing a slag hopper and a debris cleaning device with a lifting frame on the laser cutting machine, and using a brush unit on the rotating shaft to clean the debris on the support platform, the problem of debris pollution during the cutting process is solved, achieving efficient cleaning and convenient maintenance.
Patent Information
- Application Number
- CN202520531685.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-25
AI Technical Summary
If the metal oxide particles and molten metal slag generated during the laser cutting process are not cleaned up in time, they will contaminate the cutting surface and reduce the cutting accuracy of the workpiece.
Design a debris cleaning device, including a slag hopper, a lifting frame and a rotating shaft. A brushing unit on the rotating shaft is driven by a linear reciprocating drive mechanism to clean debris on the support platform, and the debris enters the slag hopper for collection.
It enables the cleaning and collection of waste chips on the support platform of the laser cutting machine, avoiding interference with the cutting process. Furthermore, the brush unit can be disassembled and replaced separately, reducing maintenance costs and extending the service life of the device.
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Figure CN223903159U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal sheet processing equipment technical field, concretely relates to a scrap cleaning device. BACKGROUND
[0002] The laser cutting machine is a kind of equipment for processing metal sheet, and the metal sheet is melted by high-energy laser beam to complete cutting. A large amount of metal oxide particles, molten metal slag and other scraps will appear in the cutting process. If not cleaned in time, it will pollute the cutting surface and reduce the workpiece cutting accuracy, so it is necessary to design a scrap cleaning device. UTILITY MODEL CONTENTS
[0003] In view of the above technical deficiencies, the utility model aims at providing a kind of scrap cleaning device, by setting up lifting frame and pivot etc. component, the scrap on support table is cleaned.
[0004] To solve the above technical problems, the utility model adopts the following technical scheme: the utility model provides a kind of scrap cleaning device, including:
[0005] The slag receiving hopper is fixed below the support table on the rack, and the support table is provided with a clearance slot around;
[0006] The lifting frame is arranged in the clearance slot, and the two ends of the lifting frame are respectively provided with two linear reciprocating drive mechanisms;
[0007] The pivot is rotatably installed on the two linear reciprocating drive mechanisms at both ends, and a plurality of brush sweeping units are fixed on the pivot.
[0008] Preferably, the linear reciprocating drive mechanism includes:
[0009] The lead screw is rotatably installed on the lifting frame by the bearing seat;
[0010] The moving seat is threadedly installed on the lead screw;
[0011] Among them, the lead screws in the two linear reciprocating drive mechanisms are parallel, and the two ends of the pivot are rotatably installed on the two moving seats.
[0012] Preferably, a transmission rod perpendicular to the lead screw is rotatably installed on the lifting frame, and the ends of the two lead screws are respectively connected with the transmission rod through two bevel gears.
[0013] Preferably, the clearance slot is in the shape of a rectangle as a whole, including two horizontal grooves and two vertical grooves, the lifting frame includes two horizontal rods and two vertical rods, the two horizontal rods are respectively located in the two horizontal grooves, and the two vertical rods are respectively located in the two vertical grooves.
[0014] Preferably, the two lead screws are rotatably installed on the two horizontal rods respectively, and the transmission rod is rotatably installed on the vertical rod, and the rotation shaft is parallel to the transmission rod.
[0015] Preferably, a plurality of guide sleeves are fixed in the accommodation slot, and a guide rod is slidably installed in the guide sleeve, and the guide rod is fixedly connected with the lifting frame.
[0016] Preferably, a plurality of electric push rods are fixed in the accommodation slot, the electric push rods are parallel to the guide rods, and the movable ends of the electric push rods are fixedly connected with the lifting frame.
[0017] Preferably, the plurality of brush units correspond to the plurality of sawtooth support strips on the support table one by one, and each brush unit comprises a fixed sleeve and two steel wire brushes arranged on the fixed sleeve.
[0018] Preferably, the two steel wire brushes are symmetrically arranged, and the steel wire brushes and the corresponding sawtooth support strips form an included angle.
[0019] Preferably, the fixed sleeve comprises two hingedly connected half rings, and the two half rings are clamped on the rotation shaft and fixed by bolts.
[0020] The beneficial effects of the present application are as follows:
[0021] The scrap cleaning device can be used for collecting and cleaning the scrap residues on the support table of the laser cutting machine. The accommodation slot formed around the support table provides a lifting space for the lifting frame. When the lifting frame rises in the accommodation slot, the linear reciprocating drive mechanism installed on the lifting frame also rises, which makes the rotation shaft rise above the support table. When the two linear reciprocating drive mechanisms drive the rotation shaft to move above the support table, the rotation shaft rotates, so that the plurality of brush units on the rotation shaft brush the scrap on the support table. The scrap falls into the residue receiving hopper through the gap between the sawtooth support strips, and the cleaning and collection of the scrap are completed. When the lifting frame in the accommodation slot is lowered to a certain depth, the linear reciprocating drive mechanism and the brush unit are lowered into the accommodation slot, which makes the scrap cleaning device lower than the upper surface of the support table, and does not affect the normal cutting of the laser cutting machine. The brush unit is designed to be detachable, and the fixed sleeve in each brush unit can be individually detached, so that it is convenient to replace the brush unit according to the wear condition. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0023] Figure 1 This is a schematic diagram illustrating the application of a debris cleaning device in a laser cutting machine, as provided in an embodiment of this utility model.
[0024] Figure 2 This is a top view of the present invention when applied to a laser cutting machine.
[0025] Figure 3 This is a schematic diagram showing the interaction between the present invention and the support platform.
[0026] Figure 4 This is a perspective view of the present invention.
[0027] Figure 5 for Figure 4 A magnified view of a portion of point A in the middle.
[0028] Figure 6 This is a perspective view of the brushing unit in this utility model.
[0029] Explanation of reference numerals in the attached figures:
[0030] 1. Laser cutting machine; 2. Frame; 3. Support platform; 4. Slag receiving hopper; 5. Clearing groove; 51. Horizontal groove; 52. Vertical groove; 6. Lifting frame; 61. Horizontal bar; 62. Vertical bar; 7. Rotating shaft; 8. Brushing unit; 81. Fixed sleeve; 81. Semi-ring; 82. Wire brush; 9. Lead screw; 10. Moving seat; 11. Transmission rod; 12. Bevel gear set; 13. Guide sleeve; 14. Guide rod; 15. Electric push rod; 16. Serrated support bar; 17. Slag storage tray; 18. Motor. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Example 1:
[0033] like Figures 1 to 6 As shown, Embodiment 1 of this utility model provides a debris cleaning device, including a debris receiving hopper 4, a lifting frame 6, a rotating shaft 7, and a brushing unit 8. Figure 2 As shown, the support platform 3 has a rectangular structure, and clearance grooves 5 are provided on the frame 2 around it. Figure 1As shown, the slag hopper 4 is fixed to the frame 2 below the support platform 3 to collect debris falling from the support platform 3. The clearance groove 5 is a rectangular frame containing two parallel horizontal grooves 51 and two parallel vertical grooves 52. The horizontal grooves 51 and vertical grooves 52 are perpendicular. The lifting frame 6 consists of two horizontal bars 61 and two vertical bars 62. The horizontal bars 61 are located in the horizontal grooves 51, and the vertical bars 62 are located in the vertical grooves 52. Therefore, the lifting frame 6 is completely outside the support platform 3, and the lifting frame 6 rises and falls in the clearance groove 5 without being interfered with by the support platform 3.
[0034] like Figure 3 As shown, two linear reciprocating drive mechanisms are respectively provided at both ends of the lifting frame 6. In this embodiment, the linear reciprocating drive mechanism used is a lead screw 9 slider mechanism. Specifically, the linear reciprocating drive mechanism includes a lead screw 9 and a movable seat 10. The lead screw 9 is rotatably mounted on the crossbar 61 of the lifting frame 6 via a bearing seat, while the movable seat 10 is sleeved on the lead screw 9 and threadedly engaged with it. The two lead screws 9 are parallel. Both ends of the rotating shaft 7 are rotatably mounted on the two movable seats 10, one of which has a motor 18 fixedly mounted. The motor 18 can drive the rotating shaft 7 to rotate on the movable seat 10.
[0035] Since the rotating shaft 7 is perpendicular to the two lead screws 9, the two movable seats 10 are limited by the rotating shaft 7, preventing the movable seats 10 from rotating due to the rotation of the lead screws 9. Therefore, when the lead screws 9 rotate, the movable seats 10 can be driven to move on the lead screws 9. To enable the movable seats 10 on the two lead screws 9 to move in the same direction at the same speed, this utility model has a transmission rod 11 rotatably mounted on the vertical rod 62 of the lifting frame 6, perpendicular to the lead screws 9. The ends of the two lead screws 9 are respectively connected to the two ends of the transmission rod 11 through two bevel gear sets 12. It should be noted that although the transmission rod 11 can realize the transmission between the two lead screws 9, there are two ways to make the two movable seats 10 move in the same direction at the same speed. One way is that the transmission rod 11 makes the two lead screws 9 rotate in the same direction at the same speed, and the helix direction of the two lead screws 9 is also the same; the other way is that the transmission rod 11 makes the two lead screws 9 rotate in opposite directions at the same speed, and the helix direction of the two lead screws 9 is opposite. This utility model embodiment adopts the second form. When the transmission rod 11 rotates, it drives the two lead screws 9 to rotate at the same speed through the two bevel gear sets 12, so that the moving seat 10 moves along the lead screws 9 at the same speed and in the same direction, thereby driving the rotating shaft 7 to perform linear reciprocating motion.
[0036] Since the rotating shaft 7 can be driven to rotate by the motor 18, when the rotating shaft 7 moves along the lead screw 9, the multiple brushing units 8 on the rotating shaft 7 can rotate and clean the serrated support bars 16 on the brushing support platform 3, sweeping the debris into the slag receiving hopper 4 below. A slag storage tray 17 is also placed below the slag receiving hopper 4, and the debris falling from the slag receiving hopper 4 enters the slag storage tray 17. The slag storage tray 17 can be directly pulled out from the bottom of the frame 2 for unified processing of the collected debris.
[0037] Embodiment two
[0038] On the basis of embodiment one, the lifting frame 6 of the utility model realizes lifting through the following structure. Firstly,
[0039] Four guide sleeves 13 are fixed in the accommodation slot 5, and a guide rod 14 is slidingly installed in each guide sleeve 13. The top of the guide rod 14 is fixedly connected with the lifting frame 6. The four guide rods 14 are parallel. This guide structure makes the lifting frame 6 more stable during lifting, avoiding the shaking or deviation of the lifting frame 6 in the accommodation slot 5.
[0040] Meanwhile, two electric push rods 15 are fixed in the accommodation slot 5, and the two electric push rods 15 are located in the two vertical grooves 52. The electric push rod 15 is parallel with the guide rod 14, and the movable end of the electric push rod 15 is fixedly connected with the lifting frame 6. In this way, the axial lifting of the lifting frame 6 along the guide rod 14 can be accurately controlled through the extension and retraction of the electric push rod 15, and the lifting height of the lifting rod can be adjusted.
[0041] When it is necessary to clean the debris, the electric push rod 15 pushes the lifting frame 6 to rise, so that the rotating shaft 7 and the sweeping unit 8 extend out of the accommodation slot 5 and reach above the support table 3. The motor 18 drives the rotating shaft 7 to rotate, and the screw rod 9 rotates under the drive of the other motor 18, so as to drive the rotating shaft 7 to move along the screw rod 9, and the sweeping unit 8 performs cleaning work on the support table 3; when the cleaning is completed, the electric push rod 15 is retracted, so that the lifting frame 6 is lowered into the accommodation slot 5, and the rotating shaft 7 and the sweeping unit 8 are lowered into the accommodation slot 5, so as to ensure that the device is completely below the upper surface of the support table 3 and does not affect the normal cutting of the laser cutting machine 1 on the metal plate.
[0042] Embodiment three
[0043] On the basis of embodiment one and embodiment two, embodiment three of the utility model further designs the sweeping unit 8. The rotating shaft 7 is fixed with the same number of sweeping units 8 as the sawtooth support strips 16. Figure 6 As shown in the figure, each sweeping unit 8 comprises a fixed sleeve 81 and two circles of steel wire brushes 82 arranged on the fixed sleeve 81. The fixed sleeve 81 comprises two half rings 811 hinged through a hinge shaft, and the two half rings 811 are matched and buckled on the rotating shaft 7 and fixedly connected through bolts. This design makes the fixed sleeve 81 in each sweeping unit 8 separately detachable. When the steel wire brush 82 of a certain sweeping unit 8 is seriously worn, only the bolts on the fixed sleeve 81 need to be loosened, the worn fixed sleeve 81 and steel wire brush 82 are taken off, and the new fixed sleeve 81 and steel wire brush 82 are replaced, and then the bolts are fixed again. This detachable structure not only reduces the maintenance cost, but also prolongs the service life of the device.
[0044] As shown in the figure, Figure 6As shown, two turns of the steel wire brush 82 on each brushing unit 8 are symmetrically arranged, and the steel wire brush 82 is conically arranged around the fixed sleeve 81, which makes the steel wire brush 82 brush the sawtooth support bar 16 at a certain angle with the corresponding sawtooth support bar 16, rather than being parallel to the sawtooth support bar 16, so that the sawtooth support bar 16 can be more fully brushed.
[0045] Through the above arrangement, in the debris cleaning work, the lifting frame 6 is stably lifted under the cooperation of the electric push rod 15 and the guide sleeve 13 and the guide rod 14, and the linear reciprocating driving mechanism drives the rotating shaft 7 to drive the brushing unit 8 to clean the debris on the support table 3. When the brushing unit 8 needs to be replaced, single disassembly and assembly operation can be conveniently and quickly performed. The mutual cooperation between the structures of the whole device not only guarantees the cleaning effect, but also improves the practicability and maintainability of the device.
[0046] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application belong to the scope of the claims of the present application and the equivalent technologies thereof, the present application also intends to include these modifications and variations.
Claims
1. A debris cleaning device, characterized by, The utility model relates to a slag receiving hopper and a lifting frame, and belongs to the field of slag receiving hoppers. The slag receiving hopper is fixed to a frame below a support platform, and the support platform is provided with a clearance slot around. The lifting frame is provided in the clearance slot and is provided with two linear reciprocating drive mechanisms at both ends. A rotating shaft is rotatably installed at both ends of the two linear reciprocating drive mechanisms, and a plurality of brush units are fixed to the rotating shaft.
2. A debris cleaning device as claimed in claim 1, wherein, The linear reciprocating drive mechanism comprises: A screw rod is rotatably installed on the lifting frame by a bearing seat. A moving seat is threadedly installed on the screw rod. The screw rods of the two linear reciprocating drive mechanisms are parallel, and the rotating shaft is rotatably installed at both ends of the two moving seats.
3. A debris cleaning device as claimed in claim 2, wherein, A transmission rod perpendicular to the screw rod is rotatably installed on the lifting frame.
4. A debris cleaning device as claimed in claim 3, wherein, The ends of the two screw rods are respectively connected to the transmission rod by two bevel gear sets.
5. A debris cleaning device as claimed in claim 4, wherein, The clearance slot is in the shape of a rectangle as a whole and comprises two horizontal slots and two vertical slots.
6. A debris cleaning device as claimed in claim 1, wherein, The lifting frame comprises two horizontal rods and two vertical rods, and the two horizontal rods are respectively located in the two horizontal slots, and the two vertical rods are respectively located in the two vertical slots.
7. A debris cleaning device as claimed in claim 6, wherein The two screw rods are rotatably installed on the two horizontal rods, and the transmission rod is rotatably installed on the vertical rod.
8. A debris cleaning device as in claim 1, wherein, The rotating shaft is parallel to the transmission rod.
9. A debris cleaning device as claimed in claim 8, wherein, The clearance slot is fixed with a plurality of guide sleeves, the guide sleeves are slidably installed with guide rods, and the guide rods are fixedly connected to the lifting frame.
10. A debris cleaning device as claimed in claim 8, wherein, A plurality of electric push rods are fixed in the clearance slot, the electric push rods are parallel to the guide rods, and the movable ends of the electric push rods are fixedly connected to the lifting frame. The plurality of brush units correspond to a plurality of sawtooth support strips on the support platform one by one. The brush unit comprises a fixed sleeve and two circles of steel wire brushes arranged on the fixed sleeve. The two circles of steel wire brushes are symmetrically arranged, and the steel wire brushes and the corresponding sawtooth support strips form an angle. The fixed sleeve comprises two hinged half-rings, and the two half-rings are clamped on the rotating shaft and fixed by bolts.